Table of Contents
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Contents
Contents
Contents
Related Manuals .................................................. 3
Isolation System Overview .................................... 4
How the Isolation System Works ..................... 4
Spraying Waterborne Fluids
Electrostatically ................................ 4
Models................................................................. 5
Approved System Components....................... 5
Warnings ............................................................. 8
Component Identification..................................... 11
Typical Installation .............................................. 12
Installation.......................................................... 13
System Requirements .................................. 13
Display Warning Signs ................................. 13
Installation Location ..................................... 13
Install the System......................................... 13
Ventilate the Spray Booth ............................. 13
Mount the Cabinet........................................ 14
Install the Light Tower .................................. 15
Grounding ................................................... 16
Connect the Hoses ...................................... 17
Connect the CAN Cables.............................. 21
Connect the Power Supply ........................... 23
Connect the Gun Flush Box .......................... 23
Install the Optional System Stop Pneumatic
Input Kit ......................................... 25
Wire the System Stop Digital Input ................ 26
Install the Optional System Status
Output ........................................... 26
Check the Grounding of the Spray Gun and
Isolation System ............................. 27
Flush the Equipment Before First Use ........... 28
Operation ........................................................... 29
Operation Overview ..................................... 29
Fluid Voltage Discharge and Grounding
Procedure ...................................... 29
Pressure Relief Procedure............................ 30
Change)......................................... 31
Flush the System (Color Change Enabled
Systems)........................................ 32
Gun Flush Box Operation ............................. 33
Prime the Isolation System ........................... 33
Spray with the Isolation System .................... 34
Adjust the Gun Fluid and Air Settings ............ 35
Shutdown .................................................... 35
Control Interface ................................................. 36
Menu Bar .................................................... 37
Soft Key Icons ............................................. 37
Navigate the Screen..................................... 37
Run Screens and Setup Screens .................. 38
Control Interface Setup and Maintenance............. 39
Enable USB Data......................................... 39
USB Logs.................................................... 39
System Configuration Settings File................ 39
Custom Language File ................................. 39
Download System Data ................................ 40
2
Upload System Configuration ....................... 41
Clean the Screen Surface............................. 41
Update the System Software ........................ 41
Run Menus ........................................................ 45
Home Screen .............................................. 45
Events Screen ............................................. 50
Status Screens ............................................ 50
Setup Menus ...................................................... 52
Presets........................................................ 52
Purge Screens 1-5 ...................................... 53
Pump Screens ............................................. 54
Advanced Screens ....................................... 55
Calibrate Screens ........................................ 58
Maintenance Screens................................... 60
System Screen ............................................ 66
Maintenance ...................................................... 67
Routine Maintenance ................................... 67
Prepare the System for Service..................... 68
Check for Fluid Leaks................................... 68
Replace the Wash Fluid ............................... 69
Check and Lubricate the Ground Rod............ 70
Check the Bleed Resistor ............................. 70
Check the Door Switch ................................. 70
Troubleshooting.................................................. 71
General Troubleshooting .............................. 71
LED Diagnostic Information .......................... 75
Troubleshooting the Control Interface............ 75
Voltage Loss Troubleshooting....................... 76
Troubleshooting Color Change Solenoid
Valves ........................................... 78
Error Codes........................................................ 81
Repair................................................................ 90
Prepare the Isolation System for
Service .......................................... 90
Service the Isolation Valve............................ 91
Service the Isolation Fluid Pump ................. 101
Service the Electrical Controls .................... 106
Pneumatic Connections.............................. 111
Wiring Connections .................................... 112
Color Change: Pneumatic and Wiring
Connections ................................. 114
Parts................................................................ 115
Isolation System ........................................ 115
25N030 Isolation Valve Parts ...................... 120
25N031 Isolation Fluid Pump Parts ............. 122
Electronic Control Parts ............................. 124
Repair Kits and Accessories.............................. 127
Accessories ............................................... 127
Kit 26B415, Color Change .......................... 129
Isolation Valve Kits..................................... 133
Isolation Fluid Pump Kits ............................ 136
Performance .................................................... 137
Ignitability of Coating Materials .......................... 138
Dimensions ...................................................... 139
Technical Specifications.................................... 140
3A7312D
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Table of Contents
Troubleshooting
