Polaris RANGER 500 2017 Service Manual page 401

22. Install the idler gear shaft assembly (A) and gear
cluster assembly (B) into the transmission housing,
all at the same time.
23. Install the rear output shaft assembly (C). Rotate
output shaft assembly to align slots with engagement
dog. Ensure bearing is fully seated upon assembly.
9850043 R01 - 2017-2021 RANGER 500 / 570 Service Manual
© Copyright Polaris Inc.
24. Assemble shift shaft rail if previously disassembled.
NOTICE
Both shift forks need to be orientated the same way, so
that the shift fork pins are both offset to the same side
of the rail.
25. Install the shift shaft rail (D) and shift forks into the
transmission housing as an assembly. Be sure the
shift forks are engaged into the engagement dogs.
NOTICE
Shift fork pins should be offset towards the input shaft
as shown above.
TRANSMISSION
7
7.31