Kohler Aegis LV625 Owner's Manual

Kohler liquid-cooled vertical crankshaft owner's manual

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O
'
M
WNER
S
ANUAL
K
A
OHLER
EGIS
®
LV625, LV675, LV680
L
-C
IQUID
OOLED
V
C
ERTICAL
RANKSHAFT

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Summary of Contents for Kohler Aegis LV625

  • Page 1 WNER ANUAL OHLER EGIS ® LV625, LV675, LV680 IQUID OOLED ERTICAL RANKSHAFT...
  • Page 2: Safety Precautions

    To ensure safe operations please read the following statements and understand their meaning. Also refer to your equipment owner's manual for other important safety information. This manual contains safety precautions which are explained below. Please read carefully. WARNING Warning is used to indicate the presence of a hazard that can cause severe personal injury, death, or substantial property damage if the warning is ignored.
  • Page 3 • Dependable, maintenance free electronic ignition ensures fast, easy starts time after time. • Kohler engines are easy to service. All routine service areas (like the dipstick and oil fill, air cleaner, spark plugs, and carburetor) are easily and quickly accessible.
  • Page 4: Oil Recommendations

    Electric Starter Spark Plug Valve Cover with Integral Breather Figure 1. Typical Kohler Aegis ® Oil Recommendations Using the proper type and weight of oil in the crankcase is extremely important. So is checking oil daily and changing oil regularly. Failure to use the correct oil, or using dirty oil, causes premature engine wear and failure.
  • Page 5: Engine Identification Numbers

    Gasoline/Alcohol blends Gasohol (up to 10% ethyl alcohol, 90% unleaded gasoline by volume) is approved as a fuel for Kohler engines. Other gasoline/alcohol blends are not approved. Gasoline/Ether blends Methyl Tertiary Butyl Ether (MTBE) and unleaded gasoline blends (up to a maximum of 15% MTBE by volume) are approved as a fuel for Kohler engines.
  • Page 6: Pre-Start Checklist

    Do not jump start using another battery (refer to “Battery” on page 7). See your Kohler Engine Service Dealer for trouble analysis. 3. For a Cold Engine – Gradually return the choke control to the “off”...
  • Page 7: High Temperature Sensor

    See ‘‘Checking Coolant Level’’, page 10. 3. Check the system for external leaks. 4. If the cause is none of the above or cannot be identified, contact an Authorized Kohler Engine Dealer for appropriate diagnosis and correction. WARNING: Hot Parts! Engine components can get extremely hot from operation.
  • Page 8: Maintenance Instructions

    • Change engine coolant. Every 1000 Hours Perform these maintenance procedures more frequently under extremely dusty, dirty conditions. Only required for Denso starters. Not necessary on Delco starters. Have a Kohler Engine Service Dealer perform this service. Check Oil Level The importance of checking and maintaining the proper oil level in the crankcase cannot be overemphasized.
  • Page 9 ‘‘Viscosity Grades’’ table (Figure 2) on page 4. Always use a genuine Kohler oil filter, Part No. 52 050 02-S. Change the oil while the engine is still warm. The oil will flow more freely and carry away more impurities.
  • Page 10 Cooling System Maintenance and Service Important service notes: • Do not operate the engine without coolant in system. • Do not remove the radiator cap when hot. Engine coolant is hot and under pressure and can cause severe burns. • To prevent engine overheating and damage, use the recommended anti-freeze mixture in the cooling system.
  • Page 11 Draining Cooling System 1. Stop the engine and allow it to cool sufficiently. 2. Unhook the four retaining straps, and remove the upper blower housing and screen assembly. See Figures 8 and 9. 3. Check if the radiator is cool to the touch. Slowly loosen the radiator cap to the first stop and allow any pressure to bleed off.
  • Page 12: Service Precleaner And Air Cleaner Element

    7. Reinstall the reservoir, engaging the two lower molded protrusions in the mounting holes of the support bracket. Engage the top bracket around the upper protrusion. Hold it in this position and torque the screws to 7.3 N·m (65 in. lb.). 8.
  • Page 13 7. Reinstall the upper blower housing and screen assembly. Secure with the four retaining straps. 8. When precleaner replacement is necessary, order Kohler Part No. 66 083 03-S. Service Paper Element Every 100 hours of operation (more often under extremely dusty or dirty conditions), replace the paper element.
  • Page 14: Clean Air Intake/Cooling Areas

    See Figures 18, 19, and 20. Check all parts for wear, cracks, or damage. Replace any damaged components. 6. Install the new paper element, Kohler Part No. 66 083 01-S and secure with the element retainer strap.
  • Page 15: Ignition System

    NOTE: Do not apply 12 volt DC to kill terminal of ignition module. Fuel Filter Most engines are equipped with an in-line fuel filter. Periodically inspect the filter and replace every 200 operating hours. Use a genuine Kohler filter, Part No. 24 050 02-S. 0.76 mm (0.030 in.) Gap...
  • Page 16: Carburetor Troubleshooting And Adjustments

    The carburetor cannot be adjusted, except for low idle speed (RPM). Carburetor servicing is to be performed by an authorized Kohler Engine Service Dealer only. See Figure 24. Fuel Line Inlet Figure 24.
  • Page 17: Troubleshooting

    For example, a starting problem could be caused by an empty fuel tank. Some common causes of engine troubles are listed in the following table. Do not attempt to service or replace major engine components, or any items that require special timing or adjustment procedures. Have your Kohler Engine Service Dealer do this work. Possible Cause No Improper...
  • Page 18: Specifications

    Kohler Co.’s instructions and manuals. Our obligation under this warranty is expressly limited, at our option, to the replacement or repair at Kohler Co., Kohler, Wisconsin 53044, or at a service facility designated by us of such parts as inspection shall disclose to have been defective.
  • Page 19 These warranty periods will begin on the date the engine is purchased by the initial purchaser. If any emission related part on the engine is defective, the part will be replaced by Kohler Co. at no cost to the owner. Kohler Co.
  • Page 20 MAINTENANCE AND REPAIR REQUIREMENTS The owner is responsible for the proper use and maintenance of the engine. Kohler Co. recommends that all receipts and records covering the performance of regular maintenance be retained in case questions arise. If the engine is resold during the warranty period, the maintenance records should be transferred to each subsequent owner.

This manual is also suitable for:

Aegis lv675Aegis lv680

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