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Summary of Contents for Lampert PUK D2

  • Page 3 The equipment produced by “Lampert Werktechnik GmbH” fulfils the conformity requirements of the CE mark and is constructed in accordance with the VDE guidelines. The device safety of the PUK D2 is certified by the DGUV (German statutory accident insurance) test and documented by the GS (tested safety) mark. The eye protection systems used on the "SM D2"...
  • Page 4: Table Of Contents

    “Note” identifies the product at risk from the hazard and possible damage to the equipment. Important! "Important!" designates user tips and other especially useful information. This is not a signal word for hazardous or dangerous situations. © Lampert Werktechnik GmbH 2013...
  • Page 5: Field Of Application

    ONLY SUPPLIED MAINS CABLE! secured against being unintentionally restarted. THE PUK D2 IS A PIECE OF ELECTRICAL EQUIPMENT. NATIONAL REGULATIONS ON TESTING INTERVALS AND THE SCOPE OF REQUIRED RECURRING SAFETY-RELATED TESTS MUST BE OBSERVED. © Lampert Werktechnik GmbH 2013...
  • Page 6: Personal Body Protection And Hazards

    Allen key by inserting the screws into the placed on a non-combustible surface! The device should designated holes from underneath the microscope be set up on a base that is solid, level, and insulated - baseplate and into the hand supports. © Lampert Werktechnik GmbH 2013...
  • Page 7: Description Of The Rear Of The Device

    WARNING! ONLY SUITABLE ORIGINAL EYE PROTECTION OTHER EYE PROTECTION SYSTEMS ARE NOT SYSTEMS FROM LAMPERT MAY BE CONNECTED TO APPROVED AND CAN LEAD TO PERMANENT HEALTH THE WELDING SYSTEM! DAMAGE OR DAMAGE TO THE WELDING DEVICE. ALWAYS OBSERVE THE OPERATING INSTRUCTIONS FOR THE CONNECTED EYE PROTECTION SYSTEM 4.4 CONNECT SHIELDING GAS SUPPLY:...
  • Page 8: Inserting The Electrodes Into The Hand Piece

    CAUTION! AS SOON AS THE MASTER MAINS SWITCH ON YOUR ELECTRICALLY CONDUCTIVE OR EARTHED PARTS, PUK D2 IS SWITCHED ON, THE VOLTAGE IS APPLIED SUCH AS THE HOUSING, ETC. IN DOING SO, THERE TO THE CONNECTED CROCODILE CLIPS OR CABLES.
  • Page 9: Commissioning

    WELDING POWER CONTROL (27) SOCKET (+) For connecting contact elements such as crocodile clamps, tweezers, … (28) CONNECTION SOCKET FOR HAND PIECE (-) (29) SOCKET (-) For connecting the blue contact terminal for fixation welding © Lampert Werktechnik GmbH 2013...
  • Page 10: Description Of Menu Items

    5.2 EXPLANATION / OVERVIEW OF MENUS (Fig. Schematic diagram of user levels) ONCE IT IS SWITCHED ON, THE PUK D2 STARTS UP IN ITS START LEVEL (MAIN MENU).THE FOLLOWING USER LEVELS CAN BE NAVIGATED AFTER PRESSING THE POWER REGULATOR (26):...
  • Page 11: Switching On The Device

    In the event that the eye protection system is not correctly connected to the PUK D2, then the display shows an error message. ADJUSTING FOR THE CORRECT GAS VOLUME The PUK D2 only works with shielding gas then a corresponding error message is shown in the connected and sufficient gas pressure.
  • Page 12: And Program Memory

    The total energy considered carefully following an in-depth analysis of the applied to the workpiece is comprised of these two welding task, the materials and the workpiece geometry. © Lampert Werktechnik GmbH 2013...
  • Page 13 SELECTION OF THE WELDING PARAMETERS ON PUK D2: The welding parameters are set in two stages: In the upper area of the display, the metal to be welded is selected by means of pressing the arrow buttons. Pressing one of the 5 buttons in the centre of the display selects the given welding situation.
  • Page 14: Retention Welding

    The program name However, the data is still saved under the previously can be comprised of up to 10 characters and can be made selected program slot. up of upper and lower case letters and special characters. © Lampert Werktechnik GmbH 2013...
  • Page 15: Loading Saved Programs

    A good welded connection is indicated by a clearly the PUK D2. audible welding noise. If the process passes off without Then connect the workpiece to an area of bare metal, making a noise, then the connection is presumably of using a connection terminal.
  • Page 16: Welding With Foot Switch

    7.3 WELDING WITH FOOT SWITCH (optional accessory) With the PUK D2 switched off, connect the foot switch to safety prompt by pressing an arbitrary button and wait for the socket (4) marked with the blue foot switch symbol on the self-test to conclude. The device is now ready for the rear of the device.
  • Page 17: Basics And Tips

    8. CARE OF THE SYSTEM COMPONENTS CARE OF WELDING DEVICE AND WELDING MICROSCOPE Your PUK D2 as well as the welding microscope require a • Check that the moving parts of the handpiece move minimum...
  • Page 18: Care Of The Microscope

    >>>Use only in dry rooms. use with PUK fine welding devices. Operating temperature +5° C to +40° C Lamp "LED unit" 2.5W / 800mA Protection class Insulation class Protection type IP 20 Weight 3.6 Kg © Lampert Werktechnik GmbH 2013...
  • Page 19 (AC) / 50-60Hz Tungsten No-load Mains Voltage at inert gas voltage voltage nominal load welding Power Power Nominal Earthing consumption consumption welding (earth) under max. under current load nominal load Cyclic Single-phase duration transformer factor © Lampert Werktechnik GmbH 2013...
  • Page 20: Troubleshooting

    Static discharge over the surface of Special local conditions Use special foot mat for the the device workspace Device begins to weld immediately Fault Immediately shut down the device, when touching the workpiece (no arrange for servicing. gas pre-flow) © Lampert Werktechnik GmbH 2013...
  • Page 21 The LED illumination fails to Cable not connected. Connect the plug to the connecting operate socket (5) marked with the yellow illumination symbol on the PUK D2. LED faulty Exchange LED unit (only use original replacement LED units from Lampert) Eye protection system (shutter)
  • Page 22: Spare Parts List

    Ettlebener Str. 27, D-97440 Werneck The following harmonised standards have been applied: declares herewith that the following products: EN 60974-6, EN 379, EN 169 "PUK D2" fine welding device and welding microscope EN ISO 12100-1 "SM D2" EN ISO 12100-2 comply with the stipulations of the directives identified Werneck, 01.03.2013...

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Sm d2

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