Related Manuals for Worcester Greenstar Condensfit II
Summary of Contents for Worcester Greenstar Condensfit II
- Page 1 Flue kit installation instructions Wall mounted gas condensing appliance flue Greenstar Condensfit II 60/100 Horizontal 1050mm fixed flue, 7 733 600 298, 7 716 191 086...
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Page 2: Table Of Contents
Spare parts ........22 Greenstar Condensfit II – 6 720 874 391 (2019/04) -
Page 3: Explanation Of Symbols And Safety Instructions
Symbol Meaning ▶ a step in an action sequence a reference to a related part in the document • a list entry – a list entry (second level) Table 1 Greenstar Condensfit II – 6 720 874 391 (2019/04) -
Page 4: Requirements
▶ The flue has a fall of 3° (52 millimetres per metre) back to the boiler. ▶ The terminal is not damaged or restricted. ▶ The plume management kit is not damaged (if fitted). Greenstar Condensfit II – 6 720 874 391 (2019/04) -
Page 5: Product Information
Fixed flue assembly • Inner seal (white) • Outer seal (black) • Elbow • Fixed length flue (1,000mm) Grease pack • Securing screws x 2 • Sachet of grease 0010013464-001 Fig. 4 Accessories Greenstar Condensfit II – 6 720 874 391 (2019/04) -
Page 6: Pre-Installation
▶ Measure the flue length L from the centre line of the flue turret, along the route of the flue system, to the face of the outside wall. ▶ Select the required number of extensions and elbows to achieve the required flue run. Greenstar Condensfit II – 6 720 874 391 (2019/04) - Page 7 • Greenstar Compact Combi’s and System. • Greenstar Compact Ri. • Greenstar Compact ErP Combi’s and System. • Greenstar Compact ErP Ri 50mm Fig. 10 45° elbow offset from the wall Wall Greenstar Condensfit II – 6 720 874 391 (2019/04)
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Page 8: Horizontal Fixed Flue Length
3 3 0 M i n 300mm Fig. 15 Example horizontal flue through a pitched roof Support bracket Roof flashing Fig. 13 Shortening the terminal assembly Flue joint Greenstar Condensfit II – 6 720 874 391 (2019/04) -
Page 9: High Level Horizontal Flue Installations
Support bracket, supporting approximately every metre for example at flue joint connections and any change of direction. Using 2,000mm extension reduces the connection joints external to building fabric and adds more stability to the flue run. Greenstar Condensfit II – 6 720 874 391 (2019/04) -
Page 10: Installation
– Before sliding the inner wall seal [1] against the wall, seal the gap ▶ When drilling fixing points in the outer flue tube, take care not to drill around the fixed flue to secure in position. into the inner tube. Greenstar Condensfit II – 6 720 874 391 (2019/04) -
Page 11: Turret Flue Adaptor Installation
▶ Align the high level horizontal flue adaptor to the appliance flue outlet with the flat [2] facing to the rear of the appliance. Fig. 23 Connection to the flue adaptor examples Greenstar Condensfit II – 6 720 874 391 (2019/04) - Page 12 ▶ Drill two holes, 180° apart, through the outer flue tube of the extension and secure with the screws [2] provided. Fig. 24 Elbow connection examples (90° elbow) Fig. 25 Extension and fixed flue connection examples Greenstar Condensfit II – 6 720 874 391 (2019/04)
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Page 13: Flue Terminal Plume Redirection
▶ When redirecting the flue discharge the terminal end must be at least 1,500mm from any opening in the direction of the discharge to prevent combustion products from entering the building as shown Greenstar Condensfit II – 6 720 874 391 (2019/04) -
Page 14: Plume Management System
If the 500mm plume management pipe kit is cut, an additional elbow will be required to join the pipe work. ▶ The Plume management extension kit contains the components required for such a configuration. 0010013547-001 Fig. 29 Plume management accessories Greenstar Condensfit II – 6 720 874 391 (2019/04) -
Page 15: Example Plume Management Installation Options
Fig. 31 Standard option 5.2.3 Extended plume management kit example Fig. 32 Extended option 346mm 5.2.4 Offset plume management kit example 173mm 10° 1,000mm 2,000mm Fig. 35 Angled option Fig. 33 Offset option Greenstar Condensfit II – 6 720 874 391 (2019/04) -
Page 16: Plume Management Kit Under A Balcony/Overhang
52mm 104mm 2,000mm 100mm 1,000mm 3° 52mm 104mm ≥140mm ≥ 5 100mm 3° ≥ 5 0 0 Fig. 37 Extended under a balcony/overhang option 0010013701-001 Fig. 36 Under a balcony/overhang option Greenstar Condensfit II – 6 720 874 391 (2019/04) -
Page 17: Vertical Plume Discharge Above Roof/Overhang
0010013554-001 1,000mm Fig. 39 Effective lengths determination 52mm 104mm Effective flue length ≥300mm ≥300mm Effective plume management length ≥ 3 100mm ≥140mm ≥140mm Fig. 38 Vertical plume discharge above roof/overhang option Greenstar Condensfit II – 6 720 874 391 (2019/04) -
Page 18: Plume Management Length
BG542/i Greenstar 42CDi, 40CDi Regular, 40CDi Regular ErP, 38CDi ErP & 42CDi ErP Table 6 Appliances effective flue lengths versus plume management lengths 0010013557-001 Fig. 43 Plume management 90° elbows offset example Greenstar Condensfit II – 6 720 874 391 (2019/04) -
Page 19: Plume Management Installation
10° fall back, (stop tabs in the elbow prevent less than 10°) to the appliance for proper disposal of condensate. ▶ Any further horizontal runs after an elbow can be 3°. Greenstar Condensfit II – 6 720 874 391 (2019/04) - Page 20 ▶ Push the 45° elbow [4] fully into the extension tube [2], the stop tabs set the depth and allow for expansion. ▶ Further extensions are fitted in the same way as previously described. ±80° Fig. 48 Plume extension fitting Greenstar Condensfit II – 6 720 874 391 (2019/04)
- Page 21 ▶ Fold the two pronged gate [2] in and latch onto the guard frame. the screw [1] removed earlier from the outlet assembly elbow. 100 mm Fig. 51 Terminal guard fitting Fig. 50 Fitting extension under balcony/overhang Greenstar Condensfit II – 6 720 874 391 (2019/04)
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Page 22: Redirecting The Plume Terminal Discharge
Direction of the flue products, must be more than 45° from the 8 713 406 039 0 wall or structure. Plume terminal. Table 7 Spare parts list At least 1,500mm from any opening in the building. Greenstar Condensfit II – 6 720 874 391 (2019/04) - Page 23 Inspection and spares Greenstar Condensfit II – 6 720 874 391 (2019/04)
- Page 24 CONTROLS AND CONNECTIVITY TEAM: 0330 123 3641 APPOINTMENTS: 0330 123 9339 SPARES: 0330 123 9779 LITERATURE: 0330 123 9119 TRAINING: 0330 123 0166 SALES: 0330 123 9669 Bosch Thermotechnology Ltd. Cotswold Way, Warndon Worcester WR4 9SW United Kingdom Tel. 0330 123 9559 worcester-bosch.co.uk...