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Danfoss VLT FC 103 Operating

110-800 kw, d9h-d10h and e5h-e6h enclosed drives
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Operating Guide
VLT® Refrigeration Drive FC 103
110-800 kW, D9h-D10h and E5h-E6h Enclosed Drives
drives.danfoss.com

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Summary of Contents for Danfoss VLT FC 103

  • Page 1 Operating Guide VLT® Refrigeration Drive FC 103 110-800 kW, D9h-D10h and E5h-E6h Enclosed Drives drives.danfoss.com...

  • Page 3: Table Of Contents

    3.6.3 Local Control Panel (LCP) 3.6.4 LCP Menu Mechanical Installation Items Supplied Split Shipment Tools Needed Storing the Drive Operating Environment 4.5.1 Overview 4.5.2 Gases 4.5.3 Dust 4.5.4 Potentially Explosive Atmospheres Installation Requirements Danfoss A/S © 2020.09 AQ357954340588en-000201/130R0881 | 3...
  • Page 4 5.8.5 Connecting the dU/dt Filter to the Motor 5.8.6 Connecting to Ground Installing Upstream Fuses 5.9.1 Upstream Fuse Considerations 5.9.2 Recommended Fuse Ratings for IEC Installation 5.9.3 Recommended Fuse Ratings for UL Installation 4 | Danfoss A/S © 2020.09 AQ357954340588en-000201/130R0881...
  • Page 5 Wiring Configuration for Automatic Motor Adaptation (AMA) 8.1.2 Wiring Configuration for Automatic Motor Adaptation (AMA) without T27 8.1.3 Wiring Configuration: Speed 8.1.4 Wiring Configuration: Feedback 8.1.5 Wiring Configuration: Run/Stop 8.1.6 Wiring Configuration: Start/Stop 8.1.7 Wiring Configuration: External Alarm Reset Danfoss A/S © 2020.09 AQ357954340588en-000201/130R0881 | 5...
  • Page 6 STO Terminal XD2.19 (Terminal XD2.19 is Fixed PNP Logic) 10.6.3 Control Card, 24 V DC Output 10.6.4 Control Card, 10 V DC Output 10.6.5 Digital Outputs 10.6.6 Digital Inputs 10.6.7 Pulse/Encoder Inputs 10.6.8 Control Characteristics 10.6.9 Relay Outputs 10.6.10 Analog Output 6 | Danfoss A/S © 2020.09 AQ357954340588en-000201/130R0881...
  • Page 7 Input Power Option Losses 11.6.1 Contactor Losses 11.6.2 Fusible Disconnect Losses 11.6.3 Non-fusible Disconnect Losses 11.6.4 Molded-case Circuit Breaker (MCCB) Losses 11.6.5 Passive Harmonic Filter Losses 11.6.6 dU/dt Filter Losses 11.6.7 Sine-wave Filter Losses Danfoss A/S © 2020.09 AQ357954340588en-000201/130R0881 | 7...

  • Page 8: Introduction

    1.4 Approvals and Certifications The following list is a selection of possible type approvals and certifications for Danfoss drives: The specific approvals and certification for the enclosed drive or drive module are on the nameplate of the drive. For more informa- tion, contact the local Danfoss office or partner.

  • Page 9: Disposal

    Due to export control regulations, the output frequency of the enclosed drive (with no output filters) is limited to 590 Hz. For demands exceeding 590 Hz, contact Danfoss. For enclosed drives with output filters, the maximum output frequency is limited to 60 Hz without derating and to 100/120 Hz with derating.

  • Page 10: Safety

    This document gives important information on how to prevent injury and damage to the equipment or the system. Ignoring them can lead to death, serious injury, or severe damage to the equipment. Make sure to fully understand the dangers and safety measures incurred in the application. 10 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...
  • Page 11 LEAKAGE CURRENT HAZARD Leakage currents exceed 3.5 mA. Failure to ground the drive properly can result in death or serious injury. Ensure the correct grounding of the equipment by a certified electrical installer. Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 11...
  • Page 12 An internal failure in the drive can result in serious injury when the drive is not properly closed. Ensure that all safety covers are in place and securely fastened before applying power. 12 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...

  • Page 13: Product Overview

    These optional cabinets are shown with dotted lines, while the drive cabinet is shaded. Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 13...
  • Page 14 If more than 1 input power option is ordered, the D10h enclosed drive requires an input power options cabinet. Otherwise the single input power option is placed below the control compartment in the drive cabinet. 14 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...
  • Page 15 Illustration 3: Possible Configurations for an E5h or E6h Enclosed Drive Input filter cabinet (passive harmonic filter or line re- Sine-wave filter cabinet actor) Control compartment Input power options cabinet dU/dt filter cabinet Drive cabinet Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 15...

  • Page 16: Location Of Options Within An Enclosed Drive

    Illustration 4: Visual Representation of a D9h Enclosure and the Locations of Available Options Passive harmonic filter (PHF) Mains contactor dU/dt filter Line reactor Common-mode filter Non-fusible disconnect Sine-wave filter Fusible disconnect Drive module (varies in power rating) Molded-case circuit breaker (MCCB) 16 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...
  • Page 17 Illustration 5: Visual Representation of a D10h Enclosure and the Locations of Available Options Passive harmonic filter (PHF) Mains contactor Line reactor dU/dt filter Non-fusible disconnect Common-mode filter Fusible disconnect Sine-wave filter Molded-case circuit breaker (MCCB) Drive module (varies in power rating) Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 17...

  • Page 18: Drive Identification

    Determine the type of enclosure by obtaining the following information from the type code: Product group and drive series (characters 1–6). Voltage rating (character 8). Model/power rating (characters 10–12). 18 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...

  • Page 19: Enclosure Size Identification

    Table 3: Model by Drive Voltage Model Enclosure size (380–480 V) Enclosure size (525–690 V) N110 N132 N160 N200 D10h D10h N250 D10h D10h N315 D10h D10h N355 – N400 D10h N450 N500 N560 Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 19...

  • Page 20: Type Code Identification

    380–500 V 525–690 V (525–600 V for UL) Table 8: Norms and Standards Codes Character position Code Description Table 9: Power Rating Codes Character position Code Description 10–12 (N90K) 90 kW/125 hp 20 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...
  • Page 21 400 mm high pedestal Marine pedestal Table 12: Drive Module Braking and Safety Codes Character position Code Description No brake IGBT Brake IGBT Safe Torque Off Brake IGBT + Safe Torque Off Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 21...
  • Page 22 Common-mode + dU/dt filters Common-mode + sine-wave filters Table 15: Reserved Code Character position Code Description None Table 16: Cable Infeed Codes Character position Code Description Bottom Mains top, motor bottom 22 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...
  • Page 23 AC socket + cabinet light + cabinet heater AC socket + cabinet light + motor heater control AC socket + cabinet light + insulation monitor AC socket + cabinet light + extended I/O terminals + cabinet heater Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 23...
  • Page 24 Motor heater control + insulation monitor Table 20: LCP Mounting Codes Character position Code Description LCP in the door No LCP in the door Table 21: Protection Rating Codes Character position Code Description 26–27 IP21 IP54 24 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...
  • Page 25 VLT® PROFIBUS Converter VLT 5000 MCA 114 VLT® POWERLINK MCA 123 VLT® DeviceNet Converter MCA 194 Table 24: B Option Codes Character position Code Description No B option VLT® Analog I/O MCB 109 Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 25...
  • Page 26 VLT® Positioning Controller MCO 351 VLT® Center Winder MCO 352 VLT® SALT Controller MCO 360 Table 28: D Option Codes Character position Code Description No D option VLT® 24 V DC Supply MCB 107 26 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...

  • Page 27: Power Ratings, Weight, And Dimensions

    530 (1168) 530 (1168)/955 (1168) (2105) Input power options cabinet D10h Height [mm (in)] – 2100 (82.7) 2100 (82.7) 2100 (82.7) Width [mm (in)] – 600 (23.6) 600 (23.6) 600 (23.6) Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 27...

  • Page 28: Control Compartment And Local Control Panel

    Optional components: Auxiliary supply terminals. Auxiliary voltage transformer connections. +24 V DC external supply. AC customer socket. Extended I/O terminals. Cabinet heater connections. Motor heater control connections. Thermal trip indicator relays. 28 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...

  • Page 29: Control Compartment Door

    Illustration 8: Exterior Door of Control Compartment (Shown with All Options) Local control panel (LCP) USB slot Emergency push-button 0–1 Start switch Fault indicator light Reset button Run indicator light Nameplate Insulation fault indicator light Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 29...

  • Page 30: Local Control Panel (Lcp)

    Parameter 0-24 Display Line 3 Large B. Menu keys Menu keys are used to access the menu for setting up parameters, toggling through status display modes during normal operation, and viewing fault log data. 30 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...
  • Page 31 Resets the drive manually after a fault has been cleared. Auto On Puts the system in remote operational mode so it can respond to an external start command by control terminals or serial communication. Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 31...

  • Page 32: Lcp Menu

    Power [kW] Parameter 0-22 Display Line 1.3 Small Frequency Parameter 0-23 Display Line 2 Large kWh Counter Parameter 0-24 Display Line 3 Large Main Menu The Main Menu mode is used to: 32 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...
  • Page 33 List the parameter groups available to the drive and drive options. • Change parameter values. 0.0% 0.00 A 1(1) Main Menu O-** Operation / Display 1-** Load and Motor 2-** Brakes 3-** Reference / Ramps Illustration 11: Main Menu View Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 33...

  • Page 34: Mechanical Installation

    All necessary fasteners needed for reassembly are provided in the delivery. To reassemble a split shipment, refer to 4.10 Combining Multiple Cabinets from a Split Shipment 5.6.1 Connecting Wiring Harness- 34 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...

  • Page 35: Tools Needed

    For conformal coating class specifications and ratings, see the Ambient Conditions section. 4.5.3 Dust When installing the unit in a dusty environment, keep the following free from dust buildup: Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 35...

  • Page 36: Potentially Explosive Atmospheres

    Ensure that there is enough space around the unit for proper cooling. Refer to 10.10 Enclosure Airflow. • Ensure enough access to open the door. • Ensure cable entry from the bottom. 36 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...

  • Page 37: Cooling Requirements

    – – Input options – – 510 (310) Drive 994 (585) 595 (350) 335 (200) dU/dt 665 (392) – – Sine-wave 2x900 (530) – – Top entry/top exit – – – Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 37...

  • Page 38: Lifting The Drive

    Test lift the drive approximately 610 mm (24 in) to verify the proper center of gravity lift point. Reposition the lifting point if the unit is not level. Never walk under suspended loads. 38 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...

  • Page 39: Combining Multiple Cabinets From A Split Shipment

    Secure the front side of the cabinets to one another using the front brackets. See Illustration Secure the lifting eyelets to the top of the cabinets. See Illustration Join the grounding bars using the connector piece (see the shaded piece in Illustration 16). Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 39...
  • Page 40 VLT® Refrigeration Drive FC 103 Operating Guide Mechanical Installation Example Illustration 14: Bracket Mounting Points for Cabinets Front brackets Back brackets Illustration 15: Connecting the Lifting Eyelet Between Cabinets 40 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...

  • Page 41: Installing The Enclosed Drive

    Move the enclosure near the wall, lining up the enclosure ducts with the openings in the wall. Make sure to provide an airtight seal for between the duct and wall opening. Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 41...

  • Page 42: Securing The Cabinet(S) To The Floor

    Use the 2 mounting points at the front base of the pedestal and the 2 mounting points at the upper back of the cabinet. • Use the 2 mounting points in the mounting bracket and the 2 mounting points at the front base of the pedestal. 42 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...
  • Page 43 The 2 mounting points at the upper back of the cab- inet The 2 mounting points at the front base of the ped- estal The 2 mounting points in the mounting bracket Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 43...

  • Page 44: Electrical Installation

    Enable the ETR function by setting parameter 1-90 Motor Thermal Protection to [ETR trip] or [ETR warning]. 5.2 EMC-compliant Installation To obtain an EMC-compliant installation, be sure to follow all electrical installation instructions. Also, remember to practice the following: 44 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...
  • Page 45 There is a risk for overvoltage. Isolation between components and critical parts could be insufficient and may not comply with PELV requirements. Use external protective devices or galvanic isolation. For installations above 2000 m (6500 ft) altitude, contact Danfoss re- garding protective extra low voltage (PELV) compliance.
  • Page 46 VLT® Refrigeration Drive FC 103 Operating Guide Electrical Installation - L C - IEC 60309 Illustration 19: Example of Proper EMC Installation 46 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...
  • Page 47 Use shielded cables for motor and control wiring, and separate cables for input power, motor wiring, and control wiring. Failure to isolate power, motor, and control cables can result in unintended behavior or reduced performance. Minimum 200 mm (7.9 in) clearance is required between power, motor, and control cables. Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 47...

  • Page 48: Wiring Overview For D9H And D10H Enclosed Drives

    Illustration 20: Basic Wiring Overview for Enclosures D9h and D10h Terminal 37 (optional) is used for Safe Torque Off. Refer to the VLT FC Series - Safe Torque Off Operating Guide for ® installation instructions. 48 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...

  • Page 49: Wiring Overview For E5H And E6H Enclosed Drives

    Illustration 21: Basic Wiring Overview for Enclosures E5h and E6h Terminal 37 (optional) is used for Safe Torque Off. Refer to the VLT FC Series - Safe Torque Off Operating Guide for ® installation instructions. Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 49...

  • Page 50: Control Terminal Wiring Diagram Cross-Reference

    Illustration 22: Serial Communication, Digital Input/Output, Analog Input/Output, and Relay Terminals Cross-reference User-accessible terminals (control compartment) Digital input/output terminals (drive module) Relay terminals (drive module) Serial communication terminals (drive module) Analog input/output terminals (drive module) 50 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...

  • Page 51: Split Shipment Wiring Harnesses

    (R/S/T) to the corresponding terminals in the input power options cabinet. Then connect the unattached line reactor cable ends (L1R/L2S/L3T) to the R/S/T terminals in the drive cabinet. Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 51...

  • Page 52: D10H Wiring Harness

    Illustration 23: Split Shipment Electrical Connections (Input Filter Cabinet + Input Power Options Cabinet + D10h Drive Cabinet) DC-link harness to fan supply in output filter cabinet Additional terminal connections Cabinet heater supply harness to output filter cabi- Thermal protection wiring harness to output filter cabinet 52 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...
  • Page 53 Cabinet heater supply harness to drive cabinet Thermal protection wiring harness to drive cabinet Motor cables (U/V/W) to motor terminals (U/V/W) in drive cabinet DC-link harness to fan supply in drive cabinet Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 53...
  • Page 54 VLT® Refrigeration Drive FC 103 Operating Guide Electrical Installation Illustration 25: Split Shipment Electrical Connections (Top Exit Cabinet) Motor cables (U/V/W) to motor terminals (U/V/W) in drive cabinet 54 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...
  • Page 55 Cabinet heater supply harness to drive cabinet Thermal protection wiring harness to drive cabinet Motor cables (U/V/W) to motor terminals (U/V/W) in drive cabinet DC-link harness to fan supply in drive cabinet Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 55...

  • Page 56: E5H Wiring Harness

    Cabinet heater supply harness to input power op- tions cabinet (only with PHF option) tions cabinet Input terminal cables (R/S/T) to mains terminals Additional terminal connections (R/S/T) in the input power options cabinet 56 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...
  • Page 57 Cabinet heater supply harness to drive cabinet Thermal protection wiring harness to drive cabinet Motor cables (U/V/W) to motor terminals (U/V/W) in drive cabinet DC-link harness to fan supply in drive cabinet Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 57...
  • Page 58 VLT® Refrigeration Drive FC 103 Operating Guide Electrical Installation Illustration 29: Split Shipment Electrical Connections (Top Exit Cabinet) Motor cables (U/V/W) to motor terminals (U/V/W) in drive cabinet 58 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...
  • Page 59 Cabinet heater supply harness to drive cabinet Thermal protection wiring harness to drive cabinet Motor cables (U/V/W) to motor terminals (U/V/W) in drive cabinet DC-link harness to fan supply in drive cabinet Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 59...
  • Page 60 Additional terminal connections output filter cabinet Thermal protection wiring harness to output filter DC-link harness to fan supply in output filter cabinet cabinet Cabinet heater supply harness to output filter cabi- 60 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...
  • Page 61 PHF contactor 1 supply harness to input filter cabi- net (only with PHF option) Available terminal connections Mains cables (R/S/T) to input terminals (R/S/T) in the input filter cabinet Thermal protection wiring harness to output filter cabinet Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 61...

  • Page 62: E6H Wiring Harness

    Cabinet heater supply harness to input power op- tions cabinet (only with PHF option) tions cabinet Input terminal cables (R/S/T) to mains terminals Additional terminal connections (R/S/T) in the input power options cabinet 62 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...
  • Page 63 Cabinet heater supply harness to drive cabinet Thermal protection wiring harness to drive cabinet Motor cables (U/V/W) to motor terminals (U/V/W) in drive cabinet DC-link harness to fan supply in drive cabinet Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 63...
  • Page 64 VLT® Refrigeration Drive FC 103 Operating Guide Electrical Installation Illustration 35: Split Shipment Electrical Connections (Top Exit Cabinet) Motor cables (U/V/W) to motor terminals (U/V/W) in drive cabinet 64 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...
  • Page 65 Cabinet heater supply harness to drive cabinet Thermal protection wiring harness to drive cabinet Motor cables (U/V/W) to motor terminals (U/V/W) in drive cabinet DC-link harness to fan power supply in drive cabinet Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 65...
  • Page 66 Mains cables (R/S/T) to input terminals (R/S/T) in the input filter cabinet Cabinet heater supply harness to input filter cabinet Mains cables (L1R/L2S/L3T) to output terminals (L1R/L2S/L3T) in the input filter cabinet 66 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...
  • Page 67 PHF contactor 2 supply harness to PHF cabinet (only Thermal protection wiring harness to output filter with PHF option) cabinet Mains cables R, S, T to input terminals (R/S/T) in the input filter cabinet Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 67...

  • Page 68: Control Compartment Wiring

    Only qualified personnel must install, start up, and maintain the drive. Disconnect the external voltage supply. 68 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...

  • Page 69: Control Compartment Interior View

    VLT® Refrigeration Drive FC 103 Operating Guide Electrical Installation 5.7.2 Control Compartment Interior View Illustration 40: Layout of Control Compartment Interior with All Options Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 69...

  • Page 70: Control Terminals

    Maximum output current 200 mA for all 24 V loads. Parameter 5-10 Terminal 18 Digital [8] Start Digital inputs. Input Parameter 5-11 Terminal 19 Digital [10] Reversing Input Parameter 5-14 Terminal 32 Digital [0] No operation Input 70 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...

  • Page 71: Relay Terminals

    If the option card is ordered along with the drive using the type code, the factory installs the option card and its wiring. If the option is ordered separately, the customer is responsible for installing the option card and the wiring extensions to the control compartment. Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 71...
  • Page 72 RJ45_1 Port 2 RJ45_2 Table 50: Option B Terminal Connections Option card terminal Corresponding terminal within the control compartment XD2.46 XD2.47 XD2.48 XD2.49 XD2.50 XD2.51 XD2.52 XD2.53 XD2.54 XD2.55 XD2.56 XD2.57 72 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...
  • Page 73 XDF.13 X46.14 XDF.14 X47.1 XDF.21 X47.2 XDF.22 X47.3 XDF.23 X47.4 XDF.24 X47.5 XDF.25 X47.6 XDF.26 X47.7 XDF.27 X47.8 XDF.28 X47.9 XDF.29 X47.10 XDF.30 X47.11 XDF.31 X47.12 XDF.32 X58.1 XDF.15 X58.2 XDF.16 Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 73...
  • Page 74 XDF.9 X66.10 XDF.10 X66.11 XDF.11 X66.12 XDF.12 X66.13 XDF.13 X66.14 XDF.14 X58.1 XDF.15 X58.2 XDF.16 Table 53: Option D Terminal Connections Option card terminal Corresponding terminal within the control compartment XD2.28 74 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...

  • Page 75: Control Compartment Options

    -FC4 terminal is set accordingly. The customer can change the tapping provided the correct voltage is applied and the thermal magnetic circuit breaker is set accordingly. Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 75...
  • Page 76 AC socket + cabinet light + extended I/O terminals AC socket + cabinet light + cabinet heater AC socket + cabinet light + motor heater control AC socket + cabinet light + insulation monitor 76 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...
  • Page 77 AC socket+cabinet light + extended I/O terminals + motor heater control + insulation monitor AC socket+cabinet light + extended I/O terminals + cabinet heater + motor heater control + insulation monitor Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 77...
  • Page 78 -XD1.1. When the drive is not in run state, the control relay -QAM changes the supply to the output terminals (-XD4). When the drive is in run state, the control relay disconnects the supply to the cabinet heater. The function is disabled when MCB –FCE is open. 78 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...
  • Page 79 -XDM output terminals. When the drive is in run state, the control relay disconnects the external supply to the motor heater. The function is disabled when MCB –FCN is open. Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 79...
  • Page 80 Signal lights and reset button + emergency switch off and emergency push-button Signal lights and reset button + STO with emergency push-button (no functional safety) Signal lights and reset button + STO/SS1 with emergency push-button + safely limited speed (TTL encoder) 80 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...

  • Page 81: Connecting Motor, Mains, And Ground Cables

    Use a dedicated ground wire for input power, motor power, and control wiring. • Do not ground 1 drive to another in a daisy chain fashion. • Keep the ground wire connections as short as possible. • Follow motor manufacturer wiring requirements. Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 81...

  • Page 82: Connecting To The Mains

    Connect the ground wire to the nearest grounding terminal in accordance with the grounding instructions provided in 5.8.6 Connecting to Ground. Connect the 3-phase AC input power cables to terminals R (L1), S (L2), and T (L3). 82 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...
  • Page 83 Example Illustration 48: Connection Points for Mains to Input Power Option (Enclosed Drive Configured Without Power Options Cabinet) Lower cover DC terminals Input power terminals (contactor option is shown) Grounding bar Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 83...

  • Page 84: Connecting The Drive Module To The Motor

    Strip a section of the outer cable insulation. Fasten a connector/cable lug to the end of the stripped cable. Create an electrical connection between the cable shield and ground by securing the stripped wire under the cable clamp. 84 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...

  • Page 85: Connecting The Sine-Wave Filter To The Motor

    Illustration 50: Connection Points for Drive Module to Motor (E6h Model Shown) Lower cover Motor terminals DC terminals Ground terminals on drive module Terminal cover Grounding bar 5.8.4 Connecting the Sine-wave Filter to the Motor Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 85...
  • Page 86 (for example, 2, 4, 6, or 8). 1 cable is not allowed. The cables are required to be equal length. Tighten the terminals in accordance with the specifications shown in 10.11 Fastener Torque Ratings. 86 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...

  • Page 87: Connecting The Du/Dt Filter To The Motor

    Create an electrical connection between the cable shield and ground by securing the stripped wire under the cable clamp. Connect the ground cable to the nearest grounding terminal in accordance with the grounding instructions provided in 5.8.6 Connecting to Ground. Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 87...
  • Page 88 10.11 Fastener Torque Ratings. Example Illustration 52: Connection Points for the dU/dt Filter to Motor Upper cover Factory-installed cables Lower cover Motor terminals Factory-installed power cables from the drive mod- Grounding bar 88 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...

  • Page 89: Connecting To Ground

    Factory fuse options like a fusible disconnector or MCCB protect the busbars and circuits within the drive. To protect the cables, an installer should use separate F1 fuses for upstream protection. Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 89...

  • Page 90: Recommended Fuse Ratings For Iec Installation

    • Danfoss recommends the fuse type gG (IEC 60269-1) for the mains fuses. Use only fuses with a sufficient voltage rating accord- ing to the mains voltage. Do not use larger fuses than what is recommended. These fuses are selected for short-circuit protec- tion only.

  • Page 91: Recommended Fuse Ratings For Ul Installation

    Fuse P/N (Danfoss) Maximum current Maximum fuse rat- Minimum voltage Class F1 ing F1 [A] rating [V] N110 A4J175 70CPE10971 Class J N132 A4J200 70CPE10521 Class J N160 A4J250 70CPE10972 Class J Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 91...

  • Page 92: Enabling Motor Operation

    Disconnect power to the drive. Remove the LCP (local control panel). Remove any optional equipment covering the switches. Set switches A53 and A54 to select the signal type (U = voltage, I = current). 92 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...

  • Page 93: Setting Up Rs485 Serial Communication

    - Properly ground the wiring. Refer to 5.8.6 Connecting to Ground. Select the protocol type in parameter 8-30 Protocol. Select the drive address in parameter 8-31 Address. Select the baud rate in parameter 8-32 Baud Rate. Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 93...

  • Page 94: Configuring The Passive Harmonic Filter (Phf)

    Failure to use the correct settings can result in the AC drive overheating, resulting in damage to the AC drive and its surroundings. Procedure Set parameter 14-55 Output Filter to [1] Sine-wave. 5.16 MCCB Configuration The molded-case circuit breaker (MCCB) offers the following trip settings: 94 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...

  • Page 95: Safe Torque Off (Sto) Wiring

    The Safe Torque Off (STO) function is a component in a safety control system. STO prevents the unit from generating the voltage required to rotate the motor. To run the STO function, more wiring for the drive is required. Refer to the VLT FC Series - Safe Torque Off ® Operating Guide. Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 95...

  • Page 96: Pre-Start Check List

    Check for proper fusing or circuit breakers. • Check that all fuses are inserted firmly and are in operational condition. • Check that all circuit breakers (if used) are in the open position. Cooling clearance 96 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...
  • Page 97 For enclosures with an IP20/Chassis protection rating, ensure that the unit is mounted to an unpainted metal surface. Vibration • Ensure that the unit is mounted solidly, or that shock mounts are used, if necessary. • Check for an unusual amount of vibration. Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 97...

  • Page 98: Commissioning

    The parameter group is then broken down into subgroups, if necessary. For example: Table 69: Example of Parameter Group Hierarchy Example Description 0–** Operation/Display Parameter group Parameter subgroup 0–0* Basic Settings Parameter Parameter 0-01 Language Parameter Parameter 0-02 Motor Speed Unit 98 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...

  • Page 99: Parameter Navigation

    With an external device providing a 0–10 V control signal connected to drive terminal 53, the system is now ready for operation. N O T I C E SET-UP STATUS When the scroll bar on the right of the display is at the bottom, the procedure is complete. Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 99...

  • Page 100: Entering System Information

    Parameter 3-41 Ramp 1 Ramp up Time (3.00 s) Parameter 3-42 Ramp 1 Ramp Down Time (3.00 s) Parameter 3-13 Reference Site (Linked to Hand/Auto) Parameter 1-29 Automatic Motor Adaptation (AMA) (Off) 100 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...

  • Page 101: Configuring Automatic Energy Optimization

    7.3.2 Testing Encoder Rotation Use this procedure if encoder feedback is used. For more information on the encoder option, refer to the option manual. Procedure Select [0] Open Loop in parameter 1-00 Configuration Mode. Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 101...

  • Page 102: Starting Up The Drive For The First Time

    Press [Off]. Go to parameter 0-50 LCP Copy and press [OK]. Select 1 of the following: - To upload data from the control card to the LCP, select [1] All to LCP. 102 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...

  • Page 103: Restoring Factory Default Settings Using The Recommended Initialization

    Manually initializing does not reset the following parameter settings: • Parameter 15-00 Operating Hours • Parameter 15-03 Power Up's • Parameter 15-04 Over Temp's • Parameter 15-05 Over Volt's Start-up takes slightly longer than normal. Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 103...

  • Page 104: Wiring Configuration Examples

    Terminal 27 in the parameter title corresponds to terminal XD2.14 in the control compartment. D IN XD2.15 D IN XD2.16 D IN XD2.17 D IN XD2.19 +10 V XD2.6 A IN XD2.7 A IN XD2.8 XD2.9 A OUT XD2.5 XD2.4 104 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...

  • Page 105: Wiring Configuration: Speed

    50 Hz A OUT XD2.5 XD2.4 *=Default value Notes/comments: U - I D IN 37 is an option. Terminal 53 in the parameter title corresponds to terminal XD2.7 in the control compartment. Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 105...
  • Page 106 Terminal 32 in the parameter title corresponds to terminal XD2.16 in the control compartment. Speed Reference Start (XD2.12) Freeze ref (XD2.14) Speed up (XD2.15) Speed down (XD2.16) Illustration 58: Speed Up/Down 106 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...

  • Page 107: Wiring Configuration: Feedback

    Terminal 54 in the parameter title corresponds to terminal XD2.8 in the control compartment. +10 V XD2.6 A IN XD2.7 A IN XD2.8 XD2.9 XD2.5 A OUT 0-10 V XD2.4 U - I Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 107...

  • Page 108: Wiring Configuration: Run/Stop

    Terminal 18 in the parameter title corresponds to terminal XD2.12 in the control compartment. D IN XD2.16 Terminal 27 in the parameter title corresponds to terminal XD2.14 in the control compartment. D IN XD2.17 D IN XD2.19 108 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...
  • Page 109 Terminal 27 in the parameter title corresponds to terminal XD2.14 in the control compartment. A IN XD2.7 A IN XD2.8 XD2.9 A OUT XD2.5 XD2.4 XD2.21 XD2.22 XD2.23 XD2.24 XD2.25 XD2.26 Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 109...

  • Page 110: Wiring Configuration: Start/Stop

    Terminal 18 in the parameter title corresponds to terminal XD2.12 in the control compartment. D IN XD2.19 Terminal 27 in the parameter title corresponds to terminal XD2.14 in the control compartment. 110 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...
  • Page 111 Terminal 27 in the parameter title corresponds to terminal XD2.14 in the control compartment. Terminal 32 in the parameter title corresponds to terminal XD2.16 in the control compartment. Terminal 33 in the parameter title corresponds to terminal XD2.17 in the control compartment. Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 111...

  • Page 112: Wiring Configuration: External Alarm Reset

    8.1.9 Wiring Configuration: Motor Thermistor C A U T I O N THERMISTOR INSULATION Risk of personal injury or equipment damage. Use only thermistors with reinforced or double insulation to meet PELV insulation requirements. 112 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...

  • Page 113: Wiring For Regeneration

    D IN XD2.18 D IN XD2.14 D IN XD2.15 D IN XD2.16 D IN XD2.17 D IN XD2.19 +10 V XD2.6 A IN XD2.7 A IN XD2.8 XD2.9 A OUT XD2.5 XD2.4 Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 113...

  • Page 114: Wiring Configuration For A Relay Set-Up With Smart Logic Control

    All terminology and units used within the SmartStart are common refrigeration type and set up is thus completed in 10–15 easy steps using just 2 keys of the LCP. 114 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...

  • Page 115: Wiring Configuration For Single Or Multiple Refrigeration Fans/Pumps

    All terminology and units used within the SmartStart are com- mon refrigeration type and set-up is thus completed in 10–15 easy steps using 2 keys on the LCP. Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 115...
  • Page 116 Recommended motor cable types are: • LIYCY • Lapp Oelflex 100CY 450/750 V • Lapp Oelflex 110CY 600/1000 V • Lapp Oelflex SERVO 2YSLCY-J9 • Lapp Oelflex SERVO 2YSLCYK-J9 • HELU TOPFLEX-EWV-2YSLCY-J 116 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...

  • Page 117: Wiring Configuration For A Compressor Pack

    Supply AKS33 Illustration 65: How to Connect the FC 103 and AKS33 for Closed-Loop Applications N O T I C E To find out which parameters are relevant, run the SmartStart. Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 117...

  • Page 118: Maintenance, Diagnostics, And Troubleshooting

    Table 91: Reference Site Reference site Description Remote The speed reference is given from: • External signals. • Serial communication. • Internal preset references. Local The drive uses reference values from the LCP. 118 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...

  • Page 119: Status Messages - Operation Status

    [20] Freeze Output was selected as a function for a digital input (parameter group 5–1* Digital Inputs). The corre- sponding terminal is active. Speed control is only possible via the terminal functions speed up and speed down. • Hold ramp is activated via serial communication. Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 119...
  • Page 120 The energy-saving function is enabled. This function being enabled means that now the motor has stopped, but that it restarts automatically when required. Speed high The motor speed is above the value set in parameter 4-53 Warning Speed High. 120 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...

  • Page 121: Maintenance And Service

    Replace worn or damaged parts with Danfoss authorized parts. For service and support, contact the local Danfoss supplier. W A R N I N G...
  • Page 122 Type of fault Warning indicator light Alarm indicator light Warning Alarm On (flashing) Trip lock On (flashing) Status 1(1) 0.0Hz 0.000kW 0.00A 0.0Hz Earth Fault [A14] Auto Remote Trip Illustration 68: Alarm Example 122 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...
  • Page 123 Activate the functions in parameter 2-10 Brake Function. • Increase parameter 14-26 Trip Delay at Inverter Fault. • If the alarm/warning occurs during a power sag, use kinetic back-up (parameter 14-10 Mains Failure). • Connect a brake resistor. Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 123...
  • Page 124 When using terminal 18, 19, 31, 32, or 33 (digital inputs), check that the thermistor is connected correctly between the digital input terminal used (digital input PNP only) and terminal 50. Select the terminal to use in parameter 1-93 Thermistor Resource. 124 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...
  • Page 125 9.3.16 ALARM 15, Hardware Mismatch Cause A fitted option is not operational with the present control card hardware or software. Troubleshooting Record the value of the following parameters and contact Danfoss. • Parameter 15-40 FC Type. • Parameter 15-41 Power Section.
  • Page 126 For drives with DC fans, a feedback sensor is mounted in the fan. If the fan is commanded to run and there is no feedback from the sensor, this warning appears. For drives with AC fans, the voltage to the fan is monitored. 126 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...
  • Page 127 Blocked airflow around the drive. • Damaged heat sink fan. • Dirty heat sink. 9.3.28 ALARM 30, Motor Phase U Missing Cause Motor phase U between the drive and the motor is missing. Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 127...
  • Page 128 The fieldbus on the communication option card is not working. 9.3.33 WARNING/ALARM 35, Option Fault Cause An option alarm is received. The alarm is option-specific. The most likely cause is a power-up or a communication fault. 128 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...
  • Page 129 Check that the option is properly installed. • Check for loose or missing wiring. It may be necessary to contact the Danfoss supplier or service department. Note the code number for further troubleshooting direc- tions. Table 94: Internal Fault Codes...
  • Page 130 Option in slot C0: Hardware incompatible with the control board hardware. 5126 Option in slot C1: Hardware incompatible with the control board hardware. 5376– 6231 Internal fault. Contact the Danfoss supplier or Danfoss service department. 9.3.37 ALARM 39, Heat Sink Sensor Cause No feedback from the heat sink temperature sensor.
  • Page 131 4-13 Motor Speed High Limit [RPM]. When the speed is below the specified limit in parameter 1-86 Trip Speed Low [RPM] (except when starting or stopping), the drive trips. 9.3.47 ALARM 50, AMA Calibration Failed Troubleshooting • Contact the Danfoss supplier or service department. Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 131...
  • Page 132 KFJ.2 monitors the heat within the output filter cabinet. • KFJ.3 monitors the heat within the input filter cabinet. When the thermal switches in any of these cabinets open due to overtemperature, the drive trips on External Interlock [A60]. 132 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...
  • Page 133 9.3.63 ALARM 67, Option Module Configuration has Changed Cause One or more options have either been added or removed since the last power-down. Troubleshooting • Check that the configuration change is intentional and reset the unit. Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 133...
  • Page 134 The control card and power card are incompatible. Troubleshooting • To check compatibility, contact the Danfoss supplier with the type code from the unit nameplate and the part numbers on the cards. 9.3.67 ALARM 71, PTC 1 Safe Stop Cause Because the motor is too warm, the VLT PTC Thermistor Card MCB 112 activated the Safe Torque Off (STO).
  • Page 135 9.3.80 ALARM 84, No Safety Option Cause The safety option was removed without applying a general reset. Troubleshooting Reconnect the safety option. 9.3.81 ALARM 85, Dang Fail PB Cause PROFIBUS/PROFIsafe error. Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 135...
  • Page 136 9.3.91 ALARM 166, ATEX ETR Freq.Lim.Alarm The drive has run for more than 60 s (in a period of 600 s) below the allowed minimum frequency (parameter 1-98 ATEX ETR Interpol. Points. Freq.). 136 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...
  • Page 137 The number of found fan power cards does not match the number of configured fan power cards. See parameter group 15-6* Option Ident for the number of configured fan power cards. Troubleshooting • Check fan power card wiring. • Replace fan power card. Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 137...

  • Page 138: Troubleshooting

    3-13 Reference Site. Set preset • Local reference active in parameter group • Remote or bus reference? 3-1* References. Check for correct wir- ing. Check scaling of terminals. Check • Preset reference active? reference signal. 138 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...
  • Page 139 (see Alarm 4, Mains phase loss AC drive 1 position: A to B, B to C, C a power problem. Check the mains greater than 3% to A. supply. description). Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 139...
  • Page 140 Warnings and Alarms section. rameter 3-42 Ramp 1 Ramp Down Time. lems Check that motor data are entered Enable overvoltage control in parame- correctly. ter 2-17 Over-voltage Control. 140 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...

  • Page 141: Specifications

    2x95 (2x3/0 2x95 (2x3/0 2x95 (2x3/0 2x185 (2x350 2x185 (2x350 2x185 (2x350 mcm) mcm) mcm) mcm) mcm) mcm) Drive module power loss at 400 V 2559 2954 3770 4116 5137 6674 (1)(2)(3) Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 141...
  • Page 142 If the switching frequency is higher than the default setting, the power losses can increase. LCP and typical control card power consumptions are included. For power loss data according to EN 50598-2, refer to drives.danfoss.com/knowledge-center/energy-efficiency-direc- tive/#/. Options and customer load can add up to 30 W to the losses, though usually a fully loaded control card and options for slots A and B each add only 4 W.
  • Page 143 If the switching frequency is higher than the default setting, the power losses can increase. LCP and typical control card power consumptions are included. For power loss data according to EN 50598-2, refer to drives.danfoss.com/knowledge-center/energy-efficiency-direc- tive/#/. Options and customer load can add up to 30 W to the losses, though usually a fully loaded control card and options for slots A and B each add only 4 W.

  • Page 144: Electrical Data, 525-690 V Ac

    - Mains with fusible dis- 2x95 2x95 2x95 2x185 2x185 2x185 2x185 4x127 connect [mm (AWG)] (2x3/0 (2x3/0 (2x3/0 (2x350 (2x350 (2x350 (2x350 (4x250 mcm) mcm) mcm) mcm) mcm) mcm) mcm) mcm) 144 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...
  • Page 145 If the switching frequency is higher than the default setting, the power losses can increase. LCP and typical control card power consumptions are included. For power loss data according to EN 50598-2, refer to drives.danfoss.com/knowledge-center/energy-efficiency-direc- tive/#/. Options and customer load can add up to 30 W to the losses, though usually a fully loaded control card and options for slots A and B each add only 4 W.
  • Page 146 PHF overtemperature trip [°C (°F)] 150 (302) 150 (302) 150 (302) 150 (302) 150 (302) dU/dt filter overtemperature trip [°C (°F)] 150 (302) 150 (302) 150 (302) 150 (302) 150 (302) 146 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...

  • Page 147: Mains Supply

    If the switching frequency is higher than the default setting, the power losses can increase. LCP and typical control card power consumptions are included. For power loss data according to EN 50598-2, refer to drives.danfoss.com/knowledge-center/energy-efficiency-direc- tive/#/. Options and customer load can add up to 30 W to the losses, though usually a fully loaded control card and options for slots A and B each add only 4 W.

  • Page 148: Ambient Conditions

    10.6 Control Input/Output and Control Data 10.6.1 Control Card, USB Serial Communication USB standard 1.1 (full speed) USB plug USB type B plug Connection to the PC is carried out via a standard host/device USB cable. 148 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...

  • Page 149: Sto Terminal Xd2.19 (Terminal Xd2.19 Is Fixed Pnp Logic)

    Maximum error: 0.1% of full scale Resolution of frequency outputs 12 bit Can also be programmed as input. The digital output is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals. Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 149...

  • Page 150: Digital Inputs

    30–4000 RPM: Error ±8 RPM Speed accuracy (closed loop), depending on resolution of feed- 0–6000 RPM: Error ±0.15 RPM back device Torque control accuracy (speed feedback) Maximum error ±5% of rated torque 150 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...

  • Page 151: Relay Outputs

    Voltage or current Mode select Switch S201 and switch S202 Voltage mode Switch S201/switch S202 = OFF (U) Voltage level -10 V to +10 V (scaleable) Input resistance, R Approximately 10 kΩ Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 151...

  • Page 152: Control Card, Rs485 Serial Communication

    Table 100: Displacement Power Factor (Cos Phi) Load [%] Automatic capacitor control [p.u.] Capacitor always connected [p.u.] Capacitor always open [p.u.] (1)(2) 1.000 -0.790 1.000 -0.830 -0.830 0.990 -0.996 -0.996 0.950 152 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...

  • Page 153: Line Reactor Specifications

    Table 102: Line Reactor Configuration for D9h–D10h and E5h–E6h Enclosures, 525–690 V Enclosure Model Impedance [%) N110 2.30 N132 2.78 N160 3.29 D10h N200 2.92 D10h N250 3.67 D10h N315 3.08 D10h N355 3.67 N400 2.89 N500 3.11 Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 153...

  • Page 154: Du/Dt Filter Specifications

    Maximum 4000 m (13123 ft) with 500 V AC Maximum 2000 m (6561 ft) with 690 V AC Noise level < 80 dB(A) The current ratings for the E5h and E6h enclosures are achieved by filter paralleling. Illustration 154 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...

  • Page 155: Fuses, Circuit Breakers, And Switches

    10.8 Fuses, Circuit Breakers, and Switches Fuses and circuit breakers ensure that possible damage to the drive is limited to inside the unit. Danfoss recommends fuses on the supply side as protection. For further information, see Application Note Fuses and Circuit Breakers.

  • Page 156: Panel Fuses

    Table 107: Panel Fuses for N710–N800 Models, 525–690 V N710 N800 1000 A/690 V 1000 A/690 V IEC (Type gG) ABB P/N OFAA4AM1000 OFAA4AM1000 UL (Class J/L/T) 1000 A/600 V 1100 A/600 V 156 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...

  • Page 157: Contactor Switches

    XTCE400M22A Table 111: Mains Contactor Switches for N400–N630 Models, 525–690 V N400 N450 N500 N560 N630 400 A/1000 V 580 A/1000 V 580 A/1000 V 580 A/1000 V 580 A/1000 V Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 157...

  • Page 158: Fusible Disconnect Switches

    OS400D30P OS400D30P OS630D30P OS630D30P OS630D30P 400 A/600 V 400 A/600 V 400 A/600 V 400 A/600 V 400 A/600 V 600 A/600 V ABB P/N OS400J30 OS400J30 OS400J30 OS400J30 OS400J30 OS600J30 158 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...

  • Page 159: Non-Fusible Disconnect Switches

    OT400E30 OT400E30 OT630E30 OT630E30 OT630E30 400 A/690 V 400 A/690 V 400 A/690 V 600 A/690 V 600 A/690 V 600 A/690 V ABB P/N OT400U30 OT400U30 OT400U30 OT600U30 OT600U30 OT600U30 Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 159...

  • Page 160: Molded-Case Circuit Breakers

    T5L400T T5L400T T6L630T T6L630T T6L630T 400 A/600 V 400 A/600 V 400 A/600 V 600 A/600 V 600 A/600 V 600 A/600 V ABB P/N T5L400TW T5L400TW T5L400TW T6L600TW T6L600TW T6L600TW 160 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...

  • Page 161: Enclosure Dimensions

    400 mm (15.8 in) 10.9.2 D9h Enclosed Drive Exterior Dimensions (2.2) 2000 (78.7) 100 (3.9) 400 (15.8) 400 (15.8) 600 (23.6) 600 (23.6) Illustration 72: Dimensions for D9h Enclosure with Standard Pedestal Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 161...

  • Page 162: D10H Enclosed Drive Exterior Dimensions

    Illustration 73: Dimensions for D10h Enclosure with Standard Pedestal Passive harmonic filter/line reactor cabinet Sine-wave cabinet Standard pedestal Options cabinet (provided when more than 1 input option is ordered) D10h drive cabinet 162 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...

  • Page 163: E5H Enclosed Drive Exterior Dimensions

    600 (23.6) (23.6) (15.8) 600 (23.6) Illustration 74: Dimensions for E5h Enclosure with Standard Pedestal Passive harmonic filter/line reactor cabinet Sine-wave cabinet dU/dt cabinet Options cabinet Standard pedestal E5h drive cabinet Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 163...

  • Page 164: E6H Enclosed Drive Exterior Dimensions

    600 (23.6) (23.6) (15.8) 600 (23.6) Illustration 75: Dimensions for E6h Enclosure with Standard Pedestal Passive harmonic filter/line reactor cabinet Sine-wave cabinet dU/dt cabinet Options cabinet Standard pedestal E6h drive cabinet 164 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...

  • Page 165: Enclosure Airflow

    19 (168)/37 (335) Ground terminals M8/M10 9.6 (84)/19.1 (169) Brake terminals 9.6 (84) Relay terminals – 0.5 (4) Door/panel cover 2.3 (20) Cable entry plate 2.3 (20) Serial communication cover 2.3 (20) Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 165...

  • Page 166: Appendix

    Customer-specific initialization values Current transformer Direct current Digital voltmeter EEPROM Electrically erasable programmable read-only memory Electromagnetic compatibility Electromagnetic interference Electrostatic discharge Electronic thermal relay Nominal motor frequency Fan power card High frequency 166 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...
  • Page 167 Motion control option Motor control processor Motion control tool MDCIC Multi-drive control interface card Millivolts NEMA National Electrical Manufacturers Association Negative temperature coefficient Nominal motor power Printed circuit board Protective earth Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 167...

  • Page 168: International/North American Default Parameter Settings

    FC Series International/North American Default Parameter Settings ® Parameter International default value North American default value Parameter 0-03 Regional Settings International North America DD-MM-YYYY MM/DD/YYYY Parameter 0-71 Date Format 24 h 12 h Parameter 0-72 Time Format 168 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...

  • Page 169: Required Parameter Settings For Drive Options

    Table 134: Parameter Settings for the Indicator Light + Reset Button Option (Typecode Character 28–29 = D1/DA/DB/DC/DD/DE) Parameter Change value to Parameter 5-40 Function Relay [1] [5] Running Parameter 5-40 Function Relay [2] [9] Alarm Parameter 5-11 Terminal 19 Digital Input [1] Reset Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 169...

  • Page 170: Block Diagrams

    -QB1 -QB7 -QB8 I> I>> 1L1-3 -QA3 -RF5 -TA1.1 -QA2 -RF1.1 -RF4.1 -RF4.2 -RF3 -CA3.1 -CA5.2 -CA5.1 -RF2 R1.2 R1.1 PE,U,V,W 3+PE -MA1 Illustration 77: Electrical Power Flow for D9h/D10h Enclosures 170 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...
  • Page 171 -QAF PHF relay -RF3 Common-mode filter -QB7 Molded-case circuit breaker (MCCB) -MA1 Motor (customer side) -QA3 Mains contactor -TA1 Drive module -QB2 Mains fused disconnect Local control panel Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 171...
  • Page 172 -RF5 -QA2.1 -QA2.2 -TA1.1 -RF1.1 -RF4.4 -RF4.1 -RF4.2 -RF4.3 -RF3 -CA3.1 -CA5.2 -CA5.3 -CA5.4 -CA5.1 -RF2 R1.1 R1.2 R1.3 R1.4 PE,U,V,W 3+PE -MA1 Illustration 78: Electrical Power Flow for E5h/E6h Enclosures 172 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...

  • Page 173: Input Power Option Losses

    N160 N200 N250 N315 N355 N400 N450 N500 N560 Table 136: Power Losses for Contactor Option, 525–690 V (Losses Shown in Watts) Model 525–550 V 551–690 V – N110 N132 N160 Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 173...

  • Page 174: Fusible Disconnect Losses

    N250 N315 N355 N400 N450 N500 N560 Table 138: Power Losses for Fusible Disconnect Option, 525–690 V (Losses Shown in Watts) Model 525–550 V 551–690 V – N110 N132 N160 N200 174 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...

  • Page 175: Non-Fusible Disconnect Losses

    N315 N355 N400 N450 N500 N560 Table 140: Power Losses for Non-fusible Disconnect Option, 525–690 V (Losses Shown in Watts) Model 525–550 V 551–690 V – N110 N132 N160 N200 N250 Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 175...

  • Page 176: Molded-Case Circuit Breaker (Mccb) Losses

    N315 N355 N400 N450 N500 N560 Table 142: Power Losses for MCCB Option, 525–690 V (Losses Shown in Watts) Model 525–550 V 551–690 V – N110 N132 N160 N200 N250 N315 176 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...

  • Page 177: Passive Harmonic Filter Losses

    1050 N132 1288 1194 1288 1194 N160 1406 1288 1406 1288 N200 1510 1406 1510 1406 N250 1852 1510 1852 1510 N315 2121 1852 2121 1852 N355 2800 2121 2800 2121 Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 177...

  • Page 178: Du/Dt Filter Losses

    1402 1434 1101 Table 146: Power Losses for dU/dt Filter Option, 525–690 V (Losses Shown in Watts) Model 525–550 V 551–690 V – N110 N132 N160 N200 N250 N315 N355 N400 178 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...

  • Page 179: Sine-Wave Filter Losses

    1496 N200 1876 1184 1716 1080 N250 1863 1299 1706 1188 N315 2630 1863 2401 1706 N355 3545 2630 3246 2401 N400 3237 2286 2967 2116 N500 4004 2697 3663 2463 Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 179...
  • Page 180 VLT® Refrigeration Drive FC 103 Operating Guide Appendix Model 525–550 V 551–690 V N560 3603 2772 3296 2536 N630 4027 3603 4027 3296 N710 5909 4406 5406 4027 N800 8018 5906 7330 5406 180 | Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881...
  • Page 181 VLT® Refrigeration Drive FC 103 Operating Guide Appendix Danfoss A/S © 2020.09 AQ357954340588en-000201 / 130R0881 | 181...
  • Page 182 Danfoss can accept no responsibility for possible errors in catalogs, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed. All trademarks in this material are property of the respective companies.

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