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Endress+Hauser Proline Promag L 800 Brief Operating Instructions

Electromagnetic flowmeter
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KA00055D/06/EN/02.13
71225814
Products
Brief Operating Instructions
Proline Promag L 800
Electromagnetic flowmeter
These instructions are Brief Operating Instructions and do not
replace the Operating Instructions included in the scope of
delivery.
Detailed information can be found in the Operating Instructions
and additional documentation on the enclosed CD-ROM or at
"www.endress.com/deviceviewer".
Solutions
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Summary of Contents for Endress+Hauser Proline Promag L 800

  • Page 1 Solutions Services KA00055D/06/EN/02.13 71225814 Brief Operating Instructions Proline Promag L 800 Electromagnetic flowmeter These instructions are Brief Operating Instructions and do not replace the Operating Instructions included in the scope of delivery. Detailed information can be found in the Operating Instructions and additional documentation on the enclosed CD-ROM or at "www.endress.com/deviceviewer".

  • Page 2: Table Of Contents

    Table of contents Proline Promag L 800 Table of contents 1 Document information............3 1.1 Document conventions .

  • Page 3: Document Information

    Proline Promag L 800 Document information Document information Document conventions 1.1.1 Safety symbols Symbol Device particularities and document content “Caution” indicates an action or procedure which, if not performed correctly, can result in incorrect operation or destruction of the device. Comply strictly with the instructions.
  • Page 4 Document information Proline Promag L 800 1.1.4 Symbols for types of information Symbol Meaning Permitted Indicates procedures, processes or actions that are permitted. A0011182 Preferred Indicates procedures, processes or actions that are preferred. A0011183 Forbidden Indicates procedures, processes or actions that are forbidden.

  • Page 5: Basic Safety Instructions

    An improper or non-designated use can affect the safety. Clarification of borderline cases: • With regard to special fluids and media used for cleaning, Endress+Hauser will be happy to assist in clarifying the corrosion-resistant properties of wetted materials but gives no guarantee or warranty as to the suitability of the materials.

  • Page 6: Occupational Safety

    Warning! Lithium-thionyl chloride high-power batteries are categorized as Class 9: "Miscellaneous Hazardous Materials". Comply strictly with the hazardous material regulations described in the safety data sheet. You can request the safety data sheet from your Endress+Hauser Sales Center. Endress+Hauser...

  • Page 7: Operational Safety

    It meets the general safety requirements and legal requirements. Furthermore, it complies with the EC directives which are listed in the device-specific EC Declaration of Conformity. Endress+Hauser confirms this by affixing the CE mark to the device. Endress+Hauser...

  • Page 8: Product Description

    Product description Proline Promag L 800 Product description Product structure A0016254 Fig. 1: Primary components of the measuring device Transmitter housing cover Display and operating module Battery cover GSM antenna Batteries Electronics board carrier incl. battery compartment Transmitter housing Sensor...

  • Page 9: Incoming Acceptance And Product Identification

    →  6. A0013696 A0013698 Goods undamaged? " Caution! If batteries are damaged, comply strictly with the hazardous material regulations described in the safety data sheet. You can request the safety data sheet from your Endress+Hauser Sales Center. Endress+Hauser...
  • Page 10 Incoming acceptance and product identification Proline Promag L 800 A0013696 A0013699 Do the data on the nameplate correspond to the order data on the delivery note? A0013696 A0013697 CD-ROM available with technical documentation and documents? If you have answered "no" to one of the questions above: Contact your Endress+Hauser Sales Center.

  • Page 11: Product Identification

    Proline Promag L 800 Incoming acceptance and product identification Product identification It is possible to identify the measuring device in the following ways: • Using the nameplate specifications • Using the order code with a breakdown of the device features on the delivery note •...

  • Page 12: Storage, Transport And Disposal Of Packaging

    Storage, transport and disposal of packaging Proline Promag L 800 Storage, transport and disposal of packaging Storage conditions Note the following when storing the device: • Store in the original packaging to protect against impact. • Do not remove protective covers or protection caps mounted on process connections.

  • Page 13: Disposing Of The Packaging

    Proline Promag L 800 Storage, transport and disposal of packaging " Caution! Note the following when transporting the device: • Transport the measuring device to the measuring point in its original packaging. • Do not remove protective covers or protection caps mounted on process connections.

  • Page 14: Installation

    Installation Proline Promag L 800 Installation Installation conditions No special measures such as supports are necessary. External forces are absorbed by the construction of the device. 6.1.1 Mounting position Mounting location Preferably install the sensor in an ascending pipe, and ensure a sufficient distance (2 × DN) to the next pipe elbow.
  • Page 15 Proline Promag L 800 Installation Installation in down pipes Install a siphon or a vent valve downstream of the sensor in down pipes whose length h  5 m (16.4 ft), (→  6). This precaution is to avoid low pressure and the consequent risk of damage to the lining of the measuring tube.
  • Page 16 Installation Proline Promag L 800 If using pumps • If pumps are used, do not install the sensor on the intake side of a pump. This precaution is to avoid low pressure and the consequent risk of damage to the lining of the measuring tube.
  • Page 17 Proline Promag L 800 Installation Horizontal orientation The measuring electrode plane should be horizontal in the case of horizontal orientation. This prevents brief insulation of the two measuring electrodes by entrained air bubbles. A0016260 Fig. 10: Horizontal orientation EPD electrode for the detection of empty pipes (not supported by the transmitter) Measuring electrodes used for measuring signal pick up and empty pipe detection (EPD).
  • Page 18 Installation Proline Promag L 800 6.1.2 Environmental and process-specific requirements Ambient temperature range Transmitter –20 to +60 °C (–4 to +140 °F) Sensor • Flange material carbon steel: –10 to +60 °C (14 to +140 °F) • Flange material stainless steel: –40 to +60 °C (–40 to +140 °F)
  • Page 19 Proline Promag L 800 Installation Vibrations In the event of strong vibrations: support and fix the pipe and sensor. " Caution! If vibrations are too severe, we recommend the sensor and transmitter be mounted separately. Detailed information on the measuring system' s resistance to vibration and shock:...
  • Page 20 Installation Proline Promag L 800 Adapters Suitable adapters to DIN EN 545 (double-flange reducers) can be used to install the sensor in larger-diameter pipes. The resultant increase in the rate of flow improves measuring accuracy with very slow-moving fluids. The nomogram shown here can be used to calculate the pressure loss caused by reducers and expanders.

  • Page 21: Installing The Measuring Device

    Proline Promag L 800 Installation Connecting cable In order to ensure measuring accuracy, comply with the following instructions when installing a remote version: • Fix the cable run or route it in an armored conduit. Cable movements can falsify the measuring signal especially in the case of low fluid conductivities.
  • Page 22 Installation Proline Promag L 800 Mounting the seals " Caution! Risk of short circuit! Do not use electrically conductive sealing compounds such as graphite! An electrically conductive layer could form on the inside of the measuring tube and short-circuit the measuring signal.
  • Page 23 Proline Promag L 800 Installation Screw tightening torques for mounting the Promag L sensor Please note the following: • The tightening torques listed below are for lubricated threads only. • Tighten the screws uniformly and in diagonally opposite sequence. • Overtightening the screws will deform the sealing faces or damage the seals.
  • Page 24 Installation Proline Promag L 800 Promag L tightening torques for ASME Nominal ASME Threaded Max. tightening torque diameter fasteners Pressure Hard rubber Polyurethane PTFE rating [mm] [inch] [lbs] [Nm] [lbf · ft] [Nm] [lbf · ft] [Nm] [lbf · ft] 2"...
  • Page 25 Proline Promag L 800 Installation 6.2.2 Installing the wall-mount housing There are various ways of installing the wall-mount transmitter housing: • Direct wall mounting • Pipe mounting (with separate mounting kit, accessories) →  26 " Caution! The permitted operating temperature range may not be exceeded or undershot.

  • Page 26: Post-Installation Check

    Installation Proline Promag L 800 Pipe mounting The assembly should be performed by following the instructions in the graphic. " Caution! If using a warm pipe, make sure that temperatures do not exceed the permitted ambient temperature range. ø 20…70 ø...

  • Page 27: Electrical Connection

    Proline Promag L 800 Electrical connection Electrical connection Preparing the measuring device 7.1.1 Required mounting tools • For cable entries: use an appropriate tool. • For the housing cover: use a Phillips head screwdriver. • Cable stripper. • For stranded cables: use a crimper for wire end ferrules.
  • Page 28 Electrical connection Proline Promag L 800 Coil current cable • 2 × 0.75 mm² PVC cable with common, braided copper shield (Ø  7 mm) • Conductor resistance:  37 km • Capacitance: core/core, shield grounded:  120 pF/m • Operating temperature: –20 to +80 °C (–4 to 176 °F) •...
  • Page 29 Proline Promag L 800 Electrical connection TRANSMITTER Electrode cable 100 (3.94)* 80 (3.15) 18.5 (0.73) 50 (1.97) 6 (0.24) mm (inch) A0016477 Coil current cable 115 (4.53)* 70 (2.76) 50 (1.97) 8 (0.31) 10 (0.39) mm (inch) A0016479 Endress+Hauser...
  • Page 30 Electrical connection Proline Promag L 800 SENSOR Electrode cable 20 (0.79)* 170 (6.69)* 80 (3.15) 50 (1.97) 18.5 (0.73) 6 (0.24) ³1 (0.04) mm (inch) A0016488 Coil current cable 20 (0.79)* 160 (6.30)* 70 (2.76) 50 (1.97) 10 (0.39) 8 (0.31)
  • Page 31 Proline Promag L 800 Electrical connection 7.1.5 Preparing the measuring device • Remove any dummy plugs. Caution! " Poor sealing in the housing can affect the operational reliability of the measuring device. Use suitable cable glands that correspond to the degree of protection.

  • Page 32: Connecting The Measuring Device

    Electrical connection Proline Promag L 800 Connecting the measuring device Warning! • Risk of electric shock! Switch off the power supply before opening the device. Do not install or wire the device while it is energized. Failure to comply with this precaution can result in irreparable damage to the electronics.
  • Page 33 Proline Promag L 800 Electrical connection 7.2.2 Connecting the inputs and outputs Open the housing cover. – Release the four screws with a Phillips head screwdriver. – Lift the housing cover slightly and tip it to the left. Two flexible fasteners secure the housing cover to the housing.
  • Page 34 Electrical connection Proline Promag L 800 7.2.3 Connecting the connecting cable in the remote version Open the housing cover. – Release the four screws with a Phillips head screwdriver. – Lift the housing cover slightly and tip it to the left.

  • Page 35: Connecting The External Power Supply (Optional)

    Proline Promag L 800 Electrical connection Connecting the external power supply (optional) 7.3.1 Preparing the connection It is possible to power the measuring device directly via an external power supply. In addition, batteries are to be used as a backup if the power supply fails and to operate the GSM/GPRS module.
  • Page 36 Electrical connection Proline Promag L 800 7.3.4 Connecting the external power supply Different production steps are required to commission the measuring device and must be followed in a set order. Before performing a specific production step, check whether all the previous steps have been completed accordingly →...

  • Page 37: Inserting And Connecting The Batteries

    Proline Promag L 800 Electrical connection Inserting and connecting the batteries 7.4.1 Overview of battery arrangement options Three battery terminals are available in the measuring device. These terminals are assigned different uses depending on the number and arrangement of the batteries.
  • Page 38 Electrical connection Proline Promag L 800 Configuration 3 Number of Configuration of batteries Connectors Battery usage batteries Backup power supply for the measuring device Power supply for the measuring device – Power supply for the GSM/GPRS modem "Power Supply" order feature: 5L8B**–**H0*********...
  • Page 39 " Caution! Can damage the electronic of the device! Only use batteries provided by Endress+Hauser. Open the housing cover. – Release the four screws with a Phillips head screwdriver. – Lift the housing cover slightly and tip it to the left.
  • Page 40 Electrical connection Proline Promag L 800 A0016648 Fig. 23: Example of a battery arrangement (configuration 5) Battery connection to back up the power supply for the measuring device Battery connection to power the measuring device Battery connection to power the GSM/GPRS module Connect the batteries.
  • Page 41 Proline Promag L 800 Electrical connection Secure the battery cover. – Route the battery cables in the direction of the cable inlet in the battery cover →  24. – Fit the battery cover in place. In doing so, position the guides into the slots in the battery cover.

  • Page 42: Potential Equalization

    Electrical connection Proline Promag L 800 Potential equalization Warning! Integrate the measuring system into the potential equalization system . 7.5.1 Potential equalization requirements Please consider the following to ensure correct measurement: • The fluid and sensor have the same electrical potential •...
  • Page 43 For remote version: The ground terminal in the example refers to the sensor and not to the transmitter. The required ground cable can be ordered from Endress+Hauser. Metal, ungrounded pipe without liner This connection method is also to be used when: •...
  • Page 44 By connecting the shielding of the signal cables a capacitor has to be used. For remote version: The ground terminal in the example refers to the sensor and not to the transmitter. The required ground cable can be ordered from Endress+Hauser. Endress+Hauser...

  • Page 45: Guaranteeing The Degree Of Protection Of The Measuring Device

    Caution! Do not loosen the threaded fasteners of the sensor housing, as otherwise the degree of protection guaranteed by Endress+Hauser no longer applies. To guarantee the degree of protection of the measuring device. Perform the following steps after electrical connection: •...

  • Page 46: Operating Options

    Operating options Proline Promag L 800 Operating options Overview of operating options A0016602 Fig. 30: Overview of operating options Local operation of the measuring device Computer with Config 5800 operating tool FXA 291 service interface (connected to computer via USB port and to measuring device via service interface)

  • Page 47: Structure And Function Of The Operating Menu

    Proline Promag L 800 Operating options Structure and function of the operating menu 8.2.1 Structure of the operating menu • The measuring device has a main menu with different parameter groups. These parameter groups correspond to different applications or areas of the measuring device.

  • Page 48: Access To The Operating Menu Via The Onsite Display

    Operating options Proline Promag L 800 Access to the operating menu via the onsite display 8.3.1 Operating elements and display area The measuring device has three operating elements and one display area. 2011/07/01 19 : 45 BOARD T.: +25°C ANT.SIG:...
  • Page 49 Proline Promag L 800 Operating options Display area Several measured value and status views are available in the display area. Users can switch between the individual views using the T key →  50. Views Meaning Date and time Temperature of electronics board...
  • Page 50 Operating options Proline Promag L 800 Views Meaning Flow value with numeric representation (incl. unit) 0.0000 Bar graph full scale value in % Flow value unit Alarm status m /h ! A0016986 State of charge of battery in terminal B1...

  • Page 51: Access To The Operating Menu Via The Operating Tool

    Proline Promag L 800 Operating options 8.3.3 Changing parameters Press and hold the key for 2 seconds and then release. The device leaves the standby mode and the measured value or status display screen à appears. Press once. The main menu is displayed.

  • Page 52: Commissioning

    Commissioning Proline Promag L 800 Commissioning Commissioning with the GSM/GPRS modem Detailed information on commissioning with the GSM/GPRS modem: Operating Instructions for the device on the enclosed CD-ROM Commissioning without the GSM/GPRS modem Prerequisites for commissioning the measuring device: • The measuring device has been installed.

  • Page 53: Switching On The Measuring Device

    Proline Promag L 800 Commissioning Switching on the measuring device Once the batteries have been inserted, the measuring device is switched on via the DIP switch →  40. This applies both to battery-powered operation and for operation with an optional power supply since the device is already powered via the backup battery B1 in this case.

  • Page 54: Establishing Wireless Communication

    Commissioning Proline Promag L 800 9.4.1 Meaning of the LEDs The measuring device is fitted with two light emitting diodes (LEDs) on the electronics board. Once the measuring device has been switched on the LEDs indicate different states for the measuring device and the GMS module.
  • Page 55 Proline Promag L 800 Commissioning Endress+Hauser...
  • Page 56 www.addresses.endress.com...

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