Endress+Hauser Liquistation CSF33 Operating Instructions Manual
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Endress+Hauser Liquistation CSF33 Operating Instructions Manual

Automatic sampler for liquid media
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Operating Instructions
Liquistation CSF33
Automatic sampler for liquid media
Maintenance & diagnostics
Liquistation CSF33
BA488C/07/EN/14.11
71134632
Valid as of:
Software version 01.02.00

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Summary of Contents for Endress+Hauser Liquistation CSF33

  • Page 1 Operating Instructions Liquistation CSF33 Automatic sampler for liquid media Maintenance & diagnostics Liquistation CSF33 BA488C/07/EN/14.11 71134632 Valid as of: Software version 01.02.00...
  • Page 2 About this manual This manual describes all the tasks you must perform for maintenance, diagnostics and troubleshooting. A description of the following is provided here: • "Diagnostics" menu – Diagnostics list – Logbooks – System information – State of Outputs –...

  • Page 3: Table Of Contents

    Accessories....35 Accessories for Liquistation CSF33 ..35 Spare parts ....36 Peristaltic pump .

  • Page 4: Maintenance

    Replacing wear parts Wear parts are replaced by Endress+Hauser Service at one- and two-year intervals. Please contact your local sales center in this regard. Endress+Hauser offers its customers a maintenance contract. With a maintenance contract, you can increase your level of operational safety and relieve your operating staff of some of their workload.

  • Page 5: Replacing The Pump Tube

    Liquistation CSF33 Maintenance Replacing the pump tube CAUTION Danger of injury due to rotating parts ► Take the sampler out of service before opening the peristaltic pump. ► Safeguard the sampler against accidental operation while working on the open peristaltic pump.
  • Page 6 Maintenance Liquistation CSF33 Retainer Pump tube Clamp Marking ring Roller a0014116 Fig. 2: Replacing the pump tube Remove the clamp (item 8) and remove the pump tube (item 2) from the pump. Remove any silicone deposits on the roller (item 10) and the flexible pump bracket.

  • Page 7: Cleaning

    Liquistation CSF33 Maintenance Cleaning 1.3.1 Housing Clean the housing with commercially available cleaning agents. NOTICE Prohibited cleaning agents Damage to the housing surface or housing seal ► For cleaning purposes, never use concentrated mineral acids or bases. ► Never use organic cleaners such as benzyl alcohol, methanol, methylene chloride, xylene or concentrated glycerol cleaner.
  • Page 8 Maintenance Liquistation CSF33 1.3.2 Wetted parts After cleaning, rinse all wetted parts thoroughly with clear water to ensure that all cleaning agent residue has been removed so it cannot affect subsequent medium samples. Version with vacuum pump a0013896 Fig. 3: Version with vacuum pump...
  • Page 9 Liquistation CSF33 Maintenance Version with peristaltic pump a0014004 Fig. 4: Version with peristaltic pump Pump tube Pressure sensor Tube connection Clean the wetted parts as follows: Release the sample supply at the tube connection (item 3). Connect a container containing clear water to the tube connection.
  • Page 10 Maintenance Liquistation CSF33 Interior of peristaltic pump CAUTION Danger of injury due to rotating parts ► Take the sampler out of service before opening the peristaltic pump. ► Safeguard the sampler against accidental operation while working on the open peristaltic pump.
  • Page 11 Liquistation CSF33 Maintenance Clean the distribution arm as follows: Release the outlet pipe (item 2). Push up the splash guard. Remove the distribution arm from the front. Remove the cover. Clean these parts with water or soapsuds. Use a bottle brush if necessary.

  • Page 12: Calibration

    Maintenance Liquistation CSF33 Calibration All information on calibration is provided in BA489C "Calibration". The position of the distribution arm is set at the factory. The sample volume of the peristaltic pump is also calibrated at the factory. The dosing volume of the vacuum pump is preset to 200 ml at the factory.

  • Page 13: Diagnostics Menu

    Liquistation CSF33 Diagnostics menu Diagnostics menu The Diagnostics menu contains all the information on the device status. Furthermore, various service functions are available. The following messages are directly displayed every time you enter the menu: • "Most important message" Diagnostics message recorded with the highest criticality level •...

  • Page 14: Logbooks

    Diagnostics menu Liquistation CSF33 Logbooks Types of logbooks • Logbooks physically available (all apart from the overall logbook) • Database view of all logbooks (=overall logbook) Logbook Visible in Max. Can be Logbook Entries Can be entries disabled can be...
  • Page 15 Liquistation CSF33 Diagnostics menu Diagnostics/Logbooks Function Options Info Calibration events Chronological list of the calibration events. Show Events are displayed Select a particular event to display more detailed information. Go to date User input Use this function to go directly to a specific time in the •...
  • Page 16 Diagnostics menu Liquistation CSF33 Diagnostics/Logbooks Function Options Info Go to date User input Use this function to go directly to a specific time in the list. In • Go to date this way, you avoid having to scroll through all the •...
  • Page 17 Liquistation CSF33 Diagnostics menu 2.2.1 Program logbook The following table shows an overview of the exported program logbook and explains the most important terms in the program logbook. Entry Example Info Timestamp 05.05.2010 12:40 Time stamp - the start time in the case of sampling...
  • Page 18 Diagnostics menu Liquistation CSF33 Entry Example Info Start mode Immediate Field only populated for PrgPartStart, BasicPrgStart and Std- PrgStart: --> The program start setting is displayed - Immediate --> immediately - Date/time --> after date/time - Volume --> with a volume - Event -->...

  • Page 19: System Information

    Liquistation CSF33 Diagnostics menu System information Diagnostics/System information Function Options Info Device tag Read only Individual device tag, --> "General settings" Order code Read only You can order identical hardware with this code. This code changes on account of changes to the hardware...

  • Page 20: Status Of Inputs/Outputs

    Diagnostics menu Liquistation CSF33 Status of inputs/outputs The following measured values are listed (read only): • Binary inputs Current function state: on or off • Current inputs Actual current values of all the current inputs available • Binary outputs Current function state: on or off •...
  • Page 21 Liquistation CSF33 Diagnostics menu Diagnostics/Systemtest/Reset Function Options Info Temp. sample room Read only The current temperature of the sample compartment is displayed. Temp. sample room Read only When you start the heating test, the temperature at the start time is displayed Heating test off or Heating test on ->...
  • Page 22 Diagnostics menu Liquistation CSF33 Diagnostics/Systemtest/Reset Function Options Info Current pump run time Read only Power supply Read only The current supply voltage is displayed. 24 V ±0.5 V Current Read only The current consumption of the pump is displayed. Vacuum Read only The vacuum is an indicator of the suction height.

  • Page 23: Term Information

    Liquistation CSF33 Diagnostics menu Diagnostics/Systemtest/Reset Function Options Info Device Reset Options Restart and keep all the settings • OK • ESC Factory default Options Restart with factory settings • OK Settings that have not been saved are lost. • ESC...
  • Page 24 Diagnostics menu Liquistation CSF33 Diagnostics/Simulation Function Options Info Current output x:y Simulation of an output current This menu appears once for each current output. Simulation Options If you simulate the value at the current output, this is • On indicated on the display by a simulation icon in front of the •...

  • Page 25: Troubleshooting

    Liquistation CSF33 Troubleshooting Troubleshooting Troubleshooting The sampler continuously monitors its own functions. The color of the display background changes to red if a diagnostics message for error category "F" occurs. The LED beside the display flashes red if a diagnostics message for error category "M" occurs.
  • Page 26 Troubleshooting Liquistation CSF33 3.2.2 Adjusting the device behavior All the diagnostics messages are assigned to specific error categories at the factory. Since other settings might be preferred depending on the application, error categories and the effect errors have on the measuring point can be configured individually.
  • Page 27 Liquistation CSF33 Troubleshooting Path: ... /Extended setup/Diagnostics settings/Diag. behavior Function Options Info Status signal Options The messages are divided into different error categories in • Maintenance (M) accordance with NAMUR NE 107. • Out of specification (S) --> BA488C "Maintenance & diagnostics"...
  • Page 28 Troubleshooting Liquistation CSF33 Message Factory settings Tests or remedial measures Cat. Diag. Error on/off current Module connect. Electronics module not communicating Check cable connection, replace if necessary Check the power supply of the sampling control module Contact the Service Department Electr.
  • Page 29 Liquistation CSF33 Troubleshooting Message Factory settings Tests or remedial measures Cat. Diag. Error on/off current No sample No inflow of sample --> Check pump tube for leaks Refrigeration Refrigeration regulation not possible --> Contact the Service Department Heating Heating regulation not possible -->...
  • Page 30 Troubleshooting Liquistation CSF33 Message Factory settings Tests or remedial measures Cat. Diag. Error on/off current Peristaltic pump Peristaltic pump defective --> Contact the Service Department Peristaltic pump Control of peristaltic pump defective --> Contact the Service Department Liquid detector Pressure sensor defective -->...
  • Page 31 Liquistation CSF33 Troubleshooting Message Factory settings Tests or remedial measures Cat. Diag. Error on/off current Sampling Sampling command not processed Check internal connection Reset the software Read program Selected program cannot be read from the pro- gram memory --> Create new program...
  • Page 32 Troubleshooting Liquistation CSF33 Message Factory settings Tests or remedial measures Cat. Diag. Error on/off current Intern. Voltage Internal voltage outside the valid range --> Check supply voltage Intern Voltage Electr. temp. High electronics temperature --> Check ambient temperature and energy...

  • Page 33: Device-Specific Errors

    Liquistation CSF33 Troubleshooting Message Factory settings Tests or remedial measures Cat. Diag. Error on/off current Current > 20 mA Current output range exceeded Current < 4 mA Current output range undershot Diag. confirmed User has acknowledged the message displayed in the measuring menu.

  • Page 34: Return

    Check with integrated current simulation, connect mA meter directly to current output. Return The Liquistation CSF33 is repaired on site. Contact your Endress+Hauser Service Department. Disposal The device contains electronic components and must therefore be disposed of in accordance with regulations on the disposal of electronic waste.

  • Page 35: Software History

    The most important accessories available at the time this document went to print are listed below. Contact your Service Department or sales center for accessories that are not listed here. Accessories for Liquistation CSF33 Order No. Bottle tray + bottles + cap 71111152 Bottle tray + 6 x 3 liter (0.79 US gal.) PE+ cap...

  • Page 36: Spare Parts

    Spare parts Liquistation CSF33 Spare parts Contact your Endress+Hauser Service if you have any further questions regarding spare parts. Peristaltic pump a0013813 Fig. 8: Spare parts for version with peristaltic pump Item No. Designation and contents Order number Spare parts kit...

  • Page 37: Vacuum Pump

    Liquistation CSF33 Spare parts Vacuum pump a0013811 Fig. 9: Spare parts for version with vacuum pump (view in front of pump holder) a0013812 Fig. 10: Spare parts for version with vacuum pump (view behind pump holder) Endress+Hauser...
  • Page 38 Spare parts Liquistation CSF33 Item No. Designation and contents Order number Spare parts kit Fastening clips for suction hose, 10 pcs 71113508 Internal intake hose, complete, including 71111048 110˚ angular piece, 90˚ hose connection nipple, thread adapter nut 1" PP, 2 x fastening clips, 3...

  • Page 39: Climate Control Module

    Liquistation CSF33 Spare parts Climate control module a0013808 Fig. 11: Spare parts, view of climate control module Item No. Designation and contents Order number Spare parts kit Complete climate control module, unpainted 71092603 Complete climate control module, painted 71113854 Endress+Hauser...

  • Page 40: Sample Compartment

    Spare parts Liquistation CSF33 Sample compartment a0013809 Fig. 12: Sample compartment, upper part Item No. Designation and contents Order number Spare parts kit Complete distribution arm drive shaft 71113519 Distribution arm motor with housing and securing screws 71101959 Gasket for dosing chamber door and sampling chamber door...
  • Page 41 Liquistation CSF33 Spare parts Endress+Hauser...

  • Page 42: Index

    Liquistation CSF33 Index Return....... . 34 Run times ......23 Calibration .
  • Page 43 Liquistation CSF33 Endress+Hauser...
  • Page 44 BA488C/07/EN/14.11 71134632...

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