Genie GS-1530 Operator's Manual
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Genie GS-1530 Operator's Manual

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Operator's Manual
GS
-1530/32
™
GS
-1930/32
™
GS
-2032
™
GS
-2632
™
GS
-3232
™
GS
-2046
™
GS
-2646
™
GS
-3246
™
CE
with
Maintenance
Information
Original Instructions
Sixth Edition
Second Printing
Part No. 133568GT

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Summary of Contents for Genie GS-1530

  • Page 1 Operator's Manual -1530/32 ™ -1930/32 ™ -2032 ™ -2632 ™ -3232 ™ with -2046 ™ Maintenance -2646 Information ™ -3246 ™ Original Instructions Sixth Edition Second Printing Part No. 133568GT...

  • Page 2: Table Of Contents

    Specifications ............52 Copyright © 1997 Terex Corporation Sixth Edition: Second Printing, January 2018 Genie is a registered trademark of Terex South Dakota, Inc. in the U.S.A. and many other countries. “GS” is a trademark of Terex South Dakota, Inc.

  • Page 3: Introduction

    Sixth Edition • Second Printing Operator's Manual Introduction Introduction Owners, Users and Operators: Thank you for choosing our machine for your application. Our number one priority is user safety, which is best achieved by our joint efforts. We feel that you make a major contribution to safety if you, as the equipment users and operators: Danger 1 Comply with employer, job site and...
  • Page 4 Operator's Manual Sixth Edition • Second Printing Introduction Hazard Classification Intended Use This machine is intended to be used only to lift Decals on this machine use symbols, color coding, personnel, along with their tools, and materials to and signal words to identify the following: an aerial work site.

  • Page 5: Symbol And Hazard Pictorials Definitions

    Sixth Edition • Second Printing Operator's Manual Symbol and Hazard Pictorials Definitions Symbol and Hazard Pictorials Definitions Read the operator’s Read the service Crush hazard Crush hazard Collision hazard manual manual Tip-over hazard Tip-over hazard Tip-over hazard Tip-over hazard Electrocution hazard Electrocution hazard Explosion hazard Fire hazard...
  • Page 6 Operator's Manual Sixth Edition • Second Printing Symbol and Hazard Pictorials Definitions Batteries used as Chock the wheels Release brakes Grounded AC Replace damaged counterweights 3-wire only wires and cords Lanyard anchorage Wheel load Transport diagram Tiedown No smoking points Voltage rating for Pressure rating for air Side force...

  • Page 7: General Safety

    Sixth Edition • Second Printing Operator's Manual General Safety General Safety ™ ™ ™ Part No. 133568GT -30 • GS -32 • GS...
  • Page 8 Operator's Manual Sixth Edition • Second Printing General Safety ™ ™ ™ -30 • GS -32 • GS Part No. 133568GT...

  • Page 9: Personal Safety

    Sixth Edition • Second Printing Operator's Manual Personal Safety Personal Safety Personal Fall Protection Personal fall protection equipment (PFPE) is not required when operating this machine. If PFPE is required by job site or employer rules, the following shall apply: All PFPE must comply with applicable governmental regulations and must be inspected and used in accordance with the manufacturer’s...

  • Page 10: Work Area Safety

    The maximum capacity varies with the height of the platform. 350 to 500KV 7.62 m 500 to 750KV 10.67 m Maximum capacity - GS-1530 and GS-1532 750 to 1000KV 13.72 m Height of platform Maximum capacity Allow for platform movement, electrical line sway or 4.6 m...
  • Page 11 Sixth Edition • Second Printing Operator's Manual Work Area Safety Maximum capacity - GS-2032 Maximum capacity - GS-2046 Height of platform Maximum capacity Height of platform Maximum capacity 363 kg 544 kg 5.7 m 512 kg 5.7 m 744 kg 3.5 m 693 kg 3.5 m...
  • Page 12 Operator's Manual Sixth Edition • Second Printing Work Area Safety Do not raise the platform Do not operate the machine in strong or gusty unless the machine is on a winds. Do not increase the surface area of the firm, level surface. platform or the load.
  • Page 13 Maximum platform or the load. Model Manual Force occupants GS-1530 400 N Indoor use only —2 Do not place or attach 400 N Indoor —2 GS-1532...
  • Page 14 Keep the platform floor clear of debris. Model position position Do not enter or exit the platform unless the GS-1530 30% (17°) 30% (17°) machine is in the stowed position. GS-1532 30% (17°) 30% (17°) GS-1930 25% (14°)
  • Page 15 Sixth Edition • Second Printing Operator's Manual Work Area Safety Collision Hazards Do not lower the platform unless the area below is Be aware of limited sight clear of personnel and distance and blind spots obstructions. when driving or operating. Be aware of extended platform position when moving the machine.
  • Page 16 Access Be sure all maintenance has been performed as by the operator is only advised when performing a specified in this manual and the appropriate Genie pre-operation inspection. All compartments must service manual. remain closed and secured during operation.
  • Page 17 Sixth Edition • Second Printing Operator's Manual Work Area Safety Battery Safety Electrocution/Burn Hazards Connect the battery charger to a Burn Hazards grounded, AC 3-wire electrical outlet only. Batteries contain acid. Always wear protective Inspect daily for damaged cords, clothing and eye wear when cables and wires.

  • Page 18: Legend

    Operator's Manual Sixth Edition • Second Printing Legend Legend GS-1530 GS-1532 GS-1930 GS-1932 Platform guard rails Lanyard anchorage points Air line to platform (optional) Manual storage container Platform controls Platform extension Transport tie-down Steer tire Pothole guard 10 LED readout...
  • Page 19 Sixth Edition • Second Printing Operator's Manual Legend GS-2032 GS-2632 GS-3232 Platform guard rails Lanyard anchorage points Air line to platform (optional) Outrigger controls - GS-3232 models Platform controls Platform extension Manual storage container Emergency lowering knob Transport tie-down 10 Steer tire 11 Outrigger - GS-3232 models 12 Pothole guard 13 LED readout...
  • Page 20 Operator's Manual Sixth Edition • Second Printing Legend GS-2046 GS-2646 GS-3246 Lanyard anchorage points Platform guard rails Air line to platform (optional) Manual storage container Platform controls Platform extension Transport tie-down Steer tire Pothole guard 10 LED readout 11 Ground controls 12 Non-steer tire 13 Emergency lowering knob 14 Brake release pump...

  • Page 21: Controls

    Sixth Edition • Second Printing Operator's Manual Controls Controls Ground Control Panel 7A breaker for electrical circuits Platform up/down toggle switch Key switch for platform/off/ground selection Move the switch up and the platform Turn the key switch to the platform position and will raise.
  • Page 22 Operator's Manual Sixth Edition • Second Printing Controls Platform Control Panel Thumb rocker switch for steer function Drive speed button Lift function select button Drive function select button Horn button Red Emergency Stop button Proportional control handle and function enable switch for lift and drive functions ™...
  • Page 23 Sixth Edition • Second Printing Operator's Manual Controls Thumb rocker switch for steer function Horn button Press the thumb rocker switch in either Press this button and the horn will sound. direction to activate steer function. Release the button and the horn will stop. Drive speed button Proportional control handle and function enable switch for lift and drive functions...
  • Page 24 Operator's Manual Sixth Edition • Second Printing Controls Outrigger Control Panel, GS-3232 models Lift enable indicator Function enable button Turns green to indicate that the up/down Press and hold the button to activate the functions can be operated. outrigger extend or outrigger retract button. Lift error indicator light Outrigger extend button Turns red to indicate that the up/down functions...

  • Page 25: Inspections

    Sixth Edition • Second Printing Operator's Manual Inspections Inspections Pre-operation Inspection Fundamentals It is the responsibility of the operator to perform a pre-operation inspection and routine maintenance. The pre-operation inspection is a visual inspection performed by the operator prior to each work shift. Do Not Operate Unless: The inspection is designed to discover if anything is apparently wrong with a machine before the...
  • Page 26 Operator's Manual Sixth Edition • Second Printing Inspections Pre-operation Inspection  Outrigger housing and footpads (if equipped)  Be sure that the operator’s, safety, and  Battery pack and connections responsibilities manuals are complete, legible  Ground strap and in the storage container located in the platform.
  • Page 27 Sixth Edition • Second Printing Operator's Manual Inspections Function Test Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service. The operator must follow the step-by-step instructions to test all machine functions. A malfunctioning machine must never be used. If malfunctions are discovered, the machine must be Do Not Operate Unless: tagged and removed from service.
  • Page 28 Operator's Manual Sixth Edition • Second Printing Inspections Activate the up function. At the Ground Controls Result: The platform should raise. Select a test area that is firm, level and free of obstruction. Activate the down function. Be sure the batteries are connected. Result: The platform should lower.
  • Page 29 Sixth Edition • Second Printing Operator's Manual Inspections Test the Function Enable Switch Test the Steering 16 Do not hold the function enable switch on the Note: When performing the steer and drive function control handle. tests, stand in the platform facing the steer end of the machine.
  • Page 30 Operator's Manual Sixth Edition • Second Printing Inspections Test Drive and Braking Test the Tilt Sensor Operation 27 Press and hold the function enable switch on Note: Perform this test from the ground with the the control handle. platform controller. Do not stand in the platform. 28 Slowly move the control handle in the direction 30 Fully lower the platform.
  • Page 31 Sixth Edition • Second Printing Operator's Manual Inspections Test Limited Drive Speed Test the Pothole Guards 35 Press the lift function select button. Note: The pothole guards should automatically deploy when the platform is raised. The pothole 36 Press and hold the function enable switch on guards activate limit switches that allow the the control handle.
  • Page 32 Operator's Manual Sixth Edition • Second Printing Inspections Test the Outrigger System (if equipped) Press and hold the function enable switch on the control handle. 46 Press the lift function button. Slowly move the control handle in the direction 47 Press and hold the function enable switch on indicated by the blue arrow.
  • Page 33 Sixth Edition • Second Printing Operator's Manual Inspections Workplace Inspection Checklist Be aware of and avoid the following hazardous situations:  drop-offs or holes  bumps, floor obstructions, or debris  sloped surfaces Do Not Operate Unless:  unstable or slippery surfaces ...
  • Page 34 Ground Control Panel decals are legible and in place. 82568 Cosmetic — Genie GS-1532 Below is a numerical list with quantities and 82570 Label — Wheel Load, GS-1530 and descriptions. GS-1532 82571 Label — Wheel Load, GS-1930 and Part No. Decal Description...
  • Page 35 Sixth Edition • Second Printing Operator's Manual Inspections 114338 43618 40434 97772 82487 28174 or 28235 43618 40434 62503 or 62054 or 82568 or 82887 82664 or 82665 or 133239 62503 or 133240 or 62054 or 82568 97582 or 82887 or 82497 44981 82668...
  • Page 36 Label — Power to Charger, 115V 114136 Outrigger Control Panel 44981 Label — Air Line to Platform, 110 PSI 114324 Cosmetic — Genie GS-3232 52475 Label — Transport Tie-down 114334 Label — Electrocution Hazard, Plug 62055 Cosmetic — Genie GS-2032 114337 Label —...
  • Page 37 Sixth Edition • Second Printing Operator's Manual Inspections 40434 97772 114338 43618 114371 82487 114136 28174 or 28235 43618 40434 97685 62055 or 97686 or 72973 or 114434 or 114324 or 133241 or 133242 97683 82497 or 97684 or 97582 or 114368 62055 or 72973...
  • Page 38 Label — Air Line to Platform, 110 PSI (if equipped) 52475 Label — Transport Tie-down 82905 Label — Manual Force, 400 N, GS-2046 and GS-2646 62056 Cosmetic — Genie GS-2046 97719 Label — Safety Arm 62057 Cosmetic — Genie GS-2646 97772 Platform Control Panel 62058 Cosmetic —...
  • Page 39 Sixth Edition • Second Printing Operator's Manual Inspections 97772 114338 43618 82487 40434 28174 or 28235 43618 40434 82787 or 82788 or 82789 62056 or 133243 or 62057 or 133244 or 62058 or 133245 82905 or 82497 82790 or 82791 62056 or 82792 or 62057...

  • Page 40: Operating Instructions

    Operator's Manual Sixth Edition • Second Printing Operating Instructions Operating Instructions Fundamentals The Operating Instructions section provides instructions for each aspect of machine operation. It is the operator’s responsibility to follow all the safety rules and instructions in the operator’s, safety, and responsibilities manuals.
  • Page 41 Sixth Edition • Second Printing Operator's Manual Operating Instructions Emergency Stop Operation from Platform Push in the red Emergency Stop button to the off Be sure the battery pack is connected before position at the ground controls or the platform operating the machine.
  • Page 42 Operator's Manual Sixth Edition • Second Printing Operating Instructions To Retract Outriggers: To Position Outriggers (GS-3232 models) To Extend Outriggers: Press and hold the function enable button. Press and hold the function enable button. Press and hold the outrigger retract button. Press and hold the outrigger extend button.
  • Page 43 Sixth Edition • Second Printing Operator's Manual Operating Instructions To Steer To reduce drive speed Press the drive function select button. The drive controls can operate in two different drive speed modes. When the drive speed button light is Press and hold the function enable switch on on, slow drive speed mode is active.
  • Page 44 Measure the slope with a digital inclinometer OR Determine the slope and side slope ratings for the use the following procedure. machine and determine the slope grade. You will need: GS-1530, GS-1532, GS-2032, GS-2046 and GS-2646 • carpenter’s level Maximum slope rating, stowed position: 17°...
  • Page 45 Raise the platform approximately 2.4 m from Overload Cutout the ground. For more information, please consult the appropriate Genie Service Manual. Rotate the safety arm away from the machine and let it hang down. Lower the platform until the safety arm rests securely on the link.
  • Page 46 GS-2046, GS-2646 & GS-3246 How to Fold Down the Guardrails The platform railing system consists of three fold GS-1530, GS-1532, GS-1930, GS-1932, down rail sections for the extension deck and three GS-2032, GS-2632 and GS-3232 sections for the main deck. All six sections are held in place by four wire lock pins.
  • Page 47 Use proper AC input voltage for charging as indicated on the charger. Dry Battery Filling and Charging  Use only a Genie authorized battery and Instructions charger. Remove the battery vent caps and permanently remove the plastic seal from the To Charge Battery battery vent openings.

  • Page 48: Transport And Lifting Instructions

    Push in the black brake release knob to open Genie customers needing to containerize any the brake valve. lift or Genie product should source a qualified freight forwarder with expertise in preparing, Pump the red brake release pump knob. loading and securing construction and lifting After the machine is loaded: equipment for international shipment.
  • Page 49 Use a minimum of 2 chains or straps. Turn the key switch to the off position and remove Adjust the rigging to prevent damage to the chains. the key before transporting. GS-1530 GS-1930 GS-2032 GS-2646 GS-1532 GS-1932...
  • Page 50 Operator's Manual Sixth Edition • Second Printing Transport and Lifting Instructions Lifting the Machine with a Forklift Be sure the extension deck, controls and component trays are secure. Remove all loose items on the machine. Fully lower the platform. The platform must remain lowered during all loading and transport Observe and Obey: procedures.
  • Page 51 Adjust the rigging to prevent damage to the machine and to keep the machine level. Center of Gravity Table Model X Axis Y Axis GS-1530 49.8 cm 47.2 cm GS-1532 49.8 cm 47.2 cm 50.8 cm 49.5 cm GS-1930 50.8 cm...

  • Page 52: Maintenance

    Visually inspect the oil level in the hydraulic oil responsibilities manual. tank.  Use only Genie approved replacement parts. Result: The hydraulic oil level should be between the marks on the tank. FULL Maintenance Symbols Legend Add oil as needed.
  • Page 53 Sixth Edition • Second Printing Operator's Manual Maintenance Check the Batteries Scheduled Maintenance Maintenance performed quarterly, annually and every two years must be completed by a person trained and qualified to perform maintenance on Proper battery condition is essential to good this machine according to the procedures found in machine performance and operational safety.

  • Page 54: Specifications

    Note: Floor loading information is approximate and does not incorporate different option configurations. It should be used only with adequate safety factors. Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation.
  • Page 55 Note: Floor loading information is approximate and does not incorporate different option configurations. It should be used only with adequate safety factors. Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation.
  • Page 56 Note: Floor loading information is approximate and does not incorporate different option configurations. It should be used only with adequate safety factors. Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation.
  • Page 57 Note: Floor loading information is approximate and does not incorporate different option configurations. It should be used only with adequate safety factors. Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation.
  • Page 58 It should serial label for specific machine weight.) be used only with adequate safety factors. Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation. ™...
  • Page 59 Note: Floor loading information is approximate and does not incorporate different option configurations. It should be used only with adequate safety factors. Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation.
  • Page 60 Note: Floor loading information is approximate and does not incorporate different option configurations. It should be used only with adequate safety factors. Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation.
  • Page 61 Note: Floor loading information is approximate and does not incorporate different option configurations. It should be used only with adequate safety factors. Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation.

This manual is also suitable for:

Gs-1532Gs-1930Gs-1932Gs-2032Gs-2632Gs-3232 ... Show all

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