Related Manuals for GEM R480 Victoria
Summary of Contents for GEM R480 Victoria
- Page 1 GEMÜ R480 Victoria Butterfly valve with bare shaft Operating instructions further information webcode: GW-R480 DN V .C OM /AF...
- Page 2 All rights including copyrights or industrial property rights are expressly reserved. Keep the document for future reference. © GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG 26.06.2023 GEMÜ R480 Victoria 2 / 46 www.gemu-group.com...
-
Page 3: Table Of Contents
3 Product description ..........Construction ..........Description ............. Function ............Product label ..........ATEX label ............4 GEMÜ CONEXO ............ 5 Correct use ............Product without special function X ....Product with special function X ....6 Order data ............Order codes ........... -
Page 4: General Information
– Lists 1.3 Definition of terms Corrosive chemicals! Working medium The medium that flows through the GEMÜ product. Control function GEMÜ products without an operator! The possible actuation functions of the GEMÜ product. Control medium The medium whose increasing or decreasing pressure causes the GEMÜ... -
Page 5: Safety Information
11. Operate the product in accordance with this document. 3.2 Description 12. Operate the product in accordance with the specifications. The GEMÜ R480 Victoria soft seated metal butterfly valve is 13. Maintain the product correctly. equipped with a bare shaft with top flange in accordance with 14. -
Page 6: Product Label
The month of manufacture is encoded in the traceability num- using the CONEXO pen RFID reader. The CONEXO app, which ber and can be obtained from GEMÜ. The product was manu- can be installed on mobile devices, not only facilitates and im- factured in Germany. -
Page 7: Correct Use
Index X is applied to the ATEX marking. The following special conditions must be complied with: - Temperature class depending on the temperature of the conveyed medium and the clock frequency - Not permissible as an end-of-line valve www.gemu-group.com 7 / 46 GEMÜ R480 Victoria... -
Page 8: Order Data
6 Order data 6 Order data Other configurations available on request. Please check the availability with GEMÜ before ordering. Products ordered with bold marked ordering options are so-called preferred series. Depending on the nominal size, these are available more quickly. -
Page 9: Order Example - Standard Version
EN-GJS-400-15 (GGG-40), epoxy coated 250 μm 7 Disc material 1.4408 8 Shaft material 1.4021 9 Shut-off seal material EPDM 10 Liner fixing Loose liner 11 Type of design Without 12 Special version Without 13 CONEXO Without www.gemu-group.com 9 / 46 GEMÜ R480 Victoria... -
Page 10: Technical Data
Can be used up to a vacuum of 800 mbar (abs) with replaceable liner or with bonded liner up to a vacuum of 2 mbar (abs) through a leakage rate at 10 [mbar l/sec] These values apply to room temperature and air. The values may deviate for other media and other temperatures. GEMÜ R480 Victoria 10 / 46 www.gemu-group.com... - Page 11 1083.0 2406.0 3997.0 6425.0 10213.0 15800.0 21127.0 22050.0 3/10 1563.0 3473.0 5770.0 9276.0 14744.0 22809.0 30500.0 31832.0 Kv values in m³/h When the opening angle is below 30° no regulation should be made! www.gemu-group.com 11 / 46 GEMÜ R480 Victoria...
-
Page 12: Product Conformity
Dust: II 2 D Ex h IIIC T150 °C Db X SIL: Product description: GEMÜ butterfly valve R480 Victoria® Type of valve: Safety function: The safety function of the Butterfly Valve is to open on trip, close on trip, or close with a tight shutoff on trip. -
Page 13: Mechanical Data
1250.0 1441.0 2140.0 Torques in Nm * Standard Working medium water (20 °C) and optimal operating conditions Tightening torques: Bolt size Tightening torque [Nm] 5–6 10–11 23–25 48–52 82–86 132–138 200–210 390–410 675–705 www.gemu-group.com 13 / 46 GEMÜ R480 Victoria... - Page 14 7 Technical data Weight: Wafer U section 10.1 13.9 18.4 19.6 28.7 27.3 36.8 48.0 66.0 72.0 110.0 107.0 95.0 125.0 120.0 164.0 192.0 261.0 Weights in kg GEMÜ R480 Victoria 14 / 46 www.gemu-group.com...
-
Page 15: Actuator Flange
36.0 14 D36 160.0 140.0 17.0 28.0 37.0 27.0 36.0 14 D36 160.0 140.0 17.0 28.0 37.0 27.0 36.0 14 D36 200.0 165.0 21.0 37.0 47.0 36.0 46.0 16 D46 Dimensions in mm www.gemu-group.com 15 / 46 GEMÜ R480 Victoria... -
Page 16: Body
912.0 442.0 700.0 700.0 24.0 154.0 574.0 593.4 220.0 Dimensions in mm * Please note dimension H to prevent disc binding on internal pipe Please note: chamfer flanges for plastic pipelines if necessary GEMÜ R480 Victoria 16 / 46 www.gemu-group.com... - Page 17 Code 3: PN 16/flange EN 1092, face-to-face dimension FTF EN 558 series 20 Code D: ANSI B16.5, class 150, face-to-face dimension FTF EN 558, series 20, For lug bodies/threaded holes with UNC thread www.gemu-group.com 17 / 46 GEMÜ R480 Victoria...
- Page 18 M24 22.5 16 525.0 M27 22.5 16 540.0 1" 18" 565.0 585.0 M27 22.5 16 578.0 1⅛" 20" 620.0 650.0 635.0 1⅛" 24" 725.0 770.0 749.0 1¼" Dimensions in mm n = number of bolts GEMÜ R480 Victoria 18 / 46 www.gemu-group.com...
- Page 19 16" 18" 22.5 16 584.0 22.5 16 584.0 20" 24" 22.5 16 756.0 M27 22.5 16 756.0 M30 22.5 16 756.0 M27 22.5 16 756.0 Dimensions in mm n = number of bolts www.gemu-group.com 19 / 46 GEMÜ R480 Victoria...
- Page 20 6" 240.0 23.0 8" 290.0 23.0 305.0 25.0 10" 355.0 25.0 12" 22,5 400.0 25.0 14" 16" 22.5 510.0 18" 565.0 20" 620.0 24" 730.0 Dimensions in mm n = number of bolts GEMÜ R480 Victoria 20 / 46 www.gemu-group.com...
- Page 21 EN1092-1 PN10 EN1092-1 PN16 ANSI B16.5/CL150 AS 2129 D AS 2129 E JIS 5 K JIS-K10 JIS-K16 BS10 D BS10 E * Note: It is important to centrically align the butterfly valve during installation www.gemu-group.com 21 / 46 GEMÜ R480 Victoria...
- Page 22 DN 450 - PN 10, PN16 Bolt with nut n = number of bolts n/2 = number of eyes (flange eyes) Connection (code) EN1092-1 PN10 EN1092-1 PN16 (code 2) (code 3) Dimensions in mm GEMÜ R480 Victoria 22 / 46 www.gemu-group.com...
- Page 23 3/4″-10 30.2 7/8″- 9 31.7 7/8″- 9 34.9 1″- 8 36.5 1″- 8 39.7 1 1/8″-7 39.7 1 1/8″-7 46.0 1 1/8″-7 47.6 1 1/4″-7 Dimensions in mm 1) Thread acc. to UNC www.gemu-group.com 23 / 46 GEMÜ R480 Victoria...
- Page 24 647.0 300.0 596.0 596.0 20.0 102.0 379.0 391.4 145.0 Dimensions in mm * Please note dimension H to prevent disc binding on internal pipe Please note: chamfer flanges for plastic pipelines if necessary GEMÜ R480 Victoria 24 / 46 www.gemu-group.com...
- Page 25 M24 22.5 16 525.0 M27 22.5 16 540.0 1" Dimensions in mm n = number of bolts * Standard: 8 holes code 3 (PN16); if 4 holes are required, select code 2 (PN10); www.gemu-group.com 25 / 46 GEMÜ R480 Victoria...
- Page 26 6" 235.0 235.0 235.0 235.0 8" 292.0 292.0 292.1 292.1 10" 356.0 356.0 355.6 355.6 12" 406.0 406.0 406.4 406.4 14" 470.0 470.0 470.0 470.0 Dimensions in mm n = number of bolts GEMÜ R480 Victoria 26 / 46 www.gemu-group.com...
- Page 27 150.0 4" 45.0 175.0 5" 45.0 210.0 6" 45.0 240.0 8" 30.0 290.0 10" 30.0 355.0 12" 22.5 400.0 14" 22.5 445.0 16" 22.5 510.0 Dimensions in mm n = number of bolts www.gemu-group.com 27 / 46 GEMÜ R480 Victoria...
- Page 28 5/8″-11 22.2 5/8″-11 23.8 5/8″-11 23.8 5/8″-11 23.8 3/4″-10 25.4 3/4″-10 28.6 3/4″-10 30.2 7/8″- 9 31.7 7/8″- 9 34.9 1″- 8 36.5 1″- 8 Dimensions in mm 1) Thread acc. to UNC GEMÜ R480 Victoria 28 / 46 www.gemu-group.com...
- Page 29 470.0 917.0 447.0 840.0 24.0 154.0 574.0 220.0 593.4 Dimensions in mm * Please note dimension H to prevent disc binding on internal pipe Please note: chamfer flanges for plastic pipelines if necessary www.gemu-group.com 29 / 46 GEMÜ R480 Victoria...
- Page 30 Code 3: PN 16/flange EN 1092, face-to-face dimension FTF EN 558 series 20 Code D: ANSI B16.5, class 150, face-to-face dimension FTF EN 558, series 20, For lug bodies/threaded holes with UNC thread 2) Thread acc. to UNC GEMÜ R480 Victoria 30 / 46 www.gemu-group.com...
- Page 31 1⅛" 24" 725.0 770.0 749.0 1¼" Dimensions in mm U section Flange EN1092-1 PN6 EN1092-1 PN10 EN1092-1 PN16 ANSI B16.5/CL150 AS 2129 E BS10 D BS10 E * only available with threaded holes www.gemu-group.com 31 / 46 GEMÜ R480 Victoria...
- Page 32 (code D) 36.5 1″- 8 36.5 1″- 8 39.7 1 1/8″-7 39.7 1 1/8″-7 46.0 1 1/8″-7 46.0 1 1/8″-7 47.6 1 1/4″-7 47.6 1 1/4″-7 Dimensions in mm 1) Thread acc. to UNC GEMÜ R480 Victoria 32 / 46 www.gemu-group.com...
-
Page 33: Manufacturer's Information
CAUTION chapter "Technical data"). Risk of crushing! 4. Do not store solvents, chemicals, acids, fuels or similar fluids in the same room as GEMÜ products and their spare ▶ Risk of severe injury! parts. Before performing any work on the ●... -
Page 34: Installation Location
13. Secure the plant or plant component against recommis- product. If media is contaminated and DN ≥ 300, install sioning. GEMÜ R480 horizontally, so that the lower edge of the disc 14. Depressurize the plant or plant component. opens in-line with flow direction. -
Page 35: Installation Of The Standard Version
10 Installation in piping 4. The inside diameter of the piping must match the nominal 10.3 Installation of the standard version diameter of the GEMÜ product. CAUTION 5. The diameter of the pipe flanges should be, in compliance with the respective nominal size, between "D max" and "D Damage! min"... -
Page 36: Installation Of The Atex Version
15. Tighten the nuts 5 diagonally until the flanges fit tightly on ▶ Damage to the GEMÜ product. the body. When using the GEMÜ product as an Observe the permissible tightening torque of the bolts ● end-of-line valve, a mating flange must (see "Mechanical data"). -
Page 37: Troubleshooting
Check installation of valve body in piping Increased switching noises when opening When the disc is in the closed position, Use the product regularly the product this may cause a higher breakaway torque www.gemu-group.com 37 / 46 GEMÜ R480 Victoria... -
Page 38: Inspection And Maintenance
WARNING CAUTION Corrosive chemicals! Use of incorrect spare parts! ▶ Risk of caustic burns ▶ Damage to the GEMÜ product Wear appropriate protective gear. ▶ Manufacturer liability and guarantee will be void ● Completely drain the plant. Use only genuine parts from GEMÜ. -
Page 39: Presetting The Butterfly Valves
6. Repeat steps 1 to 4 until the L dimension has been reached. 7. In the open position, the disc must be set to 90°, otherwise the Kv value will be reduced. L [mm] W [°] 10.0 11.0 11.8 12.6 13.4 14.1 15.5 www.gemu-group.com 39 / 46 GEMÜ R480 Victoria... -
Page 40: Spare Parts
15 Spare parts 15.1 Ordering spare parts CAUTION Use of incorrect spare parts! ▶ Damage to the GEMÜ product ▶ Manufacturer liability and guarantee will be void Use only genuine parts from GEMÜ. ● When ordering spare parts, please provide the following information: 1. -
Page 41: Lug
Order designation Liner R480…SLN… O-ring R480…SLN… O-ring R480…SLN… Support ring R480…SLN… Bush R480…SVK… Bush R480…SVK… Hexagon head bolt with pin R480…SVK… Axis R480…SSH… Shaft R480…SSH… Butterfly disc R480…SDS… Coated metallic valve body Threaded plug www.gemu-group.com 41 / 46 GEMÜ R480 Victoria... -
Page 42: Wafer
Order designation Liner R480…SLN… O-ring R480…SLN… O-ring R480…SLN… Support ring R480…SLN… Bush R480…SVK… Bush R480…SVK… Hexagon head bolt with pin R480…SVK… Axis R480…SSH… Shaft R480…SSH… Butterfly disc R480…SDS… Coated metallic valve body Threaded plug GEMÜ R480 Victoria 42 / 46 www.gemu-group.com... -
Page 43: Replacement Of Spare Parts
SVK wearing parts kit"). 2. Disassemble the SDS wearing parts kit (see chapter "Re- placing SDS wearing parts kit"). 3. Remove the liner 11. 4. Assemble the wearing parts kit in reverse order. www.gemu-group.com 43 / 46 GEMÜ R480 Victoria... -
Page 44: Removal From Piping
2. Remove in reverse order to installation. goods can be processed only when this note is completed. If no return delivery note is included with the product, GEMÜ 17 Disposal cannot process credits or repair work but will dispose of the 1. -
Page 45: Eu Declaration Of Conformity In Accordance With 2014/68/Eu (Pressure Equipment Directive)
2014/68/EU (Pressure Equipment Directive) PED introductory text We, the company GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG Fritz-Müller-Strasse 6–8 74653 Ingelfingen-Criesbach, Germany hereby declare under our sole responsibility that the below-mentioned product complies with the regulations of the above-men- tioned Directive. - Page 46 GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG Fritz-Müller-Straße 6-8, 74653 Ingelfingen-Criesbach, Germany Subject to alteration Phone +49 (0) 7940 1230 · info@gemue.de www.gemu-group.com 06.2023 | 88711249...