GEM R488 Victoria Operating Instructions Manual
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GEM R488 Victoria Operating Instructions Manual

Motorized butterfly valve
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GEMÜ R488 Victoria
Motorized butterfly valve
Operating instructions
EN
further information
webcode: GW-R488

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Summary of Contents for GEM R488 Victoria

  • Page 1 GEMÜ R488 Victoria Motorized butterfly valve Operating instructions further information webcode: GW-R488...
  • Page 2 All rights including copyrights or industrial property rights are expressly reserved. Keep the document for future reference. © GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG 14.12.2020 GEMÜ R488 Victoria 2 / 69 www.gemu-group.com...

  • Page 3: Table Of Contents

    Product without special function X ....Product with special function X ......6 Order data ..............Butterfly valve with GEMÜ 9428, 9468 actuator Butterfly valve with J+J actuator ....... 10 Butterfly valve with AUMA actuator ....13 Butterfly valve with Bernard actuator ....16 7 Butterfly valve technical data ........

  • Page 4: Symbols Used

    – Lists 1.3 Definition of terms Corrosive chemicals! Working medium The medium that flows through the GEMÜ product. Control function GEMÜ products without an operator! The possible actuation functions of the GEMÜ product. Control medium The medium whose increasing or decreasing pressure causes the GEMÜ...

  • Page 5: Construction

    2. Do not paint the bolts and plastic parts of the product. 3.2 Description 3. Carry out installation and commissioning using trained The GEMÜ R488 Victoria soft seated metal butterfly valve is personnel. motorized. Various metal or plastic on/off or control actuat- 4.

  • Page 6: Gemü Conexo

    The CONEXO portal acts as a central element, helping to collect, manage and process all data. For further information on GEMÜ CONEXO please visit: www.gemu-group.com/conexo GEMÜ R488 Victoria 6 / 69...

  • Page 7: Correct Use

    Index X is applied to the ATEX marking. The following special conditions must be complied with: • Temperature class depending on the temperature of the conveyed medium and the clock frequency • Not permissible as an end-of-line valve www.gemu-group.com 7 / 69 GEMÜ R488 Victoria...

  • Page 8: Order Data

    6 Order data 6 Order data 6.1 Butterfly valve with GEMÜ 9428, 9468 actuator The order data provide an overview of standard configurations. Please check the availability before ordering. Other configurations available on request. Products ordered with bold marked ordering options are so-called preferred series. Depending on the nominal size, these are available more quickly.
  • Page 9 11 Voltage/Frequency 24 VDC 12 Control module ON/OFF actuator, relay, not reversible 13 Actuator version 2070 GEMÜ actuator, motorized, size 2, operating time 15 s, torque 70 Nm, supply voltage C1 14 Type of design Without 15 Special version Without...

  • Page 10: Butterfly Valve With J+J Actuator

    Flange AS 2129 Table "E", face-to-face dimension FTF EN 558, series 20 12 Control module Code 6 Body material Code ON/OFF 3-position actuator, additional potential- free limit switches EN-GJS-400-15 (GGG-40), epoxy-coated 250 μm GEMÜ R488 Victoria 10 / 69 www.gemu-group.com...
  • Page 11 Valve free of oil and grease, media wetted area 0107 cleaned and packed in PE bag Butterfly valve body powder coated, RAL 5015, sky 1892 blue Thermal separation between actuator and valve 5226 body via dew point barrier www.gemu-group.com 11 / 69 GEMÜ R488 Victoria...
  • Page 12 Class A (EN15714-2) 13 Actuator version J4C55 J+J actuator, motorized, type J4C, operating time 14 s, torque 55 Nm, heating, IP 67 14 Type of design Without 15 Special version Without 16 CONEXO without GEMÜ R488 Victoria 12 / 69 www.gemu-group.com...

  • Page 13: Butterfly Valve With Auma Actuator

    FTF EN 558, series 20 120V 60Hz Flange AS 2129 Table "E", face-to-face dimension FTF EN 558, series 20 230V 50Hz 230V 60Hz 6 Body material Code 400V 50Hz EN-GJS-400-15 (GGG-40), epoxy-coated 250 μm www.gemu-group.com 13 / 69 GEMÜ R488 Victoria...
  • Page 14 15 Special version Code Without ACS certification BELGAQUA certification WRAS certification ATEX certification ATEX certification (in the piping system) 16 CONEXO Code without Integrated RFID chip for electronic identification and traceability GEMÜ R488 Victoria 14 / 69 www.gemu-group.com...
  • Page 15 Class A (EN15714-2), Open/Close, 75° to 105°, continuously ad- justable, flasher unit for travel indication, heating, mechanical position indic- ator, KS, layer thickness 0.140mm, RAL7037, manual override, IP 68 14 Type of design Without 15 Special version Without 16 CONEXO without www.gemu-group.com 15 / 69 GEMÜ R488 Victoria...

  • Page 16: Butterfly Valve With Bernard Actuator

    FTF EN 558, series 20 230V 50Hz Flange AS 2129 Table "E", face-to-face dimension FTF EN 558, series 20 230V 60Hz 400V 50Hz 6 Body material Code 24VDC 85-260VAC EN-GJS-400-15 (GGG-40), epoxy-coated 250 μm GEMÜ R488 Victoria 16 / 69 www.gemu-group.com...
  • Page 17 2 additional limit switches, heating, manual over- ride, aluminium housing, RAL1014, IP 68 BERNARD actuator, motorized, type AQ50, operat- BC50 ing time 35s, torque 500Nm, 2 additional limit switches, heating, manual over- ride, aluminium housing, RAL1014, IP 68 www.gemu-group.com 17 / 69 GEMÜ R488 Victoria...
  • Page 18 BERNARD actuator, motorized, type AQ25, operating time 30s, torque 250Nm, 2 additional limit switches, heating, manual override, aluminium housing, RAL1014, IP 68 14 Type of design Without 15 Special version Without 16 CONEXO without GEMÜ R488 Victoria 18 / 69 www.gemu-group.com...

  • Page 19: Butterfly Valve Technical Data

    Use (installation) as end-of-line valve DN 50 – 200: 10 bar DN 250, 300: 6 bar Pressure/temperature DN 50 - 200 diagram: DN 250, 300 Temperature [°C] Pressure rating: PN 6 PN 10 PN 16 www.gemu-group.com 19 / 69 GEMÜ R488 Victoria...

  • Page 20: Product Conformity

    II -/2 G Ex h -/IIB T6...T3 -/Gb X Dust: II -/2D Ex h -/IIIC T150°C -/Db X Special function code Y Gas: II 2 G Ex h /IIC T6...T3 Gb X Dust: II 2D Ex h /IIIC T150°C Db X GEMÜ R488 Victoria 20 / 69 www.gemu-group.com...

  • Page 21: Mechanical Data

    13.9 18.35 19.64 28.74 27.26 36.75 Weights in kg 8 Technical data of actuator 8.1 GEMÜ 9428, 9468 actuators 8.1.1 Mechanical data Weight: GEMÜ 9428 Supply voltage 24 V / 100-250 V 2.4 kg Actuator version 3035: 2.4 kg Actuator version 3055: 2.8 kg...
  • Page 22 T 1A 5x20 mm GEMÜ 9468 Internal for functional module 0x Actuator version 2070: MT 6.3 A Actuator version 4100, 4200: MT 10.0 A Motor protective system by customer, see "Recommended motor protection" GEMÜ R488 Victoria 22 / 69 www.gemu-group.com...

  • Page 23: Bernard, Auma, J+J Actuators

    1.70 0.60 0.45 Current data in A GEMÜ 9468 Motor protection switch Siemens 3RV 1011-1FA10 type: Set current: 4.0 A 8.2 Bernard, AUMA, J+J actuators Note: For technical data see manufacturer's original datasheets www.gemu-group.com 23 / 69 GEMÜ R488 Victoria...

  • Page 24: Dimensions

    9 Dimensions 9 Dimensions 9.1 Actuator dimensions 9.1.1 GEMÜ 9428, 9468 actuators 9.1.1.1 Actuator version 1006, 1015, 2006, 2015 * Standard with supply voltage code O4 Actuator ver- sion 1006, 1015 2006, 2015 Dimensions in mm 9.1.1.2 Actuator version 3035, 3055...
  • Page 25 9.1.1.3 Actuator version 2070 121,5 83,5 Dimensions in mm 9.1.1.4 Actuator version 4100, 4200 277,5 Dimensions in mm 9.1.2 Bernard, AUMA, J+J actuators For more detailed information on third-party actuators, refer to the manufacturers' documentation www.gemu-group.com 25 / 69 GEMÜ R488 Victoria...

  • Page 26: Body Dimensions

    50.0 70.0 23.0 22.0 125.0 F07 | F10 70.0 102.0 11.0 34.0 22.0 125.0 F07 | F10 70.0 102.0 11.0 34.0 22.0 125.0 F07 | F10 70.0 102.0 11.0 34.0 Dimensions in mm GEMÜ R488 Victoria 26 / 69 www.gemu-group.com...
  • Page 27 240.0 413.0 173.0 60.0 263.0 157.0 11.0 193.0 202.0 71.0 265.0 466.0 201.0 68.0 317.0 185.0 11.0 242.0 252.0 92.0 290.0 531.0 241.0 78.0 366.0 164.0 11.0 291.0 302.0 112.0 Dimensions in mm www.gemu-group.com 27 / 69 GEMÜ R488 Victoria...
  • Page 28 17.5 235.0 20.6 8" 292.0 18.0 292.0 22.0 292.1 17.5 292.1 20.6 10" 356.0 22.0 356.0 22.0 355.6 22.2 355.6 22.2 12" 406.0 22.0 406.0 26.0 406.4 22.2 406.4 25.4 Dimensions in mm GEMÜ R488 Victoria 28 / 69 www.gemu-group.com...
  • Page 29 175.0 19.0 185.0 23.0 5" 210.0 23.0 225.0 25.0 6" 240.0 23.0 260.0 25.0 8" 290.0 23.0 305.0 25.0 10" 355.0 25.0 380.0 27.0 12" 22,5 400.0 25.0 22,5 430.0 27.0 Dimensions in mm www.gemu-group.com 29 / 69 GEMÜ R488 Victoria...
  • Page 30 240.0 415.0 175.0 60.0 264.0 325.0 12.0 193.0 202.0 71.0 265.0 467.0 202.0 68.0 317.0 386.0 11.0 242.0 252.0 92.0 290.0 531.0 241.0 78.0 366.0 459.0 12.0 291.0 302.0 112.0 Dimensions in mm GEMÜ R488 Victoria 30 / 69 www.gemu-group.com...
  • Page 31 209.6 5/8" 6" 235.0 235.0 235.0 5/8" 235.0 3/4" 8" 292.0 292.0 292.1 5/8" 292.1 3/4" 10" 356.0 356.0 355.6 3/4" 355.6 3/4" 12" 406.0 406.0 406.4 3/4" 406.4 7/8" Dimensions in mm www.gemu-group.com 31 / 69 GEMÜ R488 Victoria...
  • Page 32 210.0 M20 45.0 225.0 M22 6" 45.0 240.0 M20 30.0 260.0 M22 8" 30.0 290.0 M20 30.0 305.0 M22 10" 30.0 355.0 M22 30.0 380.0 M24 12" 22.5 400.0 M22 22.5 Dimensions in mm GEMÜ R488 Victoria 32 / 69 www.gemu-group.com...

  • Page 33: Manufacturer's Information

    "Technical data"). Danger – bodily injury! 4. Do not store solvents, chemicals, acids, fuels or similar fluids in the same room as GEMÜ products and their spare ▶ Risk of severe injury! parts. Before performing any work on the ●...

  • Page 34: Installation Location

    13. Secure the plant or plant component against recommis- product. If media is contaminated and DN ≥ 300, install sioning. GEMÜ R488 horizontally, so that the lower edge of the disc 14. Depressurize the plant or plant component. opens in-line with flow direction.

  • Page 35: Installation Of The Standard Version

    11 Installation in piping 4. The inside diameter of the piping must match the nominal 11.3 Installation of the standard version diameter of the GEMÜ product. CAUTION 5. The diameter of the pipe flanges should be, in compliance with the respective nominal size, between "D max" and "D Damage! min"...

  • Page 36: Installation Of The Atex Version

    12 GEMÜ 9428 electrical connection 12 GEMÜ 9428 electrical connection DANGER Risk of electric shock ▶ Risk of injury or death (if operating voltage is higher than safe extra low voltage). ▶ Adjustments are made with the actu- ator cover removed.
  • Page 37 12 GEMÜ 9428 electrical connection 12.1 Connection/wiring diagram NOTICE Parallel operation ▶ Parallel operation only possible with K-no. 6410. 12.1.1 On/Off actuator (code A0) 12 V DC (code B1) / 24 V DC (code C1) Assignment of the terminal strips...
  • Page 38 12 GEMÜ 9428 electrical connection 12 V AC (code B4) / 24 V AC (code C4) Assignment of the terminal strips Item Description L1, supply voltage N, supply voltage L1, change-over (OPEN/CLOSE) N, change-over (OPEN/CLOSE) PE, protective earth conductor Preferred direction -OPEN- when all signals are present...
  • Page 39 12 GEMÜ 9428 electrical connection 100 - 250 V AC (code 04) Position of the connectors Electrical connection Plug assignment X1 Description L1, supply voltage N, supply voltage L1, direction of travel CLOSED N, direction of travel CLOSED L1, direction of travel OPEN...
  • Page 40 12 GEMÜ 9428 electrical connection 12 V DC (code B1) / 24 V DC (code C1) / K-no. 6598 Position of the connectors Electrical connection Plug assignment X1 Description Uv+, direction of travel CLOSED Uv-, direction of travel CLOSED Uv+, direction of travel OPEN Uv-, direction of travel OPEN n.
  • Page 41 12 GEMÜ 9428 electrical connection 12 V AC (code B4) / 24 V AC (code C4) / K-no. 6598 Position of the connectors Electrical connection Plug assignment X2 Description L1, supply voltage N, supply voltage L1, change-over (OPEN/CLOSE) N, change-over (OPEN/CLOSE) n.
  • Page 42 12 GEMÜ 9428 electrical connection 12 V DC (code B1) / 24 V DC (code C1) / K-no. 6410 NOTICE Parallel operation ▶ Parallel operation only possible with K-no. 6410. Assignment of the terminal strips Item Description Uv+, direction of travel CLOSED...
  • Page 43 12 GEMÜ 9428 electrical connection 12.1.2 On/Off actuator with 2 potential-free limit switches (code AE) DANGER Risk of electric shock ▶ Death or injuries The end positions (potential-free limit switches) are set mechanically by means of ● adjusting screws. To do this, disconnect the plant from the power supply. This may...
  • Page 44 12 GEMÜ 9428 electrical connection Connection diagram CLOSED OPEN Additional limit switches External wiring CLOSED-0-OPEN Connection assignment X1, UV Connection assignment X2, S1/S2 Actuator CLOSED Direction of travel CLOSED OPEN Direction of travel OPEN GEMÜ R488 Victoria 44 / 69...
  • Page 45 12 GEMÜ 9428 electrical connection 12 V AC (code B4) / 24 V AC (code C4) Position of the connectors Actuator version 2015 Actuator version 1006 S1/S2 UV S1/S2 Electrical connection Plug assignment X1, UV Plug assignment X2, S1/S2 Description...
  • Page 46 12 GEMÜ 9428 electrical connection 100-250 V AC (code 04) Position of the connectors Actuator version 3035, 3055 Actuator version 2006, 2015 S1/S2 Electrical connection Plug assignment X1, UV Plug assignment X2, S1/S2 Description Description L1, supply voltage Change-over contact limit switch CLOSED...
  • Page 47 12 GEMÜ 9428 electrical connection 12 V DC (code B1) / 24 V DC (code C1) / K-no. 6722 Position of the connectors Electrical connection Plug assignment X1 Plug assignment X2 Description Description Uv+, direction of travel CLOSED Change-over contact limit switch CLOSED...
  • Page 48 12 GEMÜ 9428 electrical connection 12 V AC (code B4) / 24 V AC (code C4) / K-no. 6722 Position of the connectors Electrical connection Plug assignment X1 Plug assignment X2 Description Description L1, supply voltage Change-over contact limit switch CLOSED...
  • Page 49 12 GEMÜ 9428 electrical connection 100-250 V AC (Code O4) / K-no. 6722 Position of the connectors Electrical connection Plug assignment X1 Plug assignment X2 Description Description L1, supply voltage Change-over contact limit switch CLOSED N, supply voltage Make contact limit switch CLOSED...

  • Page 50: Gemü 9468 Electrical Connection

    13 GEMÜ 9468 electrical connection 13 GEMÜ 9468 electrical connection DANGER Risk of electric shock ▶ Risk of injury or death (if operating voltage is higher than safe extra low voltage). ▶ Adjustments are made with the actu- ator cover removed.
  • Page 51 13 GEMÜ 9468 electrical connection 13.1 Connection/wiring diagram 13.1.1 On/Off actuator with relay (code 00), 24 V DC (code C1) 13.1.1.1 Position of the connectors Actuator version 2070 Actuator version 4100, 4200 13.1.1.2 Electrical connection Plug assignment X1 Description L1 / Uv+, direction of travel CLOSED...
  • Page 52 13 GEMÜ 9468 electrical connection 13.1.2.2 Electrical connection Plug assignment X1 Plug assignment X2 Description Description L1 / Uv+, direction of travel CLOSED Change-over contact limit switch CLOSED L1 / Uv+, direction of travel OPEN Make contact limit switch CLOSED...
  • Page 53 13 GEMÜ 9468 electrical connection 13.1.3.2 Electrical connection Plug assignment X1 Plug assignment X2 Description Description L1 / Uv+, direction of travel CLOSED n. c. L1 / Uv+, direction of travel OPEN n. c. N / Uv-, neutral conductor n. c.

  • Page 54: Electrical Connection - Bernard, Auma, J+J

    ● maximum permitted pressures caused by pressure surges (water hammer). CAUTION Use as end-of-line valve! ▶ Damage to the GEMÜ product. When using the GEMÜ product as an ● end-of-line valve, a mating flange must be fitted. CAUTION Cleaning agent ▶...

  • Page 55: Operation

    16 Operation 16 Operation 16.1.2 Manual override DANGER 16.1 Operation - GEMÜ 9428 Electric shock by dangerous voltage! CAUTION ▶ Risk of injury or death (if operating OPEN/CLOSE control voltage is higher than safe extra low OPEN/CLOSE control does not allow direct switching (re- voltage).
  • Page 56 16 Operation 16.1.3 Setting the limit switches The GEMÜ 9428 motorized actuator is delivered in open posi- tion. DANGER The following drawings differ depending on the actuator ver- sion! Risk of electric shock ▶ Risk of injury or death (if operating 1.

  • Page 57: Operation - Gemü 9468

    16 Operation 16.2 Operation - GEMÜ 9468 16.2.1 Optical position indicator Actuator version 2070 closed open offen Actuator version 4100, 4200 8. Put on cover of actuator 3. open closed 9. Tighten cover 3. 10. Put on protective caps 1.

  • Page 58: Operation - Third-Party Actuators

    Anticlockwise: Open 16.2.3 Setting the end positions The GEMÜ 9468 motorized actuator is delivered in its open position. The "OPEN" and "CLOSED" end positions are set using the limit switch 4. These are actuated using the lever 9 and can be adjusted by undoing the two screws (see chapter "Product...

  • Page 59: Troubleshooting

    Check the actuator for potential damage, replace the actuator if necessary Valve body damaged Check valve body for potential damage, replace valve body if necessary Unions loose Tighten unions Incorrect assembly Check actuator mounting on the valve body www.gemu-group.com 59 / 69 GEMÜ R488 Victoria...

  • Page 60: Removing The Butterfly Valve From The Piping

    WARNING CAUTION Corrosive chemicals! Use of incorrect spare parts! ▶ Risk of caustic burns. ▶ Damage to the GEMÜ product. Wear suitable protective gear. ▶ Manufacturer liability and guarantee will be void. ● Completely drain the plant. Use only genuine parts from GEMÜ.

  • Page 61: 18.4 Presetting The Butterfly Valves

    6. Repeat steps 1 to 4 until the L dimension has been reached. 7. In the open position, the disc must be set to 90°, otherwise the Kv value will be reduced. L [mm] W [°] 10.0 11.0 11.8 12.6 13.4 14.1 15.5 www.gemu-group.com 61 / 69 GEMÜ R488 Victoria...

  • Page 62: 19 Spare Parts

    19 Spare parts 19.1 Ordering spare parts CAUTION Use of incorrect spare parts! ▶ Damage to the GEMÜ product. ▶ Manufacturer liability and guarantee will be void. Use only genuine parts from GEMÜ. ● When ordering spare parts, please provide the following information: 1.

  • Page 63: Definition Of Terms

    19 Spare parts 19.2 Lug Item Name Order designation Coated metallic valve body Bush Threaded plug O-ring Axis R480…SVK… Shaft Support ring O-ring Bush Hexagon head bolt with pin Liner R480…SLN… Butterfly disc R480…SDS… www.gemu-group.com 63 / 69 GEMÜ R488 Victoria...

  • Page 64: 19.3 Wafer

    19 Spare parts 19.3 Wafer Item Name Order designation Coated metallic valve body Bush Threaded plug O-ring Axis R480…SVK… Shaft Support ring O-ring Bush Hexagon head bolt with pin Liner R480…SLN… Butterfly disc R480…SDS… GEMÜ R488 Victoria 64 / 69 www.gemu-group.com...

  • Page 65: 19.4 Replacement Of Spare Parts

    SVK wearing parts kit"). 2. Disassemble the SDS wearing parts kit (see chapter "Re- placing SDS wearing parts kit"). 3. Remove the liner 11. 4. Assemble the wearing parts kit in reverse order. www.gemu-group.com 65 / 69 GEMÜ R488 Victoria...

  • Page 66: 20 Removal From Piping

    2. Remove in reverse order to installation. goods can be processed only when this note is completed. If no return delivery note is included with the product, GEMÜ 21 Disposal cannot process credits or repair work but will dispose of the 1.

  • Page 67: Ec (Machinery Directive)

    23 Declaration of Incorporation according to 2006/42/EC (Machinery Directive) Declaration of Incorporation according to the EC Machinery Directive 2006/42/EC, Annex II, 1.B for partly completed machinery GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG Fritz-Müller-Straße 6-8 74653 Ingelfingen-Criesbach, Germany declare that the following product...

  • Page 68: (Pressure Equipment Directive)

    DN250–DN600 Note for products with a nominal size ≤ DN 25: The products are developed and produced according to GEMÜ process instructions and quality standards which comply with the requirements of ISO 9001 and ISO 14001. According to Article 4, Paragraph 3 of the Pressure Equipment Directive 2014/68/EU these products must not be identified by a CE-label.
  • Page 69 Subject to alteration GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG *88742706* Fritz-Müller-Straße 6–8, 74653 Ingelfingen-Criesbach, Germany 12.2020 | 88742706 Phone +49 (0) 7940 1230 · info@gemue.de www.gemu-group.com...

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Victoria r488

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