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2002 Owner’s Manual USA and Canada Chef Series Master Chef Series Gourmet Series Duplication without written consent is strictly prohibited. This owners manual is for BBQ Grills and Outdoor Kitchens Manufactured after March 1, 2002 Sold and Delivered in USA and Canada Due to our continuous improvement program, all models, operation, and/or specifications are subject to change without prior notice.
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Welcome Congratulations on the purchase of your new Cal Flame BBQ. Welcome to our family. You can feel confident knowing that you have purchased on of the most technologically advances outdoor cooking environment in the industry. Your new Cal Flame BBQ is backed by the world wide recognized name in value, reliability and customer service, Cal Spas.
Table of Contents Safety: Safety Instructions...00 Insect Warnings...00 Before Using You Grill Customer Information Model and Serial Location Installation: Installation Location Built-in Installation Built-In Designs Cabinet Cutout Design Gas Requirements Side Burner Attachment Access Door Adjustments and Efficiency Air Shutter Adjustment Low Setting Adjustment for grill and open burners...
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National Electrical Code ANSI/NFPA 70, or in Canada CSA C22.1. 3. This grill and side burner and inline shut off valve must be disconnected prior to perform- ing any pressure testing of gas line above 1/2 psi (3.5kPa),...
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Locating Products Serial Number: Your new Cal Flame BBQ’s serial number is located on a metal plate inside the door below the grill on the floor. You will need this number to properly register you BBQ and activate warranty coverage.
The grates should thoroughly cleaned. 7. Spiders and other insects can nest in the burners of the grill and block the gas and airflow to the burner ports. This creates a dangerous condition that can result in a fire from behind the valve panel.
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8. In the event a burner goes out and gas escapes, turn off burner knobs, open fully the grill hood and let the air out. Do not attempt to use the appliance until the gas has had time to dissipate.
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3) Never allow children to sit or stand on any part of the grill or to crawl inside a cart or enclosure. Use Precautions 1) Never leave the grill and top burners unattended while using high flame settings.
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9) Do not heat any unopened glass or metal container of food on the grill. Pressure may build up and cause the container to burst resulting in serious harm or damage to the grill. 10) Do not use charcoal in the grill.
The supporting deck and counter must be level and flat. When determining the final loca- tion for your grill it is required that ventilation holes be provided in the enclosure so that gas will not become entrapped in the event of a leak (See page 9).
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CABINET CUT OUT DIMENSIONS FOR GAS GRILL AND ACCESSORIES Side Burner...
(continued) Gas Requirements Your new grill is designed to work with either Natural Gas or with LP (Liquid Propane) Gas. Check your rating plate to make sure the gas supply you are hooking up to is the gas type the grill is manufactured for (see page 3).
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NOTE: An enclosure for an LP gas cylinder shall be vented by openings on the level the cylinder valve and at floor level. The effectiveness of the opening(s) for purposes of ventilation shall be determined with the LP-gas supply cylinder in place.
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Cylinder Specification Any LP gas supply cylinder used with this grill must be approximately 12 inches in diameter and 18 inches high. The maximum fuel capacity is 20 lbs. of propane or 5 gallons. Full cylinder weight should be approximately 38 lbs.
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Connect the female end of the flexible hose to the side burner intake pipe with pipe sealant. Connect gas supply to the grill fol lowing the instructions on page 8. Check for gas leaks using soap water solution. (1 part liquid soap, 3...
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INSTALLATION OF YOUR NEW GRILL Installing Access Doors 1. Provide cut out and door jamb with inside dimensions as follows: 19 3/8" X 28 3/8" for DAD-30 and 19 3/8" X 40 3/8" for DAD-48 2. Check fitting of frame against cutout.
1. To access the grill burner air shutters, set all the showing air knobs in the off position and remove them. Now take out the valve panel by first removing four screws.
Low Setting Adjustment Grill and Open Burners The valves on your new grill feature an adjustable low setting. Due to fluctuations in gas pressure, heating value or gas conversion, you may feel it necessary to increase or decrease gas flow in the low position.
This applies to natural gas as well as LP Gas. As a safety precaution, remember to always leak test your grill outdoor in a well-ventilated area. Never smoke or permit sources of ignition in the area while doing a leak test.
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7. If you are unable to stop a leak, shut off the gas supply at the cylinder valve. Remove the cylinder from the grill. Call an authorized gas appliance serv- ice technician or LP gas dealer. Do not use the appli- ance until the leak is corrected.
SPIDERS AND OTHER INSECTS WARNING... Spiders and other insects can nest in the burners of the grill and block the gas and airflow to the burner ports. This creates a dangerous condition that can result in a fire from behind the valve panel. It is good practice to inspect burners for blockage and clean them regularly;...
USING YOUR GRILL Your new grill consists of a set of burners, a bed of ceramic briquettes and a heat retaining cooking rack. Each burner is rated at 25,000 BTU. The grill burners, encompassing the entire cooking area, are side ported to minimize blockage for falling grease and debris.
1. Make sure the drip tray is in place. knob” 2. Light the grill burners using the instructions below. 3. Turn the control knob to HI and preheat the grill for 15 “Insert Cad minutes. The top cover is to be closed during the appliance preheat period.
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5. Pass a lit, long stem match through one of the small bri- quette tray holes and position it near the burner ports. 6. Push in and turn counter clockwise the grill's gas control knob to the LITE position. 7. Listen for the "Whoosh" sound. If the burner does not light after 5 seconds, turn the control knobs to the OFF posi- tion.
After deciding which wood ships to use (see chart below), soak them thoroughly in water, then place them into the drawer. Light the grill burner next to the smoker box and leave on HIGH setting for 5 to 10 minutes to initiate smoking. Lower the flame to appropriate cooking setting, then place meat on the grill.
3. The rod of the rotisserie system is assembled into the motor by placing the pointed end into the motor and resting the threaded end on the support at the side of the grill. Once the “Insert Cad rod is pushed as far as possible into the motor, the grooved end of the rod should rest on the right side bracket.
Lighting The Infrared or Rotisserie Burner 1. Open the hood. 2. Push in and turn counter clockwise the gas control knob for the IR (infrared) burner to the HI position. This is the knob far- thest to the left. On units with two IR burners, the control knob for the right IR burner is the knob farthest to the right.
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USING THE TOP BURNERS Your new grill has optional top burners equipped with rotary ignite knobs for lighting. Lighting The Open Burners 1. Remove the burner cover, if any, or any cooking utensils from the burner grate. Caution: The burner cover may be hot if the grill burners are in operation.
Manually Lighting The Open Burners (continued) 4. If the burner does not light after 5 seconds, turn the control knobs to the OFF position. Wait 45 seconds until the gas clear before attempting to light it again. 5. If the burner does not light after several attempts see trou- bleshooting guide on pages 30-31.
CLEANING AND MAINTENANCE As with any piece of fine equipment, you New Grill must be kept clean and properly maintained to maximize its performance and longevity. Clean internal parts of the grill regularly as determined by the amount of use and foods cooked.