Symbols used Assembling the product 7.6.1 Installation between sections ST 1 7.6.2 Assembly on leg sets 7.6.3 Electrical connection of the product Commissioning Initial commissioning Residual risks Re-commissioning after a standstill 3 842 563 815/2021-11, MIT: BS 1/…, Bosch Rexroth AG...
10.4.6 BS 1/..., b = 160, external motor mounting (MA) = M, toothed belt replacement 10.5 Spare parts Decommissioning Disassembly and replacement 12.1 Preparing the product for storage/later use Disposal Upgrading and modification Troubleshooting Technical data 16.1 Ambient conditions Bosch Rexroth AG, MIT: BS 1/…, 3 842 563 815/2021-11...
"General notes on property and product damage", as well as before any sequence of actions or any required action which involves a risk of personal injury or property damage. Be sure to observe all safety precautions. 3 842 563 815/2021-11, MIT: BS 1/…, Bosch Rexroth AG...
BS 1/S Belt section from the Rexroth TS 1 transfer system, segmented belt section with the possibility of up to 3 additional cuts in the longitudinal profile Bosch Rexroth AG, MIT: BS 1/…, 3 842 563 815/2021-11...
Any use other than that described in the section "Intended use" is considered improper and is not permitted. Bosch Rexroth AG is not liable for any damage resulting from improper use. The user alone bears any risks associated with improper use. The following foreseeable misuses also constitute improper use: •...
• Make sure the system component you are working on is depressurized and de-energized before assembling the product or inserting or removing plugs. • Ensure that the system component cannot be switched back on. Bosch Rexroth AG, MIT: BS 1/…, 3 842 563 815/2021-11...
• Provide safety-related instructions to the operating personnel before initial commissioning or re-commissioning, and then at regular intervals. 3 842 563 815/2021-11, MIT: BS 1/…, Bosch Rexroth AG...
– If necessary, re-oil the toothed belt with mineral oil (viscosity 68 acc. to DIN). • Prevent cleaning agents from getting into the system. During cleaning • Do not use solvents or aggressive detergents. • Do not use a pressure washer for cleaning. Bosch Rexroth AG, MIT: BS 1/…, 3 842 563 815/2021-11...
• Protect the product from environmental influences, such as dirt and moisture. • Observe the ambient conditions, see page 36. • Support the product so that hanging-mounted motors/actuators/cylinders will not be burdened. 3 842 563 815/2021-11, MIT: BS 1/…, Bosch Rexroth AG...
Graphical depiction of the designation of components. The letters denote the components mentioned in the accompanying text. Detail view from a different direction, for example, the back or the bottom side of the product. 3 842 563 815/2021-11, MIT: BS 1/…, Bosch Rexroth AG...
Attachment of motor (BS1) BS 1 ST 1 ST 1 SZ 1 SZ 1 SW 6 SW 6 10 Nm 10 Nm Fig. 5: Front view for attachment of motor Bosch Rexroth AG, MIT: BS 1/…, 3 842 563 815/2021-11...
Please note: For motors that come with a fitted plug, correct the rotational direction in the control cabinet or at the socket contact (socket side). This makes replacement easier. 3 842 563 815/2021-11, MIT: BS 1/…, Bosch Rexroth AG...
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The push-in fitting consists of UL components. Connection list Connection Code terminals, motor 3~ Installation_Stecker Fig. 14: Motor connection with plug (AT = 1), push-in fitting A: Connection cable side B: Motor side 3 842 563 815/2021-11, MIT: BS 1/…, Bosch Rexroth AG...
• Only commission the product if all safety equipment has been installed in the system and is ready for use. Bosch Rexroth AG, MIT: BS 1/…, 3 842 563 815/2021-11...
Crushing injury to body Crushing A constructive solution is required, parts caused by falling e.g. by means of a stopper. objects 8.3 Re-commissioning after a standstill Follow the steps outlined for the initial commissioning. 3 842 563 815/2021-11, MIT: BS 1/…, Bosch Rexroth AG...
Workpiece pallets are both loaded and unloaded. Significantly different weights may require special measures to avoid malfunctions. This applies to: • The permitted congestion length before stop gates. • Damper functionality. • Dampened stop gates. Bosch Rexroth AG, MIT: BS 1/…, 3 842 563 815/2021-11...
• Test runs with open paneling should only be performed by a person with appropriate knowledge and experience using tip switches, and if there is no possibility of interference from other switching devices. 3 842 563 815/2021-11, MIT: BS 1/…, Bosch Rexroth AG...
If necessary, re-oil the toothed belt with mineral oil (viscosity 68 acc. to DIN, e.g. Aral, Shell). Apply some mineral oil to a cloth and spread the oil moist over the toothed belt. Bosch Rexroth AG, MIT: BS 1/…, 3 842 563 815/2021-11...
• Install the motor in the proper position (terminal box) and connect it to the gear. If the motor is not installed in proper position: do NOT rotate the motor. Disconnect the motor from the gear and reconnect it. Bosch Rexroth AG, MIT: BS 1/…, 3 842 563 815/2021-11...
• Install the motor in the proper position (terminal box) and connect it to the gear. If the motor is not installed in proper position: do NOT rotate the motor. Disconnect the motor from the gear and reconnect it. 3 842 563 815/2021-11, MIT: BS 1/…, Bosch Rexroth AG...
• Install the motor in the proper position (terminal box) and connect it to the gear. If the motor is not installed in proper position: do NOT rotate the motor. Disconnect the motor from the gear and reconnect it. Bosch Rexroth AG, MIT: BS 1/…, 3 842 563 815/2021-11...
• Install the motor in the proper position (terminal box) and connect it to the gear. If the motor is not installed in proper position: do NOT rotate the motor. Disconnect the motor from the gear and reconnect it. 3 842 563 815/2021-11, MIT: BS 1/…, Bosch Rexroth AG...
– Mineral oil viscosity 68 acc. to DIN (e.g. Aral, Shell) • Tighten the 2 x 4 fixing screws alternately and diagonally. Fig. 20: Internal motor mounting, toothed belt replacement Bosch Rexroth AG, MIT: BS 1/…, 3 842 563 815/2021-11...
• Protect the product from environmental influences, such as dirt and moisture. • Observe the ambient conditions, see page 36. • For products with assembled motor: Support the product so that the motor is not placed under mechanical load. Bosch Rexroth AG, MIT: BS 1/…, 3 842 563 815/2021-11...
14 Upgrading and modification • Do not modify the product. • The Bosch Rexroth warranty only applies to the configuration as delivered, and to approved upgrades. The manufacturer will not accept any warranty claims for systems with unapproved modifications or upgrades.