Kohler Courage XT-6 Owner's Manual
Kohler vertical crankshaft owner's manual
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- Service manual (57 pages)
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Summary of Contents for Kohler Courage XT-6
- Page 1 COURAGE XT-6, XT-7, XTR-7 XT-6, XT-7, XTR-7 VERTICAL CRANKSHAFT OWNER'S MANUAL XT-6, XT-7, XTR-7 CIGÜEÑAL VERTICAL MANUAL DEL USUARIO XT-6, XT-7, XTR-7 VILEBREQUIN VERTICAL MANUEL DE PROPRIÉTAIRE...
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Page 2: Table Of Contents
Safety Precautions ...2-3 Oil Recommendations... 5 Oil Type... 5 Fuel Recommendations ... 5 General Fuel Recommendations... 5 Fuel Type ... 5 Fuel Line... 6 Fuel Shut-off Valve (If Equipped)... 6 Fuel Filter (If Equipped) ... 6 Serial Number... 7 Emission Compliance ... 7 Emission Compliance Period... -
Page 3: Safety Precautions
WARNING and severe burns. engine is hot or running. Explosive Fuel! its vapors can explode if ignited. Store gasoline only in approved containers, in well ventilated, unoccupied engine is hot or running, since spilled fuel could ignite if it comes in contact with hot parts or sparks from ignition. - Page 4 Every engine is backed by a worldwide network of over 10,000 distributors and dealers that can be located This manual covers the operation and maintenance of the Courage XT-6, XT-7, and XTR-7 engines. To keep your engine performing at its best, closely follow the maintenance procedures outlined in this manual. The information contained in this manual is based on the latest product information available at the time of publication.
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Page 5: Oil Recommendations
Be aware that the cylinder head may require more frequent service. Gasoline/Alcohol Blends Gasohol (up to 10% ethyl alcohol, 90% unleaded gasoline by volume) is approved as a fuel for Kohler use of these fuels will not be warranted. Retractable Starter... -
Page 6: Fuel Line
Gasoline/Ether Blends Methyl Tertiary Butyl Ether (MTBE) and unleaded volume) are approved as a fuel for Kohler engines. Other gasoline/ether blends are not approved. Fuel Line These engines use Low Permeation SAE 30 R7 rated Standard fuel line may not be used. Order replacement hose (Kohler part number 25 111 40-S) through a Kohler authorized service center. -
Page 7: Serial Number
Serial Number The serial number is etched into the engine block, directly below the fuel tank. When ordering parts, or in any communication, always provide model, Fuel Tank 08 - 0 4 9 600608 Figure 8. Serial Number Location. on the engine ID labels. See Figures 6 and 7. Emission Compliance The Emission Compliance Period, referred to on the Emission Control or Air Index label, indicates the... -
Page 8: Electric Start (Xtr-7 Only)
Pull the starter handle straight out with a smooth, steady motion. NOTE: Extend the starting rope periodically and check its condition. If the rope is frayed, have it replaced immediately by a Kohler Authorized Service Center. manufacturer's recommended operating speed (if adjustable). -
Page 9: Shutdown Engine
Warranty repairs must be performed by a Kohler Authorized Service Center. Required maintenance procedures should be performed at the frequency WARNING: Accidental Starts Accidental starting can cause severe injury or death. -
Page 10: Maintenance Instructions
Replace spark plug and set gap Adjust valves Clean combustion chamber ¹Perform these maintenance procedures more frequently under extremely dusty, dirty conditions. These procedures should be performed by a Kohler Authorized Service Center. Operating Range Figure 14. Oil Level Dipstick. -
Page 11: Oil Change
Paper Air Filter Yearly or every 100 hours of operation replace the (Kohler part number 14 083 01-S). extremely dusty or dirty conditions. and the precleaner, if equipped. See Figure 17. cleaner base and cover for damage. All air cleaner questionable air cleaner components. -
Page 12: Foam Air Filter
The standard spark plug for model XT-6 is a Champion (Kohler part number 14 132 06-S). The standard spark plug for models XT-7 and XTR-7 is a Champion (Kohler part number 12 132 02-S). -
Page 13: Ignition
Exhaust Emission Control System for models XT-6, XT-7, XTR-7 is EM. Parts Ordering are required when ordering replacement parts from your Kohler Authorized Service Center. These Always insist on genuine Kohler replacement parts, as performance. See Figure 19. Kohler replacement parts for this engine include: Part Description... -
Page 14: Troubleshooting
Figure 21. Troubleshooting Table. engine components, or any items that require special timing or adjustment procedures. This work should be performed by a Kohler authorized service center. Storage If the engine will be out of service for two months or more, follow these storage procedures: Clean the exterior surfaces of the engine. -
Page 15: Engine Warranties
“Residential homeowner service” means residential use by a retail consumer. “Commercial use” means all be considered a commercial use engine for the purposes of this warranty. Our obligation under this warranty is expressly limited, at our option, to the replacement or repair at Kohler to have been defective. - Page 16 If any emission related part on the engine is defective, the part will be replaced by Kohler Co. at no cost to the owner. Kohler Co. is liable for damages to other engine components caused by the failure of a warranted part still under warranty.
- Page 17 MAINTENANCE AND REPAIR REQUIREMENTS The owner is responsible for the proper use and maintenance of the engine. Kohler Co. recommends that all receipts and records covering the performance of regular maintenance be retained in case questions arise. If the engine is resold during the warranty period, the maintenance records should be transferred to each subsequent owner.
- Page 18 NOTES...
- Page 19 FOR SALES AND SERVICE INFORMATION IN U.S. AND CANADA, CALL 1-800-544-2444 KohlerEngines.com ENGINE DIVISION, KOHLER CO., KOHLER, WISCONSIN 53044 FORM NO.: 14 590 02 ISSUED: 1/09 REVISED:...