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Summary of Contents for Lampert PUK04

  • Page 2 The equipment produced by “Lampert Werktechnik GmbH” fulfils the conformity requirements of the CE mark and is constructed in accordance with the VDE guidelines. The device safety of the PUK04 is certified by the DGUV (German statutory accident insurance) test and documented by the GS (tested safety) mark. The eye protection systems used on the "SM04"...
  • Page 3: Table Of Contents

    “Note” identifies the product at risk from the hazard and possible damage to the equipment. Important! "Important!" designates user tips and other especially useful information. This is not a signal word for hazardous or dangerous situations. © Lampert Werktechnik GmbH 2012...
  • Page 4: Field Of Application

    ONLY SUPPLIED MAINS CABLE! secured against being unintentionally restarted. THE PUK04 IS A PIECE OF ELECTRICAL EQUIPMENT. NATIONAL REGULATIONS ON TESTING INTERVALS AND THE SCOPE OF REQUIRED RECURRING SAFETY-RELATED TESTS MUST BE OBSERVED. © Lampert Werktechnik GmbH 2012...
  • Page 5: Personal Body Protection And Hazards

    Allen key by inserting the screws into the placed on a non-combustible surface! The device should designated holes from underneath the microscope be set up on a base that is solid, level, and insulated - baseplate and into the hand supports. © Lampert Werktechnik GmbH 2012...
  • Page 6: Description Of The Rear Of The Device

    (hand tight). The LED illumination connector should be WARNING! ONLY SUITABLE ORIGINAL EYE PROTECTION OTHER EYE PROTECTION SYSTEMS ARE NOT SYSTEMS FROM LAMPERT MAY BE CONNECTED TO APPROVED AND CAN LEAD TO PERMANENT HEALTH THE WELDING SYSTEM! DAMAGE OR DAMAGE TO THE WELDING DEVICE.
  • Page 7: Inserting The Electrodes Into The Hand Piece

    CAUTION! AS SOON AS THE MASTER MAINS SWITCH ON YOUR ELECTRICALLY CONDUCTIVE OR EARTHED PARTS, PUK04 IS SWITCHED ON, THE VOLTAGE IS APPLIED SUCH AS THE HOUSING, ETC. IN DOING SO, THERE TO THE CONNECTED CROCODILE CLIPS OR CABLES. IS NO RISK FOR THE OPERATOR, WITH THE...
  • Page 8: Commissioning

    (24) TOUCHSCREEN DISPLAY (25) PULSE DURATION / WELDING-TIME CONTROL (26) WELDING POWER CONTROL (27) SOCKET (+) For connecting contact elements such as welding bench, contact terminals and clamps. (28) CONNECTION SOCKET FOR HAND PIECE (-) © Lampert Werktechnik GmbH 2012...
  • Page 9: Description Of Menu Items

    5.2 EXPLANATION / OVERVIEW OF MENUS (Fig. Schematic diagram of user levels) ONCE IT IS SWITCHED ON, THE PUK04 STARTS UP IN ITS START LEVEL (MAIN MENU).THE FOLLOWING USER LEVELS CAN BE NAVIGATED AFTER PRESSING THE POWER REGULATOR (26): Start level (main menu):...
  • Page 10: Switching On The Device

    In the event that the eye protection system is not correctly connected to the PUK04, then the display shows an error message. ADJUSTING FOR THE CORRECT GAS VOLUME The PUK04 only works with shielding gas then a corresponding error message is shown in the display and the device fails to weld.
  • Page 11: And Program Memory

    10ms. With very thin materials or wires it is recommended to use a shorter welding time, primarily when welding near to © Lampert Werktechnik GmbH 2012...
  • Page 12 SELECTION OF THE WELDING PARAMETERS ON PUK04: The welding parameters are set in two stages: In the upper area of the display, the metal to be welded is selected by means of pressing the arrow buttons.
  • Page 13: Expert Menu

    "Custom Programs" user level, and the previously saved data is active. The name changing process can be aborted without entering a name by pressing the "Cancel" button. However, the data is still saved under the previously selected program slot. © Lampert Werktechnik GmbH 2012...
  • Page 14: Loading Saved Programs

    USER LEVEL "PIN MODULE" >>>THE "PIN-MODULE" MENU CAN BE ACTIVATED FROM THE "SETTINGS" USER LEVEL THE PIN-MODULE CAN ONLY BE USED WITH A FOOT SWITCH CONNECTED TO THE PUK04. PLEASE ALSO OBSERVE THE SPECIAL OPERATING MANUAL FOR THE PIN04. After activation, the PIN module...
  • Page 15: Welding With Foot Switch

    7.2 WELDING WITH FOOT SWITCH (optional accessory) With the PUK04 switched off, connect the foot switch to safety prompt by pressing an arbitrary button and wait for the socket (4) marked with the blue foot switch symbol on the self-test to conclude. The device is now ready for the rear of the device.
  • Page 16: Care Of The Microscope

    Optical visual protection and illumination unit for exclusive >>>Use only in dry rooms. use with PUK fine welding devices. Operating temperature +5°C to +40°C Lamp "LED unit" 2.5W / 800mA Protection class Insulation class Protection type IP 20 Weight 3.6 Kg © Lampert Werktechnik GmbH 2012...
  • Page 17: Troubleshooting

    (same type and value) No welding current Mains master switch on Welding cable connections interrupted Check plugged connections Poor or zero contact to the workpiece Establish connection to the workpiece, fasten contact clamps directly to the workpiece © Lampert Werktechnik GmbH 2012...
  • Page 18 The LED illumination fails to Cable not connected. Connect the plug to the connecting operate socket (5) marked with the yellow illumination symbol on the PUK04. LED faulty Exchange LED unit (only use original replacement LED units from Lampert) Eye protection system (shutter)
  • Page 19: Spare Parts List

    Ettlebener Str. 27, D-97440 Werneck The following harmonised standards have been applied: declares herewith that the following products: EN 60974-6, EN 379, EN 169 "PUK04" fine welding device and welding microscope EN ISO 12100-1 "SM04" EN ISO 12100-2 comply with the stipulations of the directives identified Werneck, 01.02.2012...

This manual is also suitable for:

Sm04

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