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Safety Precautions; Installation Procedure - Kohler 40EOZD Installation Instructions Manual

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Note: Depending upon the location, the Full Feature
Panel kits may require a Y connector and/or
harness kit. To ensure accuracy of the gauges
and meters, do not exceed 22.9 m (75 ft.) of
extension harnesses. See Figure 3.
Type
Length
Y connector —
Pigtail
30.48 cm (12 in.) PA-344414
4.6 m (15 ft.)
Extension
harness
7.6 m (25 ft.)
Figure 3 Connector/Harness Kit Selection

Safety Precautions

Observe the following safety precautions while installing
the kit.
WARNING
Accidental starting.
Can cause severe injury or death.
Disconnect the battery cables before
working
on the
Remove the negative (--) lead first
when disconnecting the battery.
Reconnect the negative (--) lead last
when reconnecting the battery.
Disabling the generator set.
cause severe injury or death.
generator set or connected equipment, disable the generator
set as follows: (1) Move the generator set master switch to the
OFF position. (2) Disconnect the power to the battery charger.
(3) Remove the battery cables, negative (--) lead first.
Reconnect the negative (--) lead last when reconnecting the
battery. Follow these precautions to prevent starting of the
generator set by an automatic transfer switch, remote
start/stop switch, or engine start command from a remote
computer.
WARNING
Explosive fuel vapors.
Can cause severe injury or death.
Use extreme care when handling,
storing, and using fuels.
2
Kit No.
Refer to
PA-344417
Figure 8
Figure 9
PA-344415
Figure 10
PA-344416
Figure 10
generator set.
Accidental starting can
Before working on the
The fuel system. Explosive fuel vapors can cause severe
injury or death. Vaporized fuels are highly explosive. Use
extreme care when handling and storing fuels. Store fuels in a
well-ventilated area away from spark-producing equipment
and out of the reach of children. Never add fuel to the tank
while the engine is running because spilled fuel may ignite on
contact with hot parts or from sparks. Do not smoke or permit
flames or sparks to occur near sources of spilled fuel or fuel
vapors. Keep the fuel lines and connections tight and in good
condition. Do not replace flexible fuel lines with rigid lines. Use
flexible sections to avoid fuel line breakage caused by
vibration. Do not operate the generator set in the presence of
fuel leaks, fuel accumulation, or sparks. Repair fuel systems
before resuming generator set operation.

Installation Procedure

1.
Remove the generator set from service.
1.1
Place the generator set master switch in the OFF
position.
1.2
Disconnect the power to the battery charger, if
equipped.
1.3
Disconnect the generator set engine starting
battery(ies), negative (--) lead first.
2.
Install the panel kit.
2.1
Determine where in the wheelhouse or bridge to
mount the panel. The length of the wiring harness
and the panel size (including the mounting depth)
limits this decision. See Figure 4 for dimensions.
Allow 70 mm (2 3/4 in.) minimum mounting
clearance beyond the back of the panel. See
Figure 5 for the panel assembly wiring.
4 countersunk holes 4.4 (0.172) diameter
295.4 (11.63)
279.4 (11.0)
Notes:
Dimensions are in mm (in.)
Panel thickness is 4.8 mm (0.19 in.).
Figure 4 Meter Panel Dimensions
A-344404-T
TT-1501
9/12

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