Omron E5EZ-PRR Series Manual

Digital position-proportional controllers
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Digital Position-Proportional Controllers
E5EZ-PRR
A position proportional control model for the E5@Z-PRR series
• Just 78mm depth
• All types of input: temperature input type, analog (current, voltage) input
type
• Makes use of high-visibility LCD, with three lines of 4-digit display, for
simplicity and clarity
• 3 lines of display to observe PV/ SV/ MV (percentage of valve's opening),
clearly displaying the state of control (operations)
• Event input enables the selection of multi configurations as well as a
start/ stop function
• Alarm delay function
• Communications function
• Able to choose floating control or closed control. In floating control,
position proportional control can be realized without a potentiometer
• Equipped with a manual output function (equipped with an automatic/
manual key)
Refer to the "Safety Precautions" on page 52.
Model Number Structure
■ Model Number Legend
1 2 3 4 5 6
1. Control method
P: Valve control
Control output 1
2.
R: Relay (OPEN)
3. Control output 2
R: Relay (CLOSE)
Ordering Information
Power Supply
Size
Voltage
1/8DIN
×
×
48
96
78
100 to 240 VAC
×
×
(W
H
D)
■ Accessories (Order Separately)
Unit Label
Model
4. Alarm output
2: 2 alarm outputs
5. Option
Blanks:
Not available
01:
RS-232C
03:
RS-485
B:
2 event inputs
Control
Input Type
Method
Temperature
Input Type
Valve Control
Analog
(Current, Voltage)
Input Type
Y92S-L1
Digital Position-Proportional Controllers
6. Input Type
T: Temperature
L: Analog input (current, voltage)
Number of
Communication
alarm points
Function
None
RS-232C
RS-485
2
None
RS-232C
RS-485
Event Input
Model
None
E5EZ-PRR2T
2 points
E5EZ-PRR2BT
E5EZ-PRR201T
None
E5EZ-PRR203T
None
E5EZ-PRR2L
2 points
E5EZ-PRR2BL
E5EZ-PRR201L
None
E5EZ-PRR203L
E5EZ-PRR
29

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Summary of Contents for Omron E5EZ-PRR Series

  • Page 1 Digital Position-Proportional Controllers E5EZ-PRR A position proportional control model for the E5@Z-PRR series • Just 78mm depth • All types of input: temperature input type, analog (current, voltage) input type • Makes use of high-visibility LCD, with three lines of 4-digit display, for simplicity and clarity •...
  • Page 2 ■ Input Range • Thermocouples / Platinum Resistance Thermometer Platinum resistance ES1B Infrared Input Type Thermocouple Analog input thermometer temperature sensor Name Pt100 JPt100 0 to 50mV 70˚C 120˚C 165˚C 260˚C 1800 1800 1700 1700 Usable in the 1700 following ranges 1600 1500 by scaling:...
  • Page 3: Specifications

    Specifications ■ Ratings Power supply voltage 100 to 240VAC, 50/60Hz Operating voltage range 85% to 110% of the designated source voltage Power consumption 10VA (10W) Sensor input Temperature input type Thermocouple: K, J, T, E, L, U, N, R, S,B Platinum Resistance Thermometer: Pt100,JPt100 Infrared temperature sensor: 10 to 70°C, 60 to 120°C, 115 to 165°C, 140 to 260°C Analog signal input: 0 to 50mV...
  • Page 4 Specifications ■ Characteristics Indication accuracy Thermocouple: (displayed value ± 0.5 % or ± 1°C, whichever is largest) ± 1 digit max. (see note 1) Platinum Resistance Thermometer: (displayed value ± 0.5 % or ± 1°C, whichever is largest) ± 1 digit max. Analog Input: ±...
  • Page 5 Dimensions Note: All figures are in mm, unless otherwise stated. • Dimensions of Panel's Grooves ■ Main Unit Independent Installation Simultaneous Multiple Installations (Unit: mm) (Unit: mm) (48 Number of Units - 2.5) During installation, please insert a temperature gauge into During installation, please insert a temperature gauge into the grooves on the panel (thickness of 1 to 8 mm), and the grooves on the panel (thickness of 1 to 8 mm), and...
  • Page 6: Wiring Terminals

    Wiring Terminals • Standard insulation is applied to the temperature gauge's I/O sections. If reinforced insulation is required, connect the input and output terminals to a device without any exposed current-carrying parts, or to a device with standard insulation suitable for the maximum operation voltage of the power supply I/O section.
  • Page 7 Nomenclature ■ E5EZ-PRR Temperature Unit The temperature unit is displayed when the display unit parameter is set to temperature. The value selected for the temperature units parameter determines the unit displayed. When set to ˚C, C is displayed, and when set to ˚F, F is displayed.
  • Page 8: Operation

    Operation In the past, sensor input types, alarm types, and control time for controllers were set using the DIP switch. Now, these hardware settings can and M keys are used to switch between setting levels, with the level determined be performed with the parameters in the setting level. The by the amount of time the key is pressed.
  • Page 9 • Typical Example 2 Input type : 9T thermocouple -200˚C to 400˚C Control method : PID control Execute AT (auto-tuning) to calculate the PID constant Alarm 1 type : Upper limit of 2 Set value : 150˚C Setup steps Connect the Connect the power supply power supply Operation level...
  • Page 10 ■ Setting Level Configuration and Panel Key Operations Parameters are split into groups, which are referred to as levels. Each of the set values (set items) in these levels are referred to as parameters. E5EZ-PRR parameters are categorized into the following 7 levels: Power ON Starting in manual mode Starting in automatic mode...
  • Page 11: Manual Control Level

    ■ Descriptions of Each Level • Protect Level • In order to switch to this level, it is necessary to press the M keys simultaneously for at least 3 seconds. This level is used to prevent unnecessary or accidental revisions to the parameters. The protected level is not displayed, so that no changes can be made to parameters within this level.
  • Page 12 ■ Setting the Type of Input Types of input include thermocouple, platinum resistance thermometer, infrared temperature sensor, and analog inputs. Please set your input type in accordance with the sensor to be used. Product spec- ifications also include multi input types, such as thermocouples/ plastic resistance thermometers, and analog input types, resulting in differences between set values.
  • Page 13 ■ Alarm Types • The conditions of alarm output are jointly determined by Alarm Type and Alarm Hysteresis. • Below is an explanation of the alarm type, alarm value, upper alarm limit, and lower alarm limit parameters. Alarm output operation alt1 Type Alarm1...
  • Page 14 ■ Parameters Parameters related to setting items for each level are marked in boxes in the following flowchart and brief descriptions are given as required. After finishing each setting, press the mode key to return to the beginning of each level. Power ON Starting in manual mode Starting in automatic mode...
  • Page 15 ■ Parameters • In each level, if you press the mode key on the final parameter, you will return to the parameter at the top of the level. Advanced function setting level Initial setting level init in-t Parameter initialization a 1lt Input type Alarm 1 latch l.ini...
  • Page 16 Operation level Adjustment level Execute / cancel Stopped MV Hold: hold AT adjustment The "add process Process value value display" Open: open AT on: on l. a dj parameter must l. a dj Close: close AT off: off be on. PV error MV Communications writing cmwt...
  • Page 17 ■ Operation/ Adjustment Protection Protect level The relationship between the set values and the range of protection is as shown below. oapt Operation / Set Values : Can be displayed/ changed adjustment protection Mode l.prt ❍ : Can be displayed ❍...
  • Page 18: Input Error

    ■ Trouble shooting When an error occurs, the main display alternately shows an error signal and the current item for display. This section explains how to inspect an error signal, as well as corresponding rectification measures. 5.err Input Error • Meaning The figure inputted has exceeded the designated input range (the designated range is between -1999 (-199.9) to 9999 (999.9)).
  • Page 19: Memory Errors

    S. Err indicator Value display S. Err indicator cccc indicator Value display S. Err indicator Input indicator range Input indicator range -1999 9999 -1999 Display range 9999 Display range (-199.9) (999.9) (-199.9) (999.9) S. Err indicator cccc indicator cccc indicator S.
  • Page 20 Ceramic Furnace Position Proportional Control Reading the extent of the valve's opening with a potentiometer, and using open and close tuning control is referred to as position proportional con- trol or on/ off servo control. ■ Examples of Application When using position proportional methods to control gas combustion furnace valves, position propor- tional control should be applied.
  • Page 21 ■ Wiring Input should be connected to terminals 9, 10, and 11 depending upon input type. The Out 1 ter- minal links to the position proportional valve's open side and the Out 2 terminal links to its closed side. Ceramic kiln (combustion) CLOSE Sensor...
  • Page 22: Position Proportional Control

    ■ Adjustment For adjustments to PID, please execute AT. ■ Fixed Settings for After selecting position proportional control, it is possible to use closed/ floating, electro-mechanical calibration, travel time, position proportional dead band, Position Proportional switch hysteresis, potentiometer input error, and process value dead band. Control •...

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