Danfoss VLT FC 103 Operating Manual
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Danfoss VLT FC 103 Operating Manual

Refrigeration drive
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ENGINEERING TOMORROW
Operating Guide
VLT® Refrigeration Drive FC 103
355–800 kW, Enclosure Sizes E1h–E4h
vlt-drives.danfoss.com

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Summary of Contents for Danfoss VLT FC 103

  • Page 1 ENGINEERING TOMORROW Operating Guide VLT® Refrigeration Drive FC 103 355–800 kW, Enclosure Sizes E1h–E4h vlt-drives.danfoss.com...

  • Page 3: Table Of Contents

    4.8 E3h/E4h Mechanical Installation 5 Electrical Installation 5.1 Safety Instructions 5.2 EMC-compliant Installation 5.3 Wiring Schematic 5.4 Connecting the Motor 5.5 Connecting the AC Mains 5.6 Connecting to Ground 5.7 Terminal Dimensions 5.8 Control Wiring MG16P222 Danfoss A/S © 04/2018 All rights reserved.
  • Page 4 9.3 Motor Output and Motor Data 9.4 Ambient Conditions 9.5 Cable Specifications 9.6 Control Input/Output and Control Data 9.7 Fuses 9.8 Enclosure Dimensions 9.9 Enclosure Airflow 9.10 Fastener Torque Ratings 10 Appendix 10.1 Abbreviations and Conventions Danfoss A/S © 04/2018 All rights reserved. MG16P222...
  • Page 5 Contents Operating Guide 10.2 International/North American Default Parameter Settings 10.3 Parameter Menu Structure Index MG16P222 Danfoss A/S © 04/2018 All rights reserved.

  • Page 6: Introduction

    Always keep the operating guide with the drive. More approvals and certifications are available. Contact the local Danfoss office or partner. Drives of voltage T7 (525– ® 690 V) are UL certified for only 525–690 V.

  • Page 7: Safety

    • Only qualified personnel must install, start up, make sure that the capacitors are fully and maintain the drive. discharged. MG16P222 Danfoss A/S © 04/2018 All rights reserved.
  • Page 8 • Do not operate the drive with the door open or panels off. • Ensure that the enclosure is properly closed and secured during operation. Danfoss A/S © 04/2018 All rights reserved. MG16P222...

  • Page 9: Product Overview

    768 (30.2) 768 (30.2) 746 (29.4) 746 (29.4) Depth [mm (in)] 870 (34.3) 870 (34.3) 794 (31.3) 794 (31.3) Weight [kg (lb)] – – – – Table 3.1 Enclosure Power Ratings and Dimensions MG16P222 Danfoss A/S © 04/2018 All rights reserved.

  • Page 10: Interior View Of Enclosures E1H And E2H

    Mains fuses (required for UL compliance, but otherwise Brake/regeneration terminals (optional) optional) Mains terminals Motor terminals RFI shield termination Ground terminals Illustration 3.1 Interior View of Enclosure E1h (Enclosure E2h is Similar) Danfoss A/S © 04/2018 All rights reserved. MG16P222...

  • Page 11: Interior View Of Enclosures E3H And E4H

    Fan power card RFI filter (optional) Space heater (optional) Mains fuses (optional) Brake terminals (optional) Mains terminals Motor terminals Ground terminals – – Illustration 3.2 Interior View of Enclosure E3h (Enclosure E4h is Similar) MG16P222 Danfoss A/S © 04/2018 All rights reserved.

  • Page 12: Control Shelf

    (on power card underneath control shelf ) Relay 1 and relay 2 (see Illustration 5.19) Power card (underneath the control shelf ) Control card (underneath LCP and control terminals) – – Illustration 3.3 View of Control Shelf Danfoss A/S © 04/2018 All rights reserved. MG16P222...

  • Page 13: Local Control Panel (Lcp)

    Motor current [A] A1.3 Parameter 0-22 Display Line 1.3 Small Power [Kw] Parameter 0-23 Display Line 2 Large Frequency [Hz] Parameter 0-24 Display Line 3 Large kWh counter Table 3.2 LCP Display Area MG16P222 Danfoss A/S © 04/2018 All rights reserved.
  • Page 14 ▲ ▼ ◄ ► Moves between items in the menu. Reset Resets the drive manually after a fault has been cleared. Table 3.4 LCP Navigation Keys Table 3.6 LCP Operation Keys and Reset Danfoss A/S © 04/2018 All rights reserved. MG16P222...

  • Page 15: Mechanical Installation

    Discharge time specifications regarding ambient conditions, see chapter 9.4 Ambient Conditions. Illustration 4.1 Product Nameplate for E4h Enclosure (Example) NOTICE Removing the nameplate from the drive can result in the loss of warranty. MG16P222 Danfoss A/S © 04/2018 All rights reserved.
  • Page 16 Keep the heat sink and fans free from dust buildup. For Sine-wave output filters when shielded motor more service and maintenance information, refer to cables are not used. chapter 8 Maintenance, Diagnostics, and Troubleshooting. Danfoss A/S © 04/2018 All rights reserved. MG16P222...

  • Page 17: Installation And Cooling Requirements

    • Consider derating for temperatures starting between 45 °C (113 °F) and 50 °C (122 °F) and elevation 1000 m (3300 ft) above sea level. See the design guide for detailed information. MG16P222 Danfoss A/S © 04/2018 All rights reserved.

  • Page 18: E1H/E2H Mechanical Installation

    The pedestal and gland plate must be installed for proper installation. The pedestal is 200 mm (7.9 in) and has an opening in the front to allow airflow necessary to cool the power components of the drive. Danfoss A/S © 04/2018 All rights reserved. MG16P222...
  • Page 19 Align the studs on the gland plate to the holes in the pedestal and secure with 10 M5 nuts (2). Torque each nut to 2.3 Nm (20 in-lb). MG16P222 Danfoss A/S © 04/2018 All rights reserved.

  • Page 20: E3H/E4H Mechanical Installation

    IP20/protected chasis unit. NOTICE REGENERATION/LOAD SHARE OPTION Due to the exposed terminals at the top of the enclosure, units with the regeneration/load share option have an IP00 protection rating. Danfoss A/S © 04/2018 All rights reserved. MG16P222...
  • Page 21 Illustration 4.7 Plastic Gland Plate until the fastener points (8) rest on the slotted drive brackets (6). Make sure the side panels of the terminal cover are on the outside track guide (5). MG16P222 Danfoss A/S © 04/2018 All rights reserved.
  • Page 22 Slotted drive bracket Bottom panel Plastic gland plate (installed) Terminal cover Fastener point Grommet access hole for control wiring Keyhole opening Track guide – – Illustration 4.8 Assembling the Gland Plate and Terminal Cover Danfoss A/S © 04/2018 All rights reserved. MG16P222...
  • Page 23 1.2 Nm (10 in-lb). 1 Label fastener, M4 2 Label 3 Load share/regeneration terminal 4 Terminal fastener, M10 5 Terminal plate with 2 openings Illustration 4.9 Load share/Regeneration Terminals MG16P222 Danfoss A/S © 04/2018 All rights reserved.

  • Page 24: Electrical Installation

    Wire type and ratings • metal conduit. All wiring must comply with local and national regulations regarding cross-section and ambient temperature requirements. • Power connection wire recommendation: Minimum 75 °C (167 °F) rated copper wire. Danfoss A/S © 04/2018 All rights reserved. MG16P222...
  • Page 25 For installations above 2000 m (6500 ft) altitude, contact Danfoss regarding PELV compliance. NOTICE PELV COMPLIANCE Prevent electric shock by using protective extra low voltage (PELV) electrical supply and complying with local and national PELV regulations. MG16P222 Danfoss A/S © 04/2018 All rights reserved.
  • Page 26 Mains supply Brake resistor Bare (unpainted) surface Metal box Star washers Connection to motor Brake cable (shielded) Motor Motor cable (shielded) EMC cable gland Illustration 5.1 Example of Proper EMC Installation Danfoss A/S © 04/2018 All rights reserved. MG16P222...

  • Page 27: Wiring Schematic

    37 (D IN) Illustration 5.2 Basic Wiring Schematic ® 1) Terminal 37 (optional) is used for Safe Torque Off. Refer to the VLT FC Series - Safe Torque Off Operating Guide for installation instructions. MG16P222 Danfoss A/S © 04/2018 All rights reserved.

  • Page 28: Connecting The Motor

    Connect the 3-phase motor wiring to terminals 96 (U), 97 (V), and 98 (W), see Illustration 5.3. Tighten the terminals in accordance with the information provided in chapter 9.10.1 Fastener Torque Ratings. Danfoss A/S © 04/2018 All rights reserved. MG16P222...
  • Page 29 FASTENER TORQUE M10 19Nm (14FT-LB), M12 35Nm (14FT-LB) U/T1 96 V/T2 97 W/T3 98 Illustration 5.3 AC motor terminals (E1h shown). For a detailed view of terminals, refer to chapter 5.7 Terminal Dimensions. MG16P222 Danfoss A/S © 04/2018 All rights reserved.

  • Page 30: Connecting The Ac Mains

    (grounded delta), ensure that parameter 14-50 RFI 1 is set to [0] Off to avoid damage to the DC link and to reduce ground capacity currents. NOTICE OUTPUT CONTACTOR Danfoss does not recommend using an output contactor on 525–690 V drives that are connected to an IT mains network. Danfoss A/S © 04/2018 All rights reserved. MG16P222...
  • Page 31 FASTENER TORQUE M10 19Nm (14FT-LB), M12 35Nm (26FT-LB) R/L1 91 S/L2 92 T/L3 93 Illustration 5.4 AC mains terminals (E1h shown). For a detailed view of terminals, refer to chapter 5.7 Terminal Dimensions. MG16P222 Danfoss A/S © 04/2018 All rights reserved.

  • Page 32: Connecting To Ground

    There is a risk of burst transient when the ground potential between the drive and the control system is different. Install equalizing cables between the system components. Recommended cable cross-section: 16 mm (5 AWG). Danfoss A/S © 04/2018 All rights reserved. MG16P222...
  • Page 33 FASTENER TORQUE M10 19Nm (14FT-LB), M12 35Nm (26FT-LB) R/L1 91 S/L2 92 T/L3 93 U/T1 96 V/T2 97 W/T3 98 Illustration 5.5 Ground terminals (E1h shown). For a detailed view of terminals, refer to chapter 5.7 Terminal Dimensions. MG16P222 Danfoss A/S © 04/2018 All rights reserved.

  • Page 34: Terminal Dimensions

    5.7.1 E1h Terminal Dimensions 721 (28.4) 613 (24.1) 515 (20.3) 485 (19.1) 200 (7.9) 0 (0.0) Mains terminals Motor terminals Brake or regeneration terminals Ground terminals, M10 nut Illustration 5.6 E1h Terminal Dimensions (Front View) Danfoss A/S © 04/2018 All rights reserved. MG16P222...
  • Page 35 Electrical Installation Operating Guide 649 (25.5) 649 (25.5) 0 (0.0) 0 (0.0) 14 (0.5) 44 (1.8) 0 (0.0) 36 (1.4) Illustration 5.7 E1h Terminal Dimensions (Side Views) MG16P222 Danfoss A/S © 04/2018 All rights reserved.
  • Page 36 5.7.2 E2h Terminal Dimensions 721 (28.4) 613 (24.1) 515 (20.3) 485 (19.1) 200 (7.9) 0 (0.0) Mains terminals Motor terminals Brake or regeneration terminals Ground terminals, M10 nut Illustration 5.8 E2h Terminal Dimensions (Front View) Danfoss A/S © 04/2018 All rights reserved. MG16P222...
  • Page 37 Electrical Installation Operating Guide 649 (25.5) 649 (25.5) 0 (0.0) 0 (0.0) 14 (0.5) 44 (1.8) 0 (0.0) 36 (1.4) Illustration 5.9 E2h Terminal Dimensions (Side Views) MG16P222 Danfoss A/S © 04/2018 All rights reserved.
  • Page 38 6X 148 (5.8) 90 (3.5) 50 (2.0) 33 (1.3) 0 (0.0) Mains terminals Motor terminals Brake or regeneration terminals Ground terminals, M8 and M10 nuts Illustration 5.10 E3h Terminal Dimensions (Front View) Danfoss A/S © 04/2018 All rights reserved. MG16P222...
  • Page 39 Electrical Installation Operating Guide (7.2) (7.2) 0 (0.0) 0 (0.0) 14 (0.5) 44 (1.8) 0 (0.0) 36 (1.4) Illustration 5.11 E3h Mains, Motor, and Ground Terminal Dimensions (Side Views) MG16P222 Danfoss A/S © 04/2018 All rights reserved.
  • Page 40 Electrical Installation VLT® Refrigeration Drive FC 103 2X 125 (4.9) 0 (0.0) 20 (0.8) 0 (0.0) 14 (0.5) 35(1.4) Illustration 5.12 E3h Load Share/Regeneration Terminal Dimensions Danfoss A/S © 04/2018 All rights reserved. MG16P222...
  • Page 41 6X 148 (5.8) 90 (3.5) 50 (2.0) 33 (1.3) 0 (0.0) Mains terminals Motor terminals Brake or regeneration terminals Ground terminals, M8 and M10 nuts Illustration 5.13 E4h Terminal Dimensions (Front View) MG16P222 Danfoss A/S © 04/2018 All rights reserved.
  • Page 42 Electrical Installation VLT® Refrigeration Drive FC 103 (7.2) (7.2) 0 (0.0) 0 (0.0) 14 (0.5) 44 (1.8) 0 (0.0) 36 (1.4) Illustration 5.14 E4h Mains, Motor, and Ground Terminal Dimensions (Side Views) Danfoss A/S © 04/2018 All rights reserved. MG16P222...
  • Page 43 Electrical Installation Operating Guide 2X 125 (4.9) 0 (0.0) 20 (0.8) 0 (0.0) 14 (0.5) 35(1.4) Illustration 5.15 E4h Load Share/Regeneration Terminal Dimensions MG16P222 Danfoss A/S © 04/2018 All rights reserved.

  • Page 44: Control Wiring

    12 13 18 19 27 29 32 33 20 37 Serial communication terminals Digital input/output terminals Analog input/output terminals Illustration 5.18 Terminal Numbers Located on the Connectors Illustration 5.16 Control Card Wiring Path Danfoss A/S © 04/2018 All rights reserved. MG16P222...
  • Page 45 Terminal 27 inverse output. Default Digital Input setting is input. Parameter 5-13 [14] JOG Terminal 29 Digital Input – – Common for digital inputs and 0 V potential for 24 V supply. MG16P222 Danfoss A/S © 04/2018 All rights reserved.
  • Page 46 For a solid wire, push the bare wire into the contact. See Illustration 5.20. • For a flexible wire, open the contact by inserting a small screwdriver into the slot between the terminal holes and Danfoss A/S © 04/2018 All rights reserved. MG16P222...
  • Page 47 5.8.7 Wiring Safe Torque Off (STO) network topology, and it contains the following features: • Either Danfoss FC or Modbus RTU communication The Safe Torque Off (STO) function is a component in a protocol, which are internal to the drive, can be safety control system.
  • Page 48 1 of the following configu- rations: Normally closed. Connect to terminals 104 and 106. Normally open. Connect to terminals 104 and 105. Secure the switch wires with the M3 screws. Torque to 0.5-0.6 Nm (5 in-lb). Danfoss A/S © 04/2018 All rights reserved. MG16P222...

  • Page 49: Pre-Start Check List

    For E3h and E4h enclosures, ensure that the unit is mounted on an unpainted, metal surface. • Vibration Check that the unit is mounted solidly, or that shock mounts are used, if necessary. • Check for an unusual amount of vibration. Table 5.5 Pre-start Check List MG16P222 Danfoss A/S © 04/2018 All rights reserved.
  • Page 50 If the drive is not properly secured with covers, personal injury can occur. • Before applying power, ensure all safety covers (door and panels) are in place and securely fastened. Refer to chapter 9.10.1 Fastener Torque Ratings. Danfoss A/S © 04/2018 All rights reserved. MG16P222...

  • Page 51: Commissioning

    REMOTE COASTING or alarm 60, External Interlock is shown, this status indicates that the unit is ready to operate but is missing an input signal on terminal 27. See chapter 5.8.5 Enabling Motor Operation (Terminal 27) for details. MG16P222 Danfoss A/S © 04/2018 All rights reserved.

  • Page 52: Lcp Menu

    Q4 Smart Setup guides the user through typical parameter with the option device. settings used to configure the motor and selected pump/fan application. The [Info] key can be used to Danfoss A/S © 04/2018 All rights reserved. MG16P222...

  • Page 53: Programming The Drive

    DC analog control signal on input terminal 53. The drive responds by providing 20–50 Hz output to the motor proportional to the input signal (0–10 V DC=20–50 Hz). Press [Quick Menu] and complete the following steps: MG16P222 Danfoss A/S © 04/2018 All rights reserved.
  • Page 54 Set the minimum external voltage reference on terminal 53 at 0 V and press [OK]. 14.7% 0.00A 1(1) Analog Reference Q3-21 6-10 Terminal 53 Low Voltage 0.00 V Illustration 6.8 Parameter 6-10 Terminal 53 Low Voltage Danfoss A/S © 04/2018 All rights reserved. MG16P222...
  • Page 55 Change the following parameters settings listed in Table 6.3 if necessary. The motor data is found 6-1* U - I on the motor nameplate. 0-10V Illustration 6.12 Wiring Example for External Device Providing 0–10 V Control Signal MG16P222 Danfoss A/S © 04/2018 All rights reserved.

  • Page 56: Testing Before System Start-Up

    Select either [2] Auto Energy Optim CT or [3] Auto any condition. Energy Optim VT and press [OK]. • Ensure that the motor, system, and any attached equipment are ready for start. Danfoss A/S © 04/2018 All rights reserved. MG16P222...

  • Page 57: System Start-Up

    Parameter settings can be uploaded into the LCP memory and stored as a back-up. • Multiple units can be programmed quickly by connecting the LCP to the unit and downloading the stored parameter settings. MG16P222 Danfoss A/S © 04/2018 All rights reserved.
  • Page 58 Parameter 14-22 Operation Mode does not reset settings such as the following: • Running hours. • Serial communication options. • Personal menu settings. • Fault log, alarm log, and other monitoring functions. Danfoss A/S © 04/2018 All rights reserved. MG16P222...

  • Page 59: Wiring Configuration Examples

    Assumptions are 0 V DC input 1500 RPM speed. = 0 Hz speed and 10 V DC input = 50 Hz speed. Table 7.3 Speed Reference (Using a Manual Potentiometer) Table 7.1 Analog Speed Reference (Voltage) MG16P222 Danfoss A/S © 04/2018 All rights reserved.

  • Page 60: Wiring For Start/Stop

    Freeze ref (27) Table 7.5 Start/Stop Command with Safe Torque Off Option Speed up (29) Speed down (32) Speed Illustration 7.1 Speed Up/Speed Down Start/Stop (18) Illustration 7.2 Start/Stop Command with Safe Torque Off Danfoss A/S © 04/2018 All rights reserved. MG16P222...
  • Page 61 Preset ref. 3 100% * = Default value Notes/comments: Table 7.6 Pulse Start/Stop Table 7.7 Start/Stop with Reversing and 4 Preset Speeds Speed Latched Start (18) Stop Inverse (27) Illustration 7.3 Latched Start/Stop Inverse MG16P222 Danfoss A/S © 04/2018 All rights reserved.

  • Page 62: Wiring For External Alarm Reset

    If only a warning is desired, set parameter 1-90 Motor Thermal +10 V Protection to [1] Thermistor A IN warning. A IN A OUT Table 7.8 External Alarm Reset U - I Table 7.9 Motor Thermistor Danfoss A/S © 04/2018 All rights reserved. MG16P222...

  • Page 63: Wiring For Regeneration

    Thermal Protection to 0%. If the D IN application uses motor brake power and regeneration is not +10 V enabled, the unit trips. A IN A IN A OUT Table 7.10 Regeneration MG16P222 Danfoss A/S © 04/2018 All rights reserved.

  • Page 64: Maintenance, Diagnostics, And Troubleshooting

    The drive can be ordered with an optional access panel in the back of the unit. This access panel provides access to the heat sink and allows the heat sink to be cleaned of any dust buildup. Danfoss A/S © 04/2018 All rights reserved. MG16P222...

  • Page 65: Status Messages

    The navigation keys on the LCP can be used to control the drive. Stop commands, reset, reversing, DC brake, and other signals applied to the control terminals override local control. Table 8.1 Operating Mode MG16P222 Danfoss A/S © 04/2018 All rights reserved.
  • Page 66 Stop and a stop command is active. The motor is stopped until a run permissive signal motor is held by a DC current set in is received via a digital input. parameter 2-00 DC Hold Current. Danfoss A/S © 04/2018 All rights reserved. MG16P222...
  • Page 67 Pressing [Reset] or remotely by control serial communication. terminals or via serial communication. Ramping The motor is accelerating/decelerating using the active ramp up/down. The reference, a limit value, or a standstill is not yet reached. MG16P222 Danfoss A/S © 04/2018 All rights reserved.

  • Page 68: Warning And Alarm Types

    Remove the wiring from terminal 50. If the warning number. warning clears, the problem is with the wiring. If • An alarm flashes along with the alarm number. the warning does not clear, replace the control card. Danfoss A/S © 04/2018 All rights reserved. MG16P222...
  • Page 69 If an external fan is in use, check that it is Check that the supply voltage matches the active selected in parameter 1-91 Motor External Fan. front-end drive voltage. • Perform input voltage test. MG16P222 Danfoss A/S © 04/2018 All rights reserved.
  • Page 70 If the acceleration during ramp-up is quick, the fault can also appear after kinetic back-up. If extended mechanical brake control is selected, a trip can be reset externally. Danfoss A/S © 04/2018 All rights reserved. MG16P222...
  • Page 71 This alarm also shows if there is warning appears. The drive is still operational, but without a communication error between the fan power card and the brake function. the control card. MG16P222 Danfoss A/S © 04/2018 All rights reserved.
  • Page 72 V. Incorrect airflow clearance above and ALARM 32, Motor phase W missing below the drive. Motor phase W between the drive and the motor is missing. Blocked airflow around the drive. Danfoss A/S © 04/2018 All rights reserved. MG16P222...
  • Page 73 ALARM 33, Inrush fault • Check for loose or missing wiring. Too many power-ups have occurred within a short time It may be necessary to contact the Danfoss supplier or period. service department. Note the code number for further Troubleshooting troubleshooting directions.
  • Page 74 • 24 V. torque off. • 5 V. 5376–65535 Internal fault. Contact the Danfoss supplier or • Danfoss Service Department. ±18 V. ® When powered with VLT 24 V DC Supply MCB 107, only Table 8.4 Internal Fault Codes...
  • Page 75 If the output frequency reaches the value set in ALARM 50, AMA calibration failed parameter 4-19 Max Output Frequency, the drive issues a Contact the Danfoss supplier or Danfoss Service warning. The warning ceases when the output drops Department. below the maximum limit. If the drive is unable to limit the frequency, it trips and issues an alarm.
  • Page 76 4-34 Tracking Error Function. The control card and power card are incompatible. To • check compatibility, contact the Danfoss supplier with the Investigate the mechanics around the load and type code from the unit nameplate and the part numbers motor.
  • Page 77 The trip and reset points are different based on the power ALARM 427, FPC supply size. This alarm is equivalent to alarm 29, Heat Sink Temp. Supply voltage fault (5 V, 24 V, or 48 V) on fan power card is detected. MG16P222 Danfoss A/S © 04/2018 All rights reserved.

  • Page 78: Troubleshooting

    Remote or bus reference? References. Check for correct wiring. Check • Preset reference active? scaling of terminals. Check reference • Terminal connection correct? signal. • Scaling of terminals correct? • Reference signal available? Danfoss A/S © 04/2018 All rights reserved. MG16P222...
  • Page 79 3-41 Ramp 1 Ramp-up Time. problems Check that motor data are entered correctly. Increase current limit in parameter 4-18 Current Limit. Increase torque limit in parameter 4-16 Torque Limit Motor Mode. MG16P222 Danfoss A/S © 04/2018 All rights reserved.
  • Page 80 8.5 List of Warnings and Alarms. parameter 3-42 Ramp 1 Ramp-down Time. problems Check that motor data are entered correctly. Enable overvoltage control in parameter 2-17 Over-voltage Control. Table 8.5 Troubleshooting Danfoss A/S © 04/2018 All rights reserved. MG16P222...

  • Page 81: Specifications

    Fan power card overtemperature trip [°C (°F)] 85 (185) 85 (185) 85 (185) Active in-rush card overtemperature trip [°C (°F)] 85 (185) 85 (185) 85 (185) Table 9.1 Technical Specifications, Mains Supply 3x380–480 V AC MG16P222 Danfoss A/S © 04/2018 All rights reserved.
  • Page 82 If the switching frequency is higher than the default setting, the power losses can increase. LCP and typical control card power consumptions are included. For power loss data according to EN 50598-2, refer to drives.danfoss.com/knowledge-center/energy- efficiency-directive/#/. Options and customer load can add up to 30 W to the losses, though usually a fully loaded control card and options for slots A and B each add only 4 W.
  • Page 83 85 (185) 85 (185) 85 (185) 85 (185) Active in-rush card overtemperature trip [°C (°F)] 85 (185) 85 (185) 85 (185) 85 (185) Table 9.3 Technical Specifications, Mains Supply 3x525–690 V AC MG16P222 Danfoss A/S © 04/2018 All rights reserved.
  • Page 84 If the switching frequency is higher than the default setting, the power losses can increase. LCP and typical control card power consumptions are included. For power loss data according to EN 50598-2, refer to drives.danfoss.com/knowledge-center/energy- efficiency-directive/#/. Options and customer load can add up to 30 W to the losses, though usually a fully loaded control card and options for slots A and B each add only 4 W.

  • Page 85: Mains Supply

    -10 °C (14 °F) Minimum ambient temperature at reduced performance -25 to +65/70 °C (13 to 149/158 °F) Temperature during storage/transport Maximum altitude above sea level without derating 1000 m (3281 ft) MG16P222 Danfoss A/S © 04/2018 All rights reserved.

  • Page 86: Cable Specifications

    -10 V to +10 V (scaleable) Input resistance, R Approximately 10 kΩ ±20 V Maximum voltage Current mode Switch A53/A54=(I) Current level 0/4 to 20 mA (scaleable) Approximately 200 Ω Input resistance, R Danfoss A/S © 04/2018 All rights reserved. MG16P222...
  • Page 87 Maximum capacitive load at frequency output 10 nF Minimum output frequency at frequency output 0 Hz Maximum output frequency at frequency output 32 kHz Accuracy of frequency output Maximum error: 0.1% of full scale MG16P222 Danfoss A/S © 04/2018 All rights reserved.
  • Page 88 Control characteristics ±0.003 Hz Resolution of output frequency at 0–1000 Hz ≤2 m/s System response time (terminals 18, 19, 27, 29, 32, 33) Speed control range (open loop) 1:100 of synchronous speed Danfoss A/S © 04/2018 All rights reserved. MG16P222...

  • Page 89: Fuses

    500–560 42000 Circuit breaker 100000 Class L fuse, 1200 A 525–690 450–630 42000 Circuit breaker 10000 Class L fuse, 800 A 525–690 710–800 42000 Circuit breaker 100000 Class L fuse, 1200 A MG16P222 Danfoss A/S © 04/2018 All rights reserved.

  • Page 90: Enclosure Dimensions

    VLT® Refrigeration Drive FC 103 9.8 Enclosure Dimensions 9.8.1 E1h Exterior Dimensions 22 (0.8) 13 (0.5) 2043 (80.4) 2002 (78.8) 1553 (61.1) 1393 (54.9) (35.9) 393 (15.5) 602 (23.7) Illustration 9.2 Front View of E1h Danfoss A/S © 04/2018 All rights reserved. MG16P222...
  • Page 91 Specifications Operating Guide 2X 101 (4.0) 2X 9 (0.7) 20 (0.8) 125 (4.9) 280 (11.0) 35 (1.4) 190 (7.5) (20.2) (22.3) Knockout panel Illustration 9.3 Side View of E1h MG16P222 Danfoss A/S © 04/2018 All rights reserved.
  • Page 92 168 (6.6) 154 (6.1) 1800 (70.9) 168 (6.6) 1209 (47.6) 601 (23.7) 4X 73 (2.8) 4X 457 (18.0) 69 (2.7) 464 (18.3) Heat sink access panel (optional) Illustration 9.4 Back View of E1h Danfoss A/S © 04/2018 All rights reserved. MG16P222...
  • Page 93 11 (0.4) (16.7) (7.3) 22 (0.8) 17 (0.7) (5.4) 412 (16.2) 560 (22.0) 293 (11.5) 173 (6.8) 560 (22.0) 22 (0.8) Gland plate Illustration 9.5 Door Clearance and Gland Plate Dimensions for E1h MG16P222 Danfoss A/S © 04/2018 All rights reserved.
  • Page 94 Specifications VLT® Refrigeration Drive FC 103 9.8.2 E2h Exterior Dimensions 13 (0.5) (3.8) 2043 (80.4) 2002 (78.8) 1553 (61.1) 1393 (54.9) (35.9) (15.5) (27.5) Illustration 9.6 Front View of E2h Danfoss A/S © 04/2018 All rights reserved. MG16P222...
  • Page 95 Specifications Operating Guide 2X 101 (4.0) 2X 9 (0.7) 20 (0.8) 125 (4.9) 280 (11.0) 35 (1.4) (20.2) 190 (7.5) (22.3) Knockout panel Illustration 9.7 Side View of E2h MG16P222 Danfoss A/S © 04/2018 All rights reserved.
  • Page 96 168 (6.6) 154 (6.1) 1800 (70.9) 168 (6.6) 1209 (47.6) 601 (23.7) 4X 121 (4.8) 4X 457 (18.0) 560 (22.0) 69 (2.7) Heat sink access panel (optional) Illustration 9.8 Back View of E2h Danfoss A/S © 04/2018 All rights reserved. MG16P222...
  • Page 97 11 (0.4) (16.7) (7.3) 22 (0.8) 17 (0.7) (5.4) 508 (20.0) 656 (25.8) 293 (11.5) 173 (6.8) 22 (0.8) 656 (25.8) Gland plate Illustration 9.9 Door Clearance and Gland Plate Dimensions for E2h MG16P222 Danfoss A/S © 04/2018 All rights reserved.
  • Page 98 VLT® Refrigeration Drive FC 103 9.8.3 E3h Exterior Dimensions 13 (0.5) 1537 (60.5) 1578 (62.1) 1348 (53.1) 13 (0.5) 15 (0.6) 10 (0.4) (1.2) 10 (0.4) (19.9) Illustration 9.10 Front View of E3h Danfoss A/S © 04/2018 All rights reserved. MG16P222...
  • Page 99 Specifications Operating Guide 20 (0.8) 2X 101 (4.0) 2X 19 (0.7) 2X 18 (0.7) 2X 21 (0.8) 482 (19.0) Illustration 9.11 Side View of E3h MG16P222 Danfoss A/S © 04/2018 All rights reserved.
  • Page 100 1335 (52.5) 744 (29.3) 168 (6.6) 136 (5.4) 39 (1.5) 215 (8.5) 430 (16.9) 4X 457 (18.0) 22 (0.9) 464 (18.3) Heat sink access panel (optional) Illustration 9.12 Back View of E3h Danfoss A/S © 04/2018 All rights reserved. MG16P222...
  • Page 101 (11.6) 19 (0.7) 2X 219 (8.6) 2X 220 (8.6) (6.3) RFI shield termination (standard with RFI option) Cable/EMC clamp Gland plate Illustration 9.13 RFI Shield Termination and Gland Plate Dimensions for E3h MG16P222 Danfoss A/S © 04/2018 All rights reserved.
  • Page 102 VLT® Refrigeration Drive FC 103 9.8.4 E4h Exterior Dimensions 13 (0.5) 1578 1537 (62.1) (60.5) 1348 (53.1) 13 (0.5) 15 (0.6) 10 (0.4) 10 (0.4) (1.2) (23.8) Illustration 9.14 Front View of E4h Danfoss A/S © 04/2018 All rights reserved. MG16P222...
  • Page 103 Specifications Operating Guide 20 (0.8) 2X 101 (4.0) 2X 19 (0.7) 2X 18 (0.7) 2X 21 (0.8) 482 (19.0) Illustration 9.15 Side View of E4h MG16P222 Danfoss A/S © 04/2018 All rights reserved.
  • Page 104 744 (29.3) 168 (6.6) 136 (5.4) 39 (1.5) 263 (10.4) 4X 74 (2.9) 4X 457 (18.0) 526 (20.7) 22 (0.9) 560 (22.0) Heat sink access panel (optional) Illustration 9.16 Back View of E4h Danfoss A/S © 04/2018 All rights reserved. MG16P222...
  • Page 105 (11.6) 19 (0.7) 2X 268 (10.6) 2X 220 (8.6) (6.3) RFI shield termination (standard with RFI option) Cable/EMC clamp Gland plate Illustration 9.17 RFI Shield Termination and Gland Plate Dimensions for E4h MG16P222 Danfoss A/S © 04/2018 All rights reserved.

  • Page 106: Enclosure Airflow

    225 mm (8.9 in) Illustration 9.18 Standard Airflow Configuration for E1h/E2h (Left) and E3h/E4h (Right) 225 mm (8.9 in) Illustration 9.19 Optional Airflow Configuration Through the Back Wall for E1h/E2h (Left) and E3h/E4h (Right) Danfoss A/S © 04/2018 All rights reserved. MG16P222...

  • Page 107: Fastener Torque Ratings

    M10/M12 19 (168)/37 (335) Relay terminals 0.5 (4) Door/panel cover 2.3 (20) Gland plate 2.3 (20) Heat sink access panel 3.9 (35) Serial communication cover 2.3 (20) Table 9.6 Fastener Torque Ratings MG16P222 Danfoss A/S © 04/2018 All rights reserved.

  • Page 108: Appendix

    Italicized text indicates: Light-emitting diode Cross reference Local operation pad Link Milliamp Miniature circuit breakers Footnote Motion control option Parameter name Motor control processor Parameter group name Motion control tool Parameter option Danfoss A/S © 04/2018 All rights reserved. MG16P222...
  • Page 109 3) This parameter is only visible when parameter 0-02 Motor Speed Unit is set to [0] RPM. 4) This parameter is only visible when parameter 0-02 Motor Speed Unit is set to [1] Hz. 10.3 Parameter Menu Structure MG16P222 Danfoss A/S © 04/2018 All rights reserved.
  • Page 110 Appendix VLT® Refrigeration Drive FC 103 Danfoss A/S © 04/2018 All rights reserved. MG16P222...
  • Page 111 Appendix Operating Guide MG16P222 Danfoss A/S © 04/2018 All rights reserved.
  • Page 112 Appendix VLT® Refrigeration Drive FC 103 Danfoss A/S © 04/2018 All rights reserved. MG16P222...
  • Page 113 Appendix Operating Guide MG16P222 Danfoss A/S © 04/2018 All rights reserved.
  • Page 114 Output specifications..............85 Burst transient..................30 Digital input/output Bus termination switch..............10, 45 Descriptions and default settings..........43 Terminal locations................10 Discharge time..................5 Disconnect................8, 46, 49, 87 Disposal instruction................4 Danfoss A/S © 04/2018 All rights reserved. MG16P222...
  • Page 115 Fault log....................12 High voltage warning................5 Fieldbus....................42 Humidity....................14 Filter......................14 HVAC fan functions................50 FPC........................ 8 see also Fan power card Indicator lights..................66 Initial set-up.................... 49 Input specifications................84 MG16P222 Danfoss A/S © 04/2018 All rights reserved.
  • Page 116 Cables....................28 Potentiometer..................43 Connecting..................28 Power card Shield...................... 6 Location....................10 Supply specifications..............83 Warning....................74 Terminal torque rating..............105 Power connection................22 Terminals................... 8, 9 Warning....................71 Power rating....................7 Danfoss A/S © 04/2018 All rights reserved. MG16P222...
  • Page 117 Cover torque rating..............105 Warning....................74 Descriptions and default settings..........43 Wiring configurations..............60 Location....................10 Tools......................13 Service...................... 62 Torque Set-up....................... 12 Characteristic..................83 Fastener rating................105 Limit....................68, 77 Transducer....................43 MG16P222 Danfoss A/S © 04/2018 All rights reserved.
  • Page 118 List of..................... 12, 66 Safety...................... 5 Types of....................66 Weight......................7 Width measurements................7 Wiring configurations External alarm reset................ 60 Regeneration..................61 Start/stop.................... 58 Thermistor..................60 Wiring control terminals..............44 Wiring schematic Drive...................... 25 Danfoss A/S © 04/2018 All rights reserved. MG16P222...
  • Page 119 Index Operating Guide MG16P222 Danfoss A/S © 04/2018 All rights reserved.
  • Page 120 Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed. All trademarks in this material are property of the respective companies.

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