Endress+Hauser Soliwave FDR16 Operating Instructions Manual
Microwave barrier
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Summary of Contents for Endress+Hauser Soliwave FDR16
- Page 1 Products Solutions Services BA01901F/97/EN/03.22-00 71566611 2022-05-01 Operating Instructions Soliwave FDR16/FQR16 Microwave barrier...
- Page 2 Soliwave FDR16/FQR16 Liquiphant FTL41 Order code: XXXXX-XXXXXX Ser. no.: XXXXXXXXXXXX Ext. ord. cd.: XXX.XXXX.XX Serial number www.endress.com/deviceviewer Endress+Hauser Operations App A0023555 Endress+Hauser Endress+Hauser...
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Page 3: Table Of Contents
Soliwave FDR16/FQR16 Table of contents Table of contents About this document � � � � � � � � � � � � � � � 5 Parameterization ...... 23 7.4.1... - Page 4 Table of contents Soliwave FDR16/FQR16 13.4.6 Electromagnetic compatibility .. 39 13.5 Process ........ 39 13.5.1 Process temperature ...
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Page 5: About This Document
Soliwave FDR16/FQR16 About this document About this document 1�1 Symbols 1�1�1 Safety symbols This symbol alerts you to a dangerous situation. Failure to avoid this situation will result in serious or fatal injury. This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in serious or fatal injury. -
Page 6: Basic Safety Instructions
Basic safety instructions Soliwave FDR16/FQR16 LED undefined Indicates an undefined or arbitrary light state of the LED Free path Indicates the free path between FDR and FQR Covered path Indicates the covered path between FDR and FQR Basic safety instructions 2�1... -
Page 7: Product Safety
They meet general safety standards and legal requirements. They also complies with the EU directives listed in the device-specific EU Declaration of Conformity. Endress+Hauser confirms this by affixing the CE mark to the devices. -
Page 8: Incoming Acceptance And Product
All of the information on the measuring device is displayed along with an overview of the scope of technical documentation provided • Enter the serial number on the nameplate into the Endress+Hauser Operations App or use the Endress+Hauser Operations App to scan the 2-D matrix code (QR Code) on the nameplate 4�2�1... -
Page 9: Manufacturer Address
Soliwave FDR16/FQR16 Mounting 4�2�2 Manufacturer address Endress+Hauser SE+Co. KG Hauptstraße 1 79689 Maulburg, Germany 4�3 Storage and transport 4�3�1 Storage conditions Use original packaging. Storage temperature → 38 4�3�2 Transporting the device Transport the device to the measuring point in the original packaging. -
Page 10: Optimization Of The Signal Quality
Mounting Soliwave FDR16/FQR16 5.1.2 Optimization of the signal quality If the microwave barrier devices are installed in front of microwave-permeable windows or plugs, it is possible to optimize the signal quality by moving FQR16 and FDR16 on their longitudinal axis after an automatic adjustment has been performed. → 23... -
Page 11: Reflector Operation
Soliwave FDR16/FQR16 Mounting 5.1.4 Reflector operation Direct comparison of FQR16 and FDR16 not possible� Deflect microwave beam via plane metal mirrors (reflectors). 0000000007 6 Reflector operation Reflector α Angle of entrance = angle of emission • Arrange devices symmetrically to the reflector (entrance angle = exit angle). -
Page 12: Mounting The Device
Mounting Soliwave FDR16/FQR16 Mounting the device 5.2.1 Mounting in contact with the process The FDR16/FQR16 is screwed directly into the process (for example existing threads or vessel sleeves) with its process connection (standard threads G 1 and G 1½ according to ISO 228-1 or 1½... - Page 13 Soliwave FDR16/FQR16 Mounting Screw in conical (A) or cylindrical (B) connection thread. Align the housing of the electronics (potential equalization terminal of both devices must point in the same direction). Fix the housing in place. Seal: to be provided by the customer...
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Page 14: Mounting Without Contact With
Mounting Soliwave FDR16/FQR16 5.2.2 Mounting without contact with the process Mounting in front of microwave-permeable plugs • Observe maximum temperature T → 38 • Risk of condensate formation on the inner process wall → plug 2 • A minimize → minimize signal attenuation •... - Page 15 Soliwave FDR16/FQR16 Mounting Avoid material accumulation in front of the sight glass (risk of incorrect measure- ments). 0000000024 13 Impermissible mounting with the risk of material accumulation Mounting on process nozzle 0000000027 14 Mounting on process nozzle Mounting flange Process nozzle...
- Page 16 Mounting Soliwave FDR16/FQR16 In case of risk of buildup ‣ Avoid mounting types that favor this process 0000000028 15 Mounting with risk of buildup • Mounting of process nozzle with inclined process wall (A) • Mounting in case of risk of material accumulation on inner process wall (B) If there is a risk of condensation forming between the device and the plug ‣...
- Page 17 Soliwave FDR16/FQR16 Mounting Mounting on process nozzle 0000000029 16 Mounting with insertion adapter FAR51 Insertion adapter Customer-supplied gasket Customer-supplied installation material Process nozzle Suitable insertion adapter of type FAR51 → 35 Mounting with high pressure adapter ‣ Applications with process pressure up to 21 bar (305 psi) 0000000026 17...
- Page 18 Mounting Soliwave FDR16/FQR16 Mounting with high temperature adapter and extensions ‣ Applications with process temperature +60 to +450 °C (+140 to +842 °F) • Process pressure 0.8 to 5.1 bar (12 to 74 psi) absolute • Observe maximum temperature T → 38 ‣...
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Page 19: Post-Installation Check
Soliwave FDR16/FQR16 Electrical connection Post-installation check ̃ Is the device undamaged (visual inspection)? ̃ Does the device conform to the measuring point specifications? For example: • Process temperature • Process pressure • Ambient temperature ̃ Are the measuring point number and labeling correct (visual inspection)? ̃... -
Page 20: Connecting The Device
Electrical connection Soliwave FDR16/FQR16 • Maximum point level detection (MAX): e.g. for overfill protection The microwave barrier keeps the electrical switch closed as long as the beam path is free. • Minimum point level detection (MIN): e.g. for no-load protection The microwave barrier keeps the electrical switch closed as long as the beam path is covered. -
Page 21: Post-Connection Check
Soliwave FDR16/FQR16 Operation options 6�4 Post-connection check ̃ Is the device or cable undamaged? ̃ Do the cables used comply with the requirements? ̃ Do the mounted cables have adequate strain relief? ̃ Are the connectors firmly tightened? ̃ Does the supply voltage match the specifications on the nameplate? ̃... -
Page 22: Light Signals (Leds)
Operation options Soliwave FDR16/FQR16 Light signals (LEDs) Display Meaning Operation LED lights up: Device is ready for operation (supply voltage is applied) LED flashes: Device is in parameterization mode → 23 Error/Warning LED lights up: Error/device failure (unrecoverable error) LED flashes: Warning/maintenance required (recoverable error) -
Page 23: On-Site Operation
Soliwave FDR16/FQR16 Operation options On-site operation 0000000011 23 On-site operation Operation via operating magnet → 29 To operate, place the operating magnet (north pole visible as shown) on the marked areas of the FDR16. The operating magnet is included in the scope of delivery of the FDR16. It can be optionally cancelled or ordered as an accessory. -
Page 24: Set Process Window
Operation options Soliwave FDR16/FQR16 7.4.3 Set process window • If the point level cannot be reliably detected after an automatic adjustment because the medium to be detected does not dampen sufficiently, the process window must reduced step by step. • An enlargement of the process window is also possible. This is useful if, for example, material is conveyed through the detection range of the microwave barrier due to the process, which leads to attenuation of the microwave. -
Page 25: Reset To Factory Settings
Soliwave FDR16/FQR16 Commissioning 7.4.5 Reset to factory settings In case of unknown settings or use in a new application, it is recommended to reset the FDR16 to its factory settings beforehand. Factory settings: • Process window 50 % • Switching delay off Perform factory reset Operating magnet on "Auto Span"... -
Page 26: Diagnostics And Troubleshooting
The measuring device must be returned if the wrong device has been ordered or delivered. As an ISO-certified company and also due to legal regulations, Endress+Hauser is obli- ged to follow certain procedures when handling any returned products that have been in contact with medium. -
Page 27: Accessories
Soliwave FDR16/FQR16 Accessories Accessories The accessories can be optionally ordered together with the device or separately. → Ordering structure "Accessories enclosed" option 12�1 Device specific accessories 12�1�1 Prefabricated cables Connection cable with M12 right-angle plug (.) • Number of poles/cross section: 4 x 0.34 mm •... - Page 28 Accessories Soliwave FDR16/FQR16 • Order number: - 71530949 (5 m (196.85 in)) - 71530950 (10 m (393.70 in)) - 71530953 (20 m (787.40 in)) Connection cable with M12 right-angle socket (-/.) • Number of poles/cross section: 4 x 0.34 mm •...
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Page 29: Operating Magnet
Soliwave FDR16/FQR16 Accessories 35,5 (1.40) 14 (0.55) 0000000135 26 Connecting cable with M12 right-angle plug and M12 right-angle socket. Unit of measurement mm (in) 12�1�2 Operating magnet 0000000132 27 Operating magnet Order number: 71535426 12�2 Mounting bracket • G 1, ISO 228-1 •... -
Page 30: Counternut
Accessories Soliwave FDR16/FQR16 12�3 Counternut • Material: 316 (1.4401) • Weight: - G1: 0.04 kg (0.09 lb) - G 1½: 0.07 kg (0.15 lb) • Order number: - 71530854 (G 1, SW40) - 71530857 (G 1½, SW55) 12�4 Welding sleeve •... -
Page 31: Mounting Flange
Soliwave FDR16/FQR16 Accessories 12�6 Mounting flange • Connection dimensions according to DIN EN 1092-1 • Material: 316Ti (1.4571) • Weight: DN40 approx. 2.3 kg (5.07 lb) to DN100 approx. 5.8 kg (12.79 lb) • Mounting screws and gasket: to be provided by customer •... -
Page 32: High Pressure Adapter
Accessories Soliwave FDR16/FQR16 • Order number: - 71006349 (1½" 150 lbs, 1½ NPT) - 71108387 (1½" 150 lbs, 1½ NPT, with inspection certificate EN 10204 - 3.1 material) - 71006351 (2" 150 lbs, 1½ NPT) - 71108389 (2" 150 lbs, 1½ NPT, with inspection certificate EN 10204 - 3.1 material) - 71006353 (4"... -
Page 33: Plug
Soliwave FDR16/FQR16 Accessories 12.8 Plug • Type FAR54 (→ TI01371F) • Material: PTFE, aluminum oxide ceramics • Process temperature: -40 to +800 °C (-40 to +1472 °F) • Weight: Depending on version (max. 3.2 kg (7.05 lb)) 5 (0.20) 5 (0.20) 20...110... - Page 34 Accessories Soliwave FDR16/FQR16 0000000042 35 Dimensions sight glass fitting for unpressurized processes. Unit of measurement mm (in) mm (in) mm (in) mm (in) mm (in) mm (in) 80 (3.15) 100 (3.94) 102 (4.02) 140 (5.51) 120 (4.72) 100 (3.94) 125 (4.92) 127 (5.00) 165 (6.50) 145 (5.71) 125 (4.92) 150 (5.91) 152 (5.98) 190 (7.48) 170 (6.69)
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Page 35: Insertion Adapter
Soliwave FDR16/FQR16 Accessories 0000000043 36 Dimensions sight glass fitting for processes up to 10 bar (145 psi). Unit of measurement mm (in) mm (in) mm (in) mm (in) mm (in) mm (in) mm (in) 80 (3.15) 100 (3.94) 102 (4.02) 165 (6.50) -
Page 36: Weld-In Nozzle
Accessories Soliwave FDR16/FQR16 60 (2.36) 100 ... 300 (3.94 ... 11.81) ~ 105 (4.13) 0000000045 37 Dimensions insertion adapter. Unit of measurement mm (in) Disc with seal, optional Integrated venting element 12�11 Weld-in nozzle • Type FAR50 (→ TI01362F) • Process nozzle: - DN50 to DN100, PN16, Form A - NPS 2"... -
Page 37: High Temperature Adapter
Soliwave FDR16/FQR16 Technical data 12�12 High temperature adapter • Process temperature: +450 °C (+842 °F), SW55 • Material: 316Ti (1.4571), aluminum oxide ceramics (front-flush disc) • Weight: approx. 1.4 kg (3.09 lb) • Seal: to be provided by the customer •... -
Page 38: Transmitting Power
Ex connection data See safety instructions (XA): All data relating to explosion protection are provided in separate Ex documentation and are available from the Downloads Area of the Endress+Hauser-website. The Ex documentation is supplied as standard with all Ex de- vices. 13�3 Power supply 13�3�1... -
Page 39: Degree Of Protection
• 0.8 to 5.1 bar (12 to 74 psi) absolute, when using the optional high temperature adap- • 0.5 to 21 bar (7 to 305 psi) absolute, when using the optional high pressure adapter • Observe deviating pressure ranges for the accessories offered! 13�6 Additional technical data Latest technical information: Endress+Hauser website: www.endress.com → Downloads. Endress+Hauser... - Page 40 *71440553* 71440553 www.addresses.endress.com...