Making A Template - JUKI PS-800-12080 Instruction Manual

4-20. Making a template

(1) Machining a template
12080 type template of dimensions of the maximum sewing range
・ Material of template: PVC plate
・ Template thickness: 1.5 mm thick PVC plate
・ Adjust the template size according to the cloths and/or pattern to be sewn.
The size must not exceed the maximum dimensions of the relevant specifications.
・ Check complexity of the pattern to be sewn. Then, select the sewing slits from the range of 6 mm to 8 mm
according to the complexity of the pattern.
・ Locus of sewing slits on the template should be designed according to the pattern to be sewn or intended
machining.
・ Select the suitable pattern carving machine. The template must be machined by the qualified engineers
who have successfully finished the on-the-job training.
・ After the completion of machining upper and lower templates, deburr the templates and the top surface of
the template mounting plate.
Laser knife cloth cutting range in X direction 1046(X2)
Rotary knife cloth cutting range in X direction 1099(X3)
X-direction sewing range 1200(X1)
Caution :
1.Standard machine sewing range: X:Y=1200mm(X1):800mm(Y1)
2.Laser knife cloth cutting range : X:Y=1046mm(X2):776mm(Y2)
3.Rotary knife cloth cutting range : X:Y=1099mm(X3):743mm(Y3)
Laser knife template
engraving schematic
Edge of laser
knife template
Cloth cutting
Sewing
Edge of template
T: Distance from sewing
to thread trimming
A: Laser knife template
slit width
A=4+T+2.5
Position to which an elec-
tronic label is attached
Slit width 8
ø3 Milling path
φ 3 铣刀通道
Rotary knife template
engraving schematic
Edge of rotary
knife template
Cloth cutting
Sewing
Edge of template
T: Distance from sewing
to thread trimming
B、C: Rotary knife
template slit width
Straight line: B=4+T+2.5
Curve: C=4+T+4
ø3 Milling path
Technical requirements
1. There is neither burrs nor acute edges at rims of the
template.
2. Determine the slit width within the range of 6 to 10
mm according to the pattern template. It is normally
set to 8 mm.
– 33 –
ø3 Milling path