Related Manuals for GEM R480 Victoria
Summary of Contents for GEM R480 Victoria
- Page 1 GEMÜ R480 Victoria Butterfly valve with bare shaft Operating instructions further information webcode: GW-R480...
- Page 2 All rights including copyrights or industrial property rights are expressly reserved. Keep the document for future reference. © GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG 01.02.2021 GEMÜ R480 Victoria 2 / 34 www.gemu-group.com...
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Page 3: Table Of Contents
3 Product description ........... Construction ............Description ............Function ............... Product label ............ATEX label ............4 GEMÜ CONEXO ............5 Correct use ............... Product without special function X ....Product with special function X ......6 Order data ..............Order codes ............ -
Page 4: General Information
– Lists 1.3 Definition of terms Corrosive chemicals! Working medium The medium that flows through the GEMÜ product. Control function GEMÜ products without an operator! The possible actuation functions of the GEMÜ product. Control medium The medium whose increasing or decreasing pressure causes the GEMÜ... -
Page 5: Safety Information
11. Operate the product in accordance with this document. 12. Operate the product in accordance with the specifications. The GEMÜ R480 Victoria soft seated metal butterfly valve is equipped with a bare shaft with top flange in accordance with 13. Maintain the product correctly. -
Page 6: Product Label
The month of manufacture is encoded in the traceability num- using the CONEXO pen RFID reader. The CONEXO app, which ber and can be obtained from GEMÜ. The product was manu- can be installed on mobile devices, not only facilitates and im- factured in Germany. -
Page 7: Correct Use
Index X is applied to the ATEX marking. The following special conditions must be complied with: • Temperature class depending on the temperature of the conveyed medium and the clock frequency • Not permissible as an end-of-line valve www.gemu-group.com 7 / 34 GEMÜ R480 Victoria... -
Page 8: Order Data
6 Order data 6 Order data Other configurations available on request. Please check the availability with GEMÜ before ordering. Products ordered with bold marked ordering options are so-called preferred series. Depending on the nominal size, these are available more quickly. -
Page 9: Order Example - Standard Version
EN-GJS-400-15 (GGG-40), epoxy-coated 250 μm 7 Disc material 1.4408 8 Shaft material 1.4021 9 Shut-off seal material EPDM 10 Liner fixing Loose liner 11 Type of design Without 12 Special version Without 13 CONEXO without www.gemu-group.com 9 / 34 GEMÜ R480 Victoria... -
Page 10: Technical Data
Use (installation) as end-of-line valve DN 50 – 200: 10 bar DN 250, 300: 6 bar Pressure/temperature DN 50 - 200 diagram: DN 250, 300 Temperature [°C] Pressure rating: PN 6 PN 10 PN 16 GEMÜ R480 Victoria 10 / 34 www.gemu-group.com... -
Page 11: Product Conformity
II 2D Ex h /IIIC T150°C Db X 7.5 Mechanical data Weight: Wafer 1.70 2.22 2.47 2.91 3.18 4.40 4.36 6.20 5.87 8.10 7.73 10.13 13.9 18.35 19.64 28.74 27.26 36.75 Weights in kg www.gemu-group.com 11 / 34 GEMÜ R480 Victoria... - Page 12 100.0 145.0 242.0 152.0 310.0 245.0 330.0 Torques in Nm Working medium water (20 °C) and optimal operating conditions Butterfly valves with bonded liner: the torques must be multiplied by the factor 1.3 GEMÜ R480 Victoria 12 / 34 www.gemu-group.com...
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Page 13: Dimensions
50.0 70.0 23.0 22.0 125.0 F07 | F10 70.0 102.0 11.0 34.0 22.0 125.0 F07 | F10 70.0 102.0 11.0 34.0 22.0 125.0 F07 | F10 70.0 102.0 11.0 34.0 Dimensions in mm www.gemu-group.com 13 / 34 GEMÜ R480 Victoria... -
Page 14: Body
240.0 413.0 173.0 60.0 263.0 157.0 11.0 193.0 202.0 71.0 265.0 466.0 201.0 68.0 317.0 185.0 11.0 242.0 252.0 92.0 290.0 531.0 241.0 78.0 366.0 164.0 11.0 291.0 302.0 112.0 Dimensions in mm GEMÜ R480 Victoria 14 / 34 www.gemu-group.com... - Page 15 18.0 292.0 22.0 292.1 17.5 292.1 20.6 10" 356.0 22.0 356.0 22.0 355.6 22.2 355.6 22.2 12" 406.0 22.0 406.0 26.0 406.4 22.2 406.4 25.4 Dimensions in mm n = number of bolts www.gemu-group.com 15 / 34 GEMÜ R480 Victoria...
- Page 16 210.0 23.0 225.0 25.0 6" 240.0 23.0 260.0 25.0 8" 290.0 23.0 305.0 25.0 10" 355.0 25.0 380.0 27.0 12" 22,5 400.0 25.0 22,5 430.0 27.0 Dimensions in mm n = number of bolts GEMÜ R480 Victoria 16 / 34 www.gemu-group.com...
- Page 17 240.0 415.0 175.0 60.0 264.0 325.0 12.0 193.0 202.0 71.0 265.0 467.0 202.0 68.0 317.0 386.0 11.0 242.0 252.0 92.0 290.0 531.0 241.0 78.0 366.0 459.0 12.0 291.0 302.0 112.0 Dimensions in mm www.gemu-group.com 17 / 34 GEMÜ R480 Victoria...
- Page 18 235.0 5/8" 235.0 3/4" 8" 292.0 292.0 292.1 5/8" 292.1 3/4" 10" 356.0 356.0 355.6 3/4" 355.6 3/4" 12" 406.0 406.0 406.4 3/4" 406.4 7/8" Dimensions in mm n = number of bolts GEMÜ R480 Victoria 18 / 34 www.gemu-group.com...
- Page 19 45.0 240.0 M20 30.0 260.0 M22 8" 30.0 290.0 M20 30.0 305.0 M22 10" 30.0 355.0 M22 30.0 380.0 M24 12" 22.5 400.0 M22 22.5 Dimensions in mm n = number of bolts www.gemu-group.com 19 / 34 GEMÜ R480 Victoria...
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Page 20: Manufacturer's Information
"Technical data"). Danger – bodily injury! 4. Do not store solvents, chemicals, acids, fuels or similar fluids in the same room as GEMÜ products and their spare ▶ Risk of severe injury! parts. Before performing any work on the ●... -
Page 21: Installation Location
13. Secure the plant or plant component against recommis- product. If media is contaminated and DN ≥ 300, install sioning. GEMÜ R480 horizontally, so that the lower edge of the disc 14. Depressurize the plant or plant component. opens in-line with flow direction. -
Page 22: Installation Of The Standard Version
10 Installation in piping 4. The inside diameter of the piping must match the nominal 10.3 Installation of the standard version diameter of the GEMÜ product. CAUTION 5. The diameter of the pipe flanges should be, in compliance with the respective nominal size, between "D max" and "D Damage! min"... -
Page 23: Installation Of The Atex Version
15. Tighten the nuts 5 diagonally until the flanges fit tightly on ▶ Damage to the GEMÜ product. the body. When using the GEMÜ product as an Observe the permissible tightening torque of the bolts ● end-of-line valve, a mating flange must (see "Mechanical data"). -
Page 24: Troubleshooting
Check installation of valve body in piping Increased switching noises when opening When the disc is in the closed position, Use the product regularly the product this may cause a higher breakaway torque GEMÜ R480 Victoria 24 / 34 www.gemu-group.com... -
Page 25: Inspection And Maintenance
WARNING CAUTION Corrosive chemicals! Use of incorrect spare parts! ▶ Risk of caustic burns. ▶ Damage to the GEMÜ product. Wear suitable protective gear. ▶ Manufacturer liability and guarantee will be void. ● Completely drain the plant. Use only genuine parts from GEMÜ. -
Page 26: Presetting The Butterfly Valves
6. Repeat steps 1 to 4 until the L dimension has been reached. 7. In the open position, the disc must be set to 90°, otherwise the Kv value will be reduced. L [mm] W [°] 10.0 11.0 11.8 12.6 13.4 14.1 15.5 GEMÜ R480 Victoria 26 / 34 www.gemu-group.com... -
Page 27: Spare Parts
15 Spare parts 15.1 Ordering spare parts CAUTION Use of incorrect spare parts! ▶ Damage to the GEMÜ product. ▶ Manufacturer liability and guarantee will be void. Use only genuine parts from GEMÜ. ● When ordering spare parts, please provide the following information: 1. -
Page 28: Lug
Order designation Liner R480…SLN… O-ring R480…SLN… O-ring R480…SLN… Support ring R480…SLN… Bush R480…SVK… Bush R480…SVK… Hexagon head bolt with pin R480…SVK… Axis R480…SSH… Shaft R480…SSH… Butterfly disc R480…SDS… Coated metallic valve body Threaded plug GEMÜ R480 Victoria 28 / 34 www.gemu-group.com... -
Page 29: Wafer
Order designation Liner R480…SLN… O-ring R480…SLN… O-ring R480…SLN… Support ring R480…SLN… Bush R480…SVK… Bush R480…SVK… Hexagon head bolt with pin R480…SVK… Axis R480…SSH… Shaft R480…SSH… Butterfly disc R480…SDS… Coated metallic valve body Threaded plug www.gemu-group.com 29 / 34 GEMÜ R480 Victoria... -
Page 30: Replacement Of Spare Parts
SVK wearing parts kit"). 2. Disassemble the SDS wearing parts kit (see chapter "Re- placing SDS wearing parts kit"). 3. Remove the liner 11. 4. Assemble the wearing parts kit in reverse order. GEMÜ R480 Victoria 30 / 34 www.gemu-group.com... -
Page 31: Removal From Piping
2. Remove in reverse order to installation. goods can be processed only when this note is completed. If no return delivery note is included with the product, GEMÜ 17 Disposal cannot process credits or repair work but will dispose of the 1. - Page 32 19 Declaration of Incorporation according to 2006/42/EC (Machinery Directive) Declaration of Incorporation according to the EC Machinery Directive 2006/42/EC, Annex II, 1.B for partly completed machinery GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG Fritz-Müller-Straße 6-8 74653 Ingelfingen-Criesbach, Germany declare that the following product...
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Page 33: Pressure Equipment Directive)
DN250–DN600 Note for products with a nominal size ≤ DN 25: The products are developed and produced according to GEMÜ process instructions and quality standards which comply with the requirements of ISO 9001 and ISO 14001. According to Article 4, Paragraph 3 of the Pressure Equipment Directive 2014/68/EU these products must not be identified by a CE-label. - Page 34 Subject to alteration GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG *88711249* Fritz-Müller-Straße 6–8, 74653 Ingelfingen-Criesbach, Germany 02.2021 | 88711249 Phone +49 (0) 7940 1230 · info@gemue.de www.gemu-group.com...