1. Manuals
  2. Brands
  3. Danfoss Manuals
  4. Controller
  5. VLT AQUA Drive FC 202
  6. Operating manual

Danfoss VLT AQUA Drive FC 202 Operating Manual

355–800 kw enclosure size e
Hide thumbs Also See for VLT AQUA Drive FC 202:
Table of Contents

Advertisement

Quick Links

Download this manual See also: Programming Manual, Operating Manual
ENGINEERING TOMORROW
Operating Guide
VLT® AQUA Drive FC 202
355–800 kW, Enclosure Size E
vlt-drives.danfoss.com

Advertisement

Table of Contents
loading

Related Manuals for Danfoss VLT AQUA Drive FC 202

Summary of Contents for Danfoss VLT AQUA Drive FC 202

  • Page 1 ENGINEERING TOMORROW Operating Guide VLT® AQUA Drive FC 202 355–800 kW, Enclosure Size E vlt-drives.danfoss.com...

  • Page 3: Table Of Contents

    5.1 Safety Instructions 5.2 EMC-compliant Installation 5.3 Wiring Schematic 5.4 Connecting the Motor 5.5 Connecting the AC Mains 5.6 Connecting to Ground 5.7 Terminal Dimensions 5.8 Control Wiring 5.9 Pre-start Check List MG22A102 Danfoss A/S © 01/2017 All rights reserved.
  • Page 4 9.6 Control Input/Output and Control Data 9.7 Fuses 9.8 Enclosure Dimensions 9.9 Enclosure Airflow 9.10 Fastener Torque Ratings 10 Appendix 10.1 Abbreviations and Conventions 10.2 International/North American Default Parameter Settings 10.3 Parameter Menu Structure Index Danfoss A/S © 01/2017 All rights reserved. MG22A102...

  • Page 5: Introduction

    Always keep the operating guide with the drive. More approvals and certifications are available. Contact the local Danfoss office or partner. Drives of voltage T7 (525– ® 690 V) are UL certified for only 525–600 V.

  • Page 6: Safety

    LEAKAGE CURRENT HAZARD Leakage currents exceed 3.5 mA. Failure to ground the drive properly can result in death or serious injury. • Ensure the correct grounding of the equipment by a certified electrical installer. Danfoss A/S © 01/2017 All rights reserved. MG22A102...
  • Page 7 IP21/IP 54 (Type 1/Type 12). The mains shield is a Lexan cover installed inside the enclosure to protect against the accidental touch of the power terminals, according to BGV A2, VBG 4. MG22A102 Danfoss A/S © 01/2017 All rights reserved.

  • Page 8: Product Overview

    2191 (86.3) 2191 (86.3) 1759 (69.3) 1759 (69.3) Depth [mm (in)] 870 (34.3) 870 (34.3) 794 (31.3) 794 (31.3) Weight [kg (lb)] – – – – Table 3.1 Enclosure Power Ratings and Dimensions Danfoss A/S © 01/2017 All rights reserved. MG22A102...

  • Page 9: Interior View Of Enclosures E1H And E2H

    Mains fuses (required for UL compliance, but otherwise Brake/regeneration terminals (optional) optional) Mains terminals Motor terminals RFI shield termination Ground terminals Illustration 3.1 Interior View of Enclosure E1h (Enclosure E2h is Similar) MG22A102 Danfoss A/S © 01/2017 All rights reserved.

  • Page 10: Interior View Of Enclosures E3H And E4H

    Fan power card RFI filter (optional) Space heater (optional) Mains fuses (optional) Brake terminals (optional) Mains terminals Motor terminals Ground terminals – – Illustration 3.2 Interior View of Enclosure E3h (Enclosure E4h is Similar) Danfoss A/S © 01/2017 All rights reserved. MG22A102...

  • Page 11: Control Shelf

    (on power card underneath control shelf ) Relay 1 and relay 2 (see Illustration 5.19) Power card (underneath the control shelf ) Control card (underneath LCP and control terminals) – – Illustration 3.3 View of Control Shelf MG22A102 Danfoss A/S © 01/2017 All rights reserved.

  • Page 12: Local Control Panel (Lcp)

    Accesses parameter groups or enables an set-up instructions. Also provides option. detailed application steps. Refer ▲ ▼ ◄ ► Moves between items in the menu. to chapter 6.3.1.1 Quick Menu Mode. Table 3.4 LCP Navigation Keys Danfoss A/S © 01/2017 All rights reserved. MG22A102...
  • Page 13 Text appears in the serial communication. display area identifying the Reset Resets the drive manually after a fault has problem. been cleared. Table 3.5 LCP Indicator Lights Table 3.6 LCP Operation Keys and Reset MG22A102 Danfoss A/S © 01/2017 All rights reserved.

  • Page 14: Mechanical Installation

    Output voltage, frequency, and current (at low/high voltages) Discharge time Illustration 4.1 Product Nameplate for E2h Enclosure (Example) NOTICE Removing the nameplate from the drive can result in the loss or warranty. Danfoss A/S © 01/2017 All rights reserved. MG22A102...

  • Page 15: Operating Environment

    This layer reduces the cooling • Sine-wave output filters when shielded motor capacity of the components, and the components become cables are not used. warmer. The hotter environment decreases the life of the electronic components. MG22A102 Danfoss A/S © 01/2017 All rights reserved.

  • Page 16: Installation And Cooling Requirements

    The heat sink cooling air carries approximately 90% of the heat out of the back channel of the drive. Redirect the back-channel air from the panel or room by using: Danfoss A/S © 01/2017 All rights reserved. MG22A102...

  • Page 17: E1H/E2H Mechanical Installation

    Access the mounting holes by removing the front panel of the pedestal. Set the pedestal on the floor and secure using 6 bolts through the mounting holes. Refer to the circled areas in Illustration 4.3. MG22A102 Danfoss A/S © 01/2017 All rights reserved.
  • Page 18 Cable entry hole Slot in pedestal base Pedestal – – M5 nut Front cover/grill Gland plate – – Illustration 4.5 Pedestal to Enclosure Mounting Points Illustration 4.6 Installing the Gland Plate Danfoss A/S © 01/2017 All rights reserved. MG22A102...

  • Page 19: E3H/E4H Mechanical Installation

    Determine the size and position of the motor, mains, and ground cables. Note their position and measurements. MG22A102 Danfoss A/S © 01/2017 All rights reserved.
  • Page 20 Slotted drive bracket Bottom panel Plastic gland plate (installed) Terminal cover Fastener point Grommet access hole for control wiring Keyhole opening Track guide – – Illustration 4.8 Assembling the Gland Plate and Terminal Cover Danfoss A/S © 01/2017 All rights reserved. MG22A102...
  • Page 21 1 M10 fastener per terminal. Torque to 19 Nm (169 in-lb). Install the label on the front of the terminals as shown in Illustration 4.9. Secure with 2 M4 screws and torque to 1.2 Nm (10 in-lb). MG22A102 Danfoss A/S © 01/2017 All rights reserved.

  • Page 22: Electrical Installation

    If shielded cables or metal conduits are not used, the See chapter 9.5.1 Cable Specifications for recommended unit and the installation does not meet regulatory limits wire sizes and types. on radio frequency (RF) emission levels. Danfoss A/S © 01/2017 All rights reserved. MG22A102...
  • Page 23 For installations above 2000 m (6500 ft) altitude, contact Danfoss regarding PELV compliance. NOTICE PELV COMPLIANCE Prevent electric shock by using protective extra low voltage (PELV) electrical supply and complying with local and national PELV regulations. MG22A102 Danfoss A/S © 01/2017 All rights reserved.
  • Page 24 Mains supply Brake resistor Bare (unpainted) surface Metal box Star washers Connection to motor Brake cable (shielded) Motor Motor cable (shielded) EMC cable gland Illustration 5.1 Example of Proper EMC Installation Danfoss A/S © 01/2017 All rights reserved. MG22A102...

  • Page 25: Wiring Schematic

    37 (D IN) Illustration 5.2 Basic Wiring Schematic A=Analog, D=Digital 1) Terminal 37 (optional) is used for Safe Torque Off. For Safe Torque Off installation instructions, refer to the Safe Torque Off Operating Guide. MG22A102 Danfoss A/S © 01/2017 All rights reserved.

  • Page 26: Connecting The Motor

    Connect the 3-phase motor wiring to terminals 96 (U), 97 (V), and 98 (W), see Illustration 5.3. Tighten the terminals in accordance with the information provided in chapter 9.10.1 Fastener Torque Ratings. Danfoss A/S © 01/2017 All rights reserved. MG22A102...
  • Page 27 FASTENER TORQUE M10 19Nm (14FT-LB), M12 35Nm (14FT-LB) U/T1 96 V/T2 97 W/T3 98 Illustration 5.3 AC motor terminals (E1h shown). For a detailed view of terminals, refer to chapter 5.7 Terminal Dimensions. MG22A102 Danfoss A/S © 01/2017 All rights reserved.

  • Page 28: Connecting The Ac Mains

    (grounded delta), ensure that parameter 14-50 RFI Filter is set to [0] Off to avoid damage to the DC link and to reduce ground capacity currents. Tighten the terminals in accordance with the information provided in chapter 9.10.1 Fastener Torque Ratings. Danfoss A/S © 01/2017 All rights reserved. MG22A102...
  • Page 29 FASTENER TORQUE M10 19Nm (14FT-LB), M12 35Nm (26FT-LB) R/L1 91 S/L2 92 T/L3 93 Illustration 5.4 AC mains terminals (E1h shown). For a detailed view of terminals, refer to chapter 5.7 Terminal Dimensions. MG22A102 Danfoss A/S © 01/2017 All rights reserved.

  • Page 30: Connecting To Ground

    There is a risk of burst transient when the ground potential between the drive and the control system is different. Install equalizing cables between the system components. Recommended cable cross-section: 16 mm (5 AWG). Danfoss A/S © 01/2017 All rights reserved. MG22A102...
  • Page 31 FASTENER TORQUE M10 19Nm (14FT-LB), M12 35Nm (26FT-LB) W/T3 98 R/L1 91 S/L2 92 T/L3 93 U/T1 96 V/T2 97 Illustration 5.5 Ground terminals (E1h shown). For a detailed view of terminals, refer to chapter 5.7 Terminal Dimensions. MG22A102 Danfoss A/S © 01/2017 All rights reserved.

  • Page 32: Terminal Dimensions

    5.7.1 E1h Terminal Dimensions 721 (28.4) 613 (24.1) 515 (20.3) 485 (19.1) 200 (7.9) 0 (0.0) Mains terminals Motor terminals Brake or regeneration terminals Ground terminals, M10 nut Illustration 5.6 E1h Terminal Dimensions (Front View) Danfoss A/S © 01/2017 All rights reserved. MG22A102...
  • Page 33 Electrical Installation Operating Guide 649 (25.5) 649 (25.5) 0 (0.0) 0 (0.0) 14 (0.5) 44 (1.8) 0 (0.0) 36 (1.4) Illustration 5.7 E1h Terminal Dimensions (Side Views) MG22A102 Danfoss A/S © 01/2017 All rights reserved.
  • Page 34 5.7.2 Mains, Motor, and Ground for E2h 721 (28.4) 613 (24.1) 515 (20.3) 485 (19.1) 200 (7.9) 0 (0.0) Mains terminals Motor terminals Brake or regeneration terminals Ground terminals, M10 nut Illustration 5.8 E2h Terminal Dimensions (Front View) Danfoss A/S © 01/2017 All rights reserved. MG22A102...
  • Page 35 Electrical Installation Operating Guide 649 (25.5) 649 (25.5) 0 (0.0) 0 (0.0) 14 (0.5) 44 (1.8) 0 (0.0) 36 (1.4) Illustration 5.9 E2h Terminal Dimensions (Side Views) MG22A102 Danfoss A/S © 01/2017 All rights reserved.
  • Page 36 6X 148 (5.8) 90 (3.5) 50 (2.0) 33 (1.3) 0 (0.0) Mains terminals Motor terminals Brake or regeneration terminals Ground terminals, M8 and M10 nuts Illustration 5.10 E3h Terminal Dimensions (Front View) Danfoss A/S © 01/2017 All rights reserved. MG22A102...
  • Page 37 Electrical Installation Operating Guide (7.2) (7.2) 0 (0.0) 0 (0.0) 14 (0.5) 44 (1.8) 0 (0.0) 36 (1.4) Illustration 5.11 E3h Mains, Motor, and Ground Terminal Dimensions (Side Views) MG22A102 Danfoss A/S © 01/2017 All rights reserved.
  • Page 38 Electrical Installation VLT® AQUA Drive FC 202 2X 125 (4.9) 0 (0.0) 20 (0.8) 0 (0.0) 14 (0.5) 35(1.4) Illustration 5.12 E3h Load Share/Regeneration Terminal Dimensions Danfoss A/S © 01/2017 All rights reserved. MG22A102...
  • Page 39 6X 148 (5.8) 90 (3.5) 50 (2.0) 33 (1.3) 0 (0.0) Mains terminals Motor terminals Brake or regeneration terminals Ground terminals, M8 and M10 nuts Illustration 5.13 E4h Terminal Dimensions (Front View) MG22A102 Danfoss A/S © 01/2017 All rights reserved.
  • Page 40 Electrical Installation VLT® AQUA Drive FC 202 (7.2) (7.2) 0 (0.0) 0 (0.0) 14 (0.5) 44 (1.8) 0 (0.0) 36 (1.4) Illustration 5.14 E4h Mains, Motor, and Ground Terminal Dimensions (Side Views) Danfoss A/S © 01/2017 All rights reserved. MG22A102...
  • Page 41 Electrical Installation Operating Guide 2X 125 (4.9) 0 (0.0) 20 (0.8) 0 (0.0) 14 (0.5) 35(1.4) Illustration 5.15 E4h Load Share/Regeneration Terminal Dimensions MG22A102 Danfoss A/S © 01/2017 All rights reserved.

  • Page 42: Control Wiring

    Serial communication terminals Terminal Parameter Default Description setting – – Integrated RC-filter for cable shield. ONLY for connecting the shield Illustration 5.16 Control Card Wiring Path in the event of EMC problems. Danfoss A/S © 01/2017 All rights reserved. MG22A102...
  • Page 43 Relay 1 and relay 2. The location of the outputs potential for 24 V depends on the drive configuration. See supply. chapter 3.5 Control Shelf. • Terminals on built-in optional equipment. See the manual provided with the equipment option. MG22A102 Danfoss A/S © 01/2017 All rights reserved.
  • Page 44 Communication RS485 is a 2-wire bus interface compatible with multi-drop network topology, and it contains the following features: • Either Danfoss FC or Modbus RTU communication protocol, which are internal to the drive, can be used. • Illustration 5.20 Connecting Control Wires...
  • Page 45 Normally closed. Connect to terminals 104 and 106. Normally open. Connect to terminals 104 and 105. Secure the switch wires with the M3 screws. Torque to 0.5-0.6 Nm (5 in lb). MG22A102 Danfoss A/S © 01/2017 All rights reserved.
  • Page 46 Remove any optional equipment covering the switches. Set switches A53 and A54 to select the signal type (U = voltage, I = current). Illustration 5.22 Location of Terminal 53 and 54 Switches Danfoss A/S © 01/2017 All rights reserved. MG22A102...

  • Page 47: Pre-Start Check List

    If the drive is not properly secured with covers, personal injury can occur. • Before applying power, ensure all safety covers (door and panels) are in place and securely fastened. Refer to chapter 9.10.1 Fastener Torque Ratings. MG22A102 Danfoss A/S © 01/2017 All rights reserved.

  • Page 48: Commissioning

    REMOTE COASTING or alarm 60, External Interlock is shown, this status indicates that the unit is ready to operate but is missing an input signal on terminal 27. See chapter 5.8.4 Enabling Motor Operation (Terminal 27) for details. Danfoss A/S © 01/2017 All rights reserved. MG22A102...

  • Page 49: Lcp Menu

    All parameters can be changed in the main menu. Option configures the motor and selected pump/fan/conveyor cards added to the unit enable extra parameters associated application. with the option device. MG22A102 Danfoss A/S © 01/2017 All rights reserved.

  • Page 50: Programming The Drive

    Q3-4 Application Settings • Press [Back] twice to show the status view. • Press [Main Menu] once to go back to the main Illustration 6.4 Q3-2 Open Loop Settings menu. Danfoss A/S © 01/2017 All rights reserved. MG22A102...
  • Page 51 Analog Reference Q3-21 3-03 Maximum Reference 6 - 14 Terminal 53 Low Ref./Feedb. Value 50.000 Hz 000020.000 Illustration 6.7 Parameter 3-03 Maximum Reference Illustration 6.10 Parameter 6-14 Terminal 53 Low Ref./Feedb. Value MG22A102 Danfoss A/S © 01/2017 All rights reserved.
  • Page 52 Parameter 3-41 Ramp 1 Ramp Up Time 3.00 s Parameter 3-42 Ramp 1 Ramp Down Time 3.00 s Parameter 3-13 Reference Site Linked to Hand/ Auto Parameter 1-29 Automatic Motor Adaptation (AMA) Table 6.3 Quick Setup Settings Danfoss A/S © 01/2017 All rights reserved. MG22A102...

  • Page 53: Testing Before System Start-Up

    Select parameter 1-29 Automatic Motor Adaptation (AMA) and press [OK]. Select [1] Enable complete AMA and press [OK]. Press [Hand On] and then [OK]. The test runs automatically and indicates when it is complete. MG22A102 Danfoss A/S © 01/2017 All rights reserved.

  • Page 54: System Start-Up

    Initialization is carried out through American Default Parameter Settings. parameter 14-22 Operation Mode or manually. Establishing the correct programming for applications requires setting several parameter functions. Details for parameters are provided in the programming guide. Danfoss A/S © 01/2017 All rights reserved. MG22A102...
  • Page 55 Press and hold [Status], [Main Menu], and [OK] simultaneously while applying power to the unit (approximately 5 s or until an audible click sounds and the fan starts). Start-up takes slightly longer than normal. MG22A102 Danfoss A/S © 01/2017 All rights reserved.

  • Page 56: Wiring Configuration Examples

    = 0 RPM speed and 10 V DC input = 1500 RPM speed. A OUT Table 7.1 Analog Speed Reference (Voltage) U - I Table 7.3 Speed Reference (Using a Manual Potentiometer) Danfoss A/S © 01/2017 All rights reserved. MG22A102...

  • Page 57: Wiring For Start/Stop

    Table 7.4 Speed Up/Speed Down Speed Speed Reference Start (18) Start/Stop (18) Freeze ref (27) Illustration 7.2 Start/Stop Command with Safe Torque Off Speed up (29) Speed down (32) Illustration 7.1 Speed Up/Speed Down MG22A102 Danfoss A/S © 01/2017 All rights reserved.

  • Page 58: Wiring For External Alarm Reset

    Notes/comments: Stop Inverse (27) D IN D IN Illustration 7.3 Latched Start/Stop Inverse D IN D IN D IN +10 V A IN A IN A OUT Table 7.8 External Alarm Reset Danfoss A/S © 01/2017 All rights reserved. MG22A102...

  • Page 59: Wiring For A Motor Thermistor

    If only a warning is desired, set parameter 1-90 Motor Thermal +10 V Protection to [1] Thermistor A IN warning. A IN A OUT Table 7.10 Regeneration U - I Table 7.9 Motor Thermistor MG22A102 Danfoss A/S © 01/2017 All rights reserved.

  • Page 60: Maintenance, Diagnostics, And Troubleshooting

    Remove material or debris with a vacuum. Reinstall the panel and secure it to the back of the enclosure with the 8 fasteners. Tighten the fasteners according to chapter 9.10.1 Fastener Torque Ratings. Danfoss A/S © 01/2017 All rights reserved. MG22A102...

  • Page 61: Status Messages

    The navigation keys on the LCP can be used to control the drive. Stop commands, reset, reversing, DC brake, and other signals applied to the control terminals override local control. Table 8.1 Operating Mode MG22A102 Danfoss A/S © 01/2017 All rights reserved.
  • Page 62 • The jog function was selected as a reaction Running The drive is driving the motor. for a monitoring function (for example, No signal). The monitoring function is active. Danfoss A/S © 01/2017 All rights reserved. MG22A102...

  • Page 63: Warning And Alarm Types

    In auto/remote mode, the drive requires external Auto Remote Trip commands to execute functions. Illustration 8.3 Alarm Example In addition to the text and alarm code in the LCP, there are 3 status indicator lights. MG22A102 Danfoss A/S © 01/2017 All rights reserved.

  • Page 64: List Of Warnings And Alarms

    Analog I/O Option MCB 109 terminals 1, 3, and 5 for signals, terminals 2, 4, and 6 common. • Check that the drive programming and switch settings match the analog signal type. Danfoss A/S © 01/2017 All rights reserved. MG22A102...
  • Page 65 When using terminal 18, 19, 31, 32, or 33 (digital • Reset any potential individual offset in the 3 inputs), check that the thermistor is connected current transducers in the drive. Perform the correctly between the digital input terminal used MG22A102 Danfoss A/S © 01/2017 All rights reserved.
  • Page 66 If the report value is 11, there is a communi- • Verify that proper EMC installation was cation problem between the power card and the control performed. card. WARNING/ALARM 20, Temp. input error The temperature sensor is not connected. Danfoss A/S © 01/2017 All rights reserved. MG22A102...
  • Page 67 IGBT missing. modules. The temperature fault does not reset until the temperature drops below a defined heat sink temperature. The trip and reset points are different based on the drive power size. MG22A102 Danfoss A/S © 01/2017 All rights reserved.
  • Page 68 • • Check for loose or missing wiring. Disconnect power before proceeding. It may be necessary to contact the Danfoss supplier or service department. Note the code number for further Troubleshooting troubleshooting directions. •...
  • Page 69 • ±18 V. torque off. ® 5376–65535 Internal fault. Contact the Danfoss supplier or When powered with VLT 24 V DC Supply MCB 107, only Danfoss Service Department. the 24 V and 5 V supplies are monitored. When powered with 3-phase mains voltage, all 3 supplies are monitored.
  • Page 70 Allowed error time is found in parameter 4-32 Motor The control card and power card are incompatible. To Feedback Loss Timeout. During the commissioning process, check compatibility, contact the Danfoss supplier with the this function can be useful. type code from the unit nameplate and the part numbers WARNING 62, Output frequency at maximum limit of the cards.
  • Page 71 The drive has operated for more than 60 s (in a period of ALARM 83, Illegal option combination 600 s) below the allowed minimum frequency The mounted options are incompatible. (parameter 1-98 ATEX ETR interpol. points freq.). MG22A102 Danfoss A/S © 01/2017 All rights reserved.
  • Page 72 See parameter group 15-6* Option Ident for the number of configured fan power cards. Troubleshooting • Check fan power card wiring. • Replace fan power card. Danfoss A/S © 01/2017 All rights reserved. MG22A102...

  • Page 73: Troubleshooting

    Check if a reversing command is programmed Deactivate reversing signal. direction for the terminal in parameter group 5-1* Digital inputs. Wrong motor phase – See chapter 6.5.1 Warning - Motor Start. connection. MG22A102 Danfoss A/S © 01/2017 All rights reserved.
  • Page 74 8.5 List of Warnings and Alarms. parameter 3-42 Ramp 1 Ramp Down Time. problems Check that motor data are entered correctly. Enable overvoltage control in parameter 2-17 Over-voltage Control. Table 8.5 Troubleshooting Danfoss A/S © 01/2017 All rights reserved. MG22A102...

  • Page 75: Specifications

    Fan power card overtemperature trip [°C (°F)] 85 (185) 85 (185) 85 (185) Active in-rush card overtemperature trip 85 (185) 85 (185) 85 (185) [°C (°F)] Table 9.1 Technical Specifications, Mains Supply 3x380–480 V AC MG22A102 Danfoss A/S © 01/2017 All rights reserved.
  • Page 76 If the switching frequency is higher than the default setting, the power losses can increase. LCP and typical control card power consumptions are included. For power loss data according to EN 50598-2, refer to www.danfoss.com/vltenergyefficiency. Options and customer load can add up to 30 W to the losses, though usually a fully loaded control card and options for slots A and B each add only 4 W.
  • Page 77 85 (185) Fan power card overtemperature trip [°C (°F)] 85 (185) 85 (185) Active in-rush card overtemperature trip [°C (°F)] 85 (185) 85 (185) Table 9.3 Technical Specifications, Mains Supply 3x525–690 V AC MG22A102 Danfoss A/S © 01/2017 All rights reserved.
  • Page 78 85 (185) Fan power card overtemperature trip [°C (°F)] 85 (185) 85 (185) 85 (185) 85 (185) Active in-rush card overtemperature trip [°C (°F)] Table 9.4 Technical Specifications, Mains Supply 3x525–690 V AC Danfoss A/S © 01/2017 All rights reserved. MG22A102...
  • Page 79 If the switching frequency is higher than the default setting, the power losses can increase. LCP and typical control card power consumptions are included. For power loss data according to EN 50598-2, refer to www.danfoss.com/vltenergyefficiency. Options and customer load can add up to 30 W to the losses, though usually a fully loaded control card and options for slots A and B each add only 4 W.

  • Page 80: Mains Supply

    1000 m (3281 ft) Maximum altitude above sea level with derating 3000 m (9842 ft) 1) For more information on derating, refer to the product-specific design guide. EMC standards, Emission EN 61800-3 Danfoss A/S © 01/2017 All rights reserved. MG22A102...

  • Page 81: Cable Specifications

    10 bit (+ sign) Accuracy of analog inputs Maximum error 0.5% of full scale Bandwidth 100 Hz The analog inputs are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals. MG22A102 Danfoss A/S © 01/2017 All rights reserved.
  • Page 82 Resolution of frequency outputs 12 bit 1) Terminals 27 and 29 can also be programmed as inputs. The digital output is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals. Danfoss A/S © 01/2017 All rights reserved. MG22A102...
  • Page 83 System response time (terminals 18, 19, 27, 29, 32, 33) Speed control range (open loop) 1:100 of synchronous speed 30–4000 RPM: Maximum error of ±8 RPM Speed accuracy (open loop) All control characteristics are based on a 4-pole asynchronous motor. MG22A102 Danfoss A/S © 01/2017 All rights reserved.

  • Page 84: Fuses

    500–560 42000 Circuit breaker 100000 Class L fuse, 1200 A 525–690 450–630 42000 Circuit breaker 10000 Class L fuse, 800 A 525–690 710–800 42000 Circuit breaker 100000 Class L fuse, 1200 A Danfoss A/S © 01/2017 All rights reserved. MG22A102...

  • Page 85: Enclosure Dimensions

    Operating Guide 9.8 Enclosure Dimensions 9.8.1 E1h Exterior Dimensions 22 (0.8) 13 (0.5) 2043 (80.4) 2002 (78.8) 1553 (61.1) 1393 (54.9) (35.9) 393 (15.5) 602 (23.7) Illustration 9.2 Front View of E1h MG22A102 Danfoss A/S © 01/2017 All rights reserved.
  • Page 86 Specifications VLT® AQUA Drive FC 202 2X 101 (4.0) 2X 9 (0.7) 20 (0.8) 125 (4.9) 280 (11.0) 35 (1.4) 190 (7.5) (20.2) (22.3) Knockout panel Illustration 9.3 Side View of E1h Danfoss A/S © 01/2017 All rights reserved. MG22A102...
  • Page 87 168 (6.6) 154 (6.1) 1800 (70.9) 168 (6.6) 1209 (47.6) 601 (23.7) 4X 73 (2.8) 4X 457 (18.0) 69 (2.7) 464 (18.3) Heat sink access panel (optional) Illustration 9.4 Back View of E1h MG22A102 Danfoss A/S © 01/2017 All rights reserved.
  • Page 88 11 (0.4) (16.7) (7.3) 22 (0.8) 17 (0.7) (5.4) 412 (16.2) 560 (22.0) 293 (11.5) 173 (6.8) 560 (22.0) 22 (0.8) Gland plate Illustration 9.5 Door Clearance and Gland Plate Dimensions for E1h Danfoss A/S © 01/2017 All rights reserved. MG22A102...
  • Page 89 Specifications Operating Guide 9.8.2 E2h Exterior Dimensions 13 (0.5) (3.8) 2043 2002 (80.4) (78.8) 1553 (61.1) 1393 (54.9) (35.9) (15.5) (27.5) Illustration 9.6 Front View of E2h MG22A102 Danfoss A/S © 01/2017 All rights reserved.
  • Page 90 Specifications VLT® AQUA Drive FC 202 2X 101 (4.0) 2X 9 (0.7) 20 (0.8) 125 (4.9) 280 (11.0) 35 (1.4) (20.2) 190 (7.5) (22.3) Knockout panel Illustration 9.7 Side View of E2h Danfoss A/S © 01/2017 All rights reserved. MG22A102...
  • Page 91 168 (6.6) 154 (6.1) 1800 (70.9) 168 (6.6) 1209 (47.6) 601 (23.7) 4X 121 (4.8) 4X 457 (18.0) 69 (2.7) 560 (22.0) Heat sink access panel (optional) Illustration 9.8 Back View of E2h MG22A102 Danfoss A/S © 01/2017 All rights reserved.
  • Page 92 11 (0.4) (16.7) (7.3) 22 (0.8) 17 (0.7) (5.4) 508 (20.0) 656 (25.8) 293 (11.5) 173 (6.8) 22 (0.8) 656 (25.8) Gland plate Illustration 9.9 Door Clearance and Gland Plate Dimensions for E2h Danfoss A/S © 01/2017 All rights reserved. MG22A102...
  • Page 93 Specifications Operating Guide 9.8.3 E3h Exterior Dimensions 13 (0.5) 1578 1537 (62.1) (60.5) 1348 (53.1) 13 (0.5) 15 (0.6) 10 (0.4) (1.2) 10 (0.4) (19.9) Illustration 9.10 Front View of E3h MG22A102 Danfoss A/S © 01/2017 All rights reserved.
  • Page 94 Specifications VLT® AQUA Drive FC 202 20 (0.8) 2X 101 (4.0) 2X 19 (0.7) 2X 18 (0.7) 2X 21 (0.8) 482 (19.0) Illustration 9.11 Side View of E3h Danfoss A/S © 01/2017 All rights reserved. MG22A102...
  • Page 95 1335 (52.5) 744 (29.3) 168 (6.6) 136 (5.4) 39 (1.5) 215 (8.5) 430 (16.9) 4X 457 (18.0) 22 (0.9) 464 (18.3) Heat sink access panel (optional) Illustration 9.12 Back View of E3h MG22A102 Danfoss A/S © 01/2017 All rights reserved.
  • Page 96 (11.6) 19 (0.7) 2X 219 (8.6) 2X 220 (8.6) (6.3) RFI shield termination (standard with RFI option) Cable/EMC clamp Gland plate Illustration 9.13 RFI Shield Termination and Gland Plate Dimensions for E3h Danfoss A/S © 01/2017 All rights reserved. MG22A102...
  • Page 97 Specifications Operating Guide 9.8.4 E4h Exterior Dimensions 13 (0.5) 1578 1537 (62.1) (60.5) 1348 (53.1) 13 (0.5) 15 (0.6) 10 (0.4) (1.2) 10 (0.4) (23.8) Illustration 9.14 Front View of E4h MG22A102 Danfoss A/S © 01/2017 All rights reserved.
  • Page 98 Specifications VLT® AQUA Drive FC 202 20 (0.8) 2X 101 (4.0) 2X 19 (0.7) 2X 18 (0.7) 2X 21 (0.8) 482 (19.0) Illustration 9.15 Side View of E4h Danfoss A/S © 01/2017 All rights reserved. MG22A102...
  • Page 99 744 (29.3) 168 (6.6) 136 (5.4) 39 (1.5) 263 (10.4) 4X 74 (2.9) 4X 457 (18.0) 526 (20.7) 22 (0.9) 560 (22.0) Heat sink access panel (optional) Illustration 9.16 Back View of E4h MG22A102 Danfoss A/S © 01/2017 All rights reserved.
  • Page 100 (11.6) 19 (0.7) 2X 268 (10.6) 2X 220 (8.6) (6.3) RFI shield termination (standard with RFI option) Cable/EMC clamp Gland plate Illustration 9.17 RFI Shield Termination and Gland Plate Dimensions for E4h Danfoss A/S © 01/2017 All rights reserved. MG22A102...

  • Page 101: Enclosure Airflow

    225 mm (8.9 in) 225 mm (8.9 in) Illustration 9.18 Airflow for E1h/E2h (Left) and E3h/E4h (Right) 225 mm (8.9 in) Illustration 9.19 Airflow Using Back-wall Cooling Kits on E1h/E2h (Left) and E3h/E4h (Right) MG22A102 Danfoss A/S © 01/2017 All rights reserved.

  • Page 102: Fastener Torque Ratings

    M10/M12 19 (168)/37 (335) Relay terminals 0.5 (4) Door/panel cover 2.3 (20) Gland plate 2.3 (20) Heat sink access panel 3.9 (35) Serial communication cover 2.3 (20) Table 9.7 Fastener Torque Ratings Danfoss A/S © 01/2017 All rights reserved. MG22A102...

  • Page 103: Appendix

    Footnote Miniature circuit breakers Motion control option Parameter name Motor control processor Parameter group name Motion control tool Parameter option MDCIC Multi-drive control interface card • All dimensions are in mm (inch). MG22A102 Danfoss A/S © 01/2017 All rights reserved.

  • Page 104: International/North American Default Parameter Settings

    3) This parameter is only visible when parameter 0-02 Motor Speed Unit is set to [0] RPM. 4) This parameter is only visible when parameter 0-02 Motor Speed Unit is set to [1] Hz. 10.3 Parameter Menu Structure Danfoss A/S © 01/2017 All rights reserved. MG22A102...
  • Page 105 Appendix Operating Guide MG22A102 Danfoss A/S © 01/2017 All rights reserved.
  • Page 106 Appendix VLT® AQUA Drive FC 202 Danfoss A/S © 01/2017 All rights reserved. MG22A102...
  • Page 107 Appendix Operating Guide MG22A102 Danfoss A/S © 01/2017 All rights reserved.
  • Page 108 Appendix VLT® AQUA Drive FC 202 Danfoss A/S © 01/2017 All rights reserved. MG22A102...
  • Page 109 Appendix Operating Guide MG22A102 Danfoss A/S © 01/2017 All rights reserved.

  • Page 110: Index

    Status....................59 Mains....................26 Duct cooling................... 14 Maximum number and size per phase........73 Motor....................24 Routing..................40, 45 Shielded....................20 Electrical specifications 380–480 V..........73 Specifications..................79 Electrical specifications 525–690 V..........75 Danfoss A/S © 01/2017 All rights reserved. MG22A102...
  • Page 111 Torque rating................... 100 Glossary....................101 Ground Knockout panel..................84 Check list..................... 45 Connecting..................28 Floating delta..................26 Grounded delta................26 Isolated main..................26 Label......................12 Terminal torque rating..............100 Terminals................... 7, 8 Warning....................67 MG22A102 Danfoss A/S © 01/2017 All rights reserved.
  • Page 112 Regional settings.................. 52 Mounting configurations..............14 Relays Location..................9, 41 Output specifications..............81 Nameplate....................12 Reset.................... 11, 61, 68 Navigation keys................10, 48 RFI..................7, 8, 26, 94, 98 RS485..................23, 41, 42 Danfoss A/S © 01/2017 All rights reserved. MG22A102...
  • Page 113 E2h dimensions (front and side views)........32 E3h dimensions (front and side views)........34 E4h dimensions (front and side views)........37 Relays....................41 Serial communication..............41 Terminal 37.................. 41, 42 Thermal protection................3 MG22A102 Danfoss A/S © 01/2017 All rights reserved.
  • Page 114 Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed. All trademarks in this material are property of the respective companies.

This manual is also suitable for:

Vlt refrigeration drive fc 103

Table of Contents