Engine Disassembly; Preperations & Suggestions; Engine Desassembly - Polaris 2000 120 XCR Service Manual

ENGINE / CARBURETOR / CLUTCH

ENGINE DISASSEMBLY

PREPERATIONS & SUGGESTIONS
1. When disassembling the engine, memorize the locations of
individual parts so that they can be reassembled correctly.
If you are uncertain of identifying some parts, it is
suggested that tags be attached to them.
2. Have boxes ready to keep disassembled parts by group.
3. To prevent losing and misplacing, temporarily assemble
each group of disassembled parts.
4. Carefully handle disassembled parts, and clean them with
washer solvent if necessary.
5. Use the correct tools in the correct way.

ENGINE DESASSEMBLY

1. Drain oil as outlined in Chapter 2.
NOTE: To discharge oil quickly, remove oil dipstick.
2. Remove recoil (1) from blower housing (2).
3. Remove blower housing (2) from engine (3).
3
4. Remove the air box cover.
4.20
5. Remove cleaner case.
6. Unhook governor spring (A) from speed control lever (B).
7. Remove governor lever from governor shaft.
8. Detach governor lever, governor rod and rod spring from
carburetor.
B
9. Remove the carburetor.
10. Remove stop plate, friction plate, and speed control lever.
11. Remove intake pipe from cylinder head.
12. Disconnect spark plug cap (4) and remove ignition coil (5)
from crankcase.
2
5
1
A
4