Making A Template - JUKI PS-800-13085 Instruction Manual

4-20. Making a template

(1) Machining a template
13085 type template of dimensions of the maximum sewing range
・ Material of template: PVC plate
・ Template thickness: 1.5 mm thick PVC plate
・ Adjust the template size according to the cloths and/or pattern to be sewn.
The size must not exceed the maximum dimensions of the relevant specifications.
・ Check complexity of the pattern to be sewn. Then, select the sewing slits from the range of 6 mm to 8 mm
according to the complexity of the pattern.
・ Locus of sewing slits on the template should be designed according to the pattern to be sewn or intended
machining.
・ Select the suitable pattern carving machine. The template must be machined by the qualified engineers
who have successfully finished the on-the-job training.
・ After the completion of machining upper and lower templates, deburr the templates and the top surface of
the template mounting plate.
Laser knife cloth cutting range in X direction 1146(X2)
Rotary knife cloth cutting range in X direction 1199(X3)
X-direction sewing range 1300(X1)
Caution :
1.Standard machine sewing range: X:Y=1300mm(X1):850mm(Y1)
2.Laser knife cloth cutting range : X:Y=1146mm(X2):826mm(Y2)
3.Rotary knife cloth cutting range : X:Y=1199mm(X3):793mm(Y3)
Laser knife template
engraving schematic
Edge of laser
knife template
Cloth cutting
Sewing
Edge of template
T: Distance from sewing
to thread trimming
A: Laser knife template
slit width
A=4+T+2.5
Position to
which an
electronic label
is attached
Slit width 8
ø3 Milling path
Rotary knife template
engraving schematic
Edge of rotary
knife template
Cloth cutting
Sewing
Edge of template
T: Distance from sewing
to thread trimming
B、C: Rotary knife
template slit width
Straight line: B=4+T+2.5
Curve: C=4+T+4
ø3 Milling path
ø3 Milling path
Technical requirements
1. There is neither burrs nor acute edges at rims
of the template.
2. Determine the slit width within the range of 6
to 10 mm according to the pattern template. It
is normally set to 8 mm.
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