Brinkmann Charcoal Grill Owner's Manual

Professional dual zone charcoal grill
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INS_810-3240-0.qxd
11/29/05
4:27 PM
Page Cov1
OWNER'S MANUAL
ASSEMBLY AND OPERATING INSTRUCTIONS
WARNING
READ AND FOLLOW ALL WARNINGS AND
INSTRUCTIONS IN THIS MANUAL TO AVOID
PERSONAL INJURY OR PROPERTY DAMAGE.

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Summary of Contents for Brinkmann Charcoal Grill

  • Page 1 INS_810-3240-0.qxd 11/29/05 4:27 PM Page Cov1 OWNER’S MANUAL ASSEMBLY AND OPERATING INSTRUCTIONS WARNING READ AND FOLLOW ALL WARNINGS AND INSTRUCTIONS IN THIS MANUAL TO AVOID PERSONAL INJURY OR PROPERTY DAMAGE.
  • Page 2: Important Safety Warnings

    INS_810-3240-0.qxd 11/29/05 4:27 PM IMPORTANT SAFETY WARNINGS WE WANT YOU TO ASSEMBLE AND USE YOUR GRILL AS SAFELY AS POSSIBLE. IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDS AS YOU ASSEMBLE AND USE YOUR GRILL. WHEN YOU SEE THE SAFETY ALERT SYMBOL, PAY CLOSE ATTENTION TO THE INFORMATION WHICH FOLLOWS! READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY •...
  • Page 3 We advise that a fire extinguisher be on hand. Refer to your local authority to determine proper size and type of fire extinguisher. • Accessory attachments not manufactured by The Brinkmann Corporation for this particular product are not recommended and may lead to personal injury or property damage.
  • Page 4: Assembly Instructions

    INS_810-3240-0.qxd 11/29/05 4:27 PM ASSEMBLY INSTRUCTIONS READ ALL SAFETY WARNINGS & ASSEMBLY INSTRUCTIONS CAREFULLY FOR MISSING PARTS, PLEASE CALL CUSTOMER SERVICE AT 1-800-527-0717. Inspect contents of the box to ensure all parts are included and undamaged. We recommend two people work together when assembling this unit.
  • Page 5 INS_810-3240-0.qxd 11/29/05 4:27 PM Parts List Continued 10 x 8 mm hexagonal nuts Door locking plates Door handles Upper hinges Lower hinges 6 x 5 mm hexagonal nuts 6 x 45 mm Phillips head bolts Page 5 16 6 x 12 mm Phillips head bolts Hitch pins Hood pivot pins 6 x 28 mm Phillips head bolts...
  • Page 6 INS_810-3240-0.qxd 11/29/05 4:27 PM Choose a good, cleared assembly area and get a friend to help you put your grill together. Lay cardboard down to protect grill finish and assembly area. Turn the grill on its side to begin assembly. Step 1 Insert door handle through hole in door with handle pointing down.
  • Page 7 INS_810-3240-0.qxd 11/29/05 4:27 PM Right Front Leg Right Back Leg Bolts Bolts Page 7 Step 5 Step 6 Step 7 Step 8 Bottom Shelf Step 9 Step 10 Front Panel Insert the lower stud of the right front leg bracket into the opposite side of the shelf. Align the holes in the leg bracket with the holes in the grill body.
  • Page 8 INS_810-3240-0.qxd 11/29/05 4:27 PM Step 11 Attach one handle stand using two 6 x 15 mm Phillips head bolts and two 6 x 5 mm hexagonal nuts. Next insert hood handle into handle stand. Place the other handle stand over handle and attach by using two 6 x 12 mm Phillips head bolts and two 6 x 5 mm hexagonal nuts.
  • Page 9 INS_810-3240-0.qxd 11/29/05 4:27 PM Charcoal Ash Tray Page 9 Step 15 Remove nut from temperature gauge. Insert temperature gauge through the opening on front of lid, tighten nut. Step 16 Slide divider plate into groove in center of grill body Step 17 Place cooking grills on lip of body.
  • Page 10: Preparation For Use & Lighting Instructions

    Page 10 BEFORE OPERATING YOUR GRILL. Prior to your first use of the Brinkmann Professional Dual Zone Grill, follow the instructions below carefully to cure your grill. Curing your grill will minimize damage to the exterior finish as well as rid the grill of paint odor that can impart unnatural flavors to the first meal prepared on your Brinkmann Professional Dual Zone Grill.
  • Page 11 IMPORTANT: To protect your smoker from excessive rust, the unit must be cured periodically and covered at all times when not in use. A smoker cover can be ordered directly from Brinkmann by calling 1-800-468-5252. YOUR BRINKMANN PROFESSIONAL DUAL ZONE GRILL IS NOW CURED AND READY FOR USE. Page 11...
  • Page 12: Operating Instructions

    INS_810-3240-0.qxd 11/29/05 4:27 PM OPERATING INSTRUCTIONS PLACE THE GRILL OUTDOORS ON A HARD, LEVEL, NON-COMBUSTIBLE SURFACE AWAY FROM ROOF OVERHANG OR ANY COMBUSTIBLE MATERIAL. NEVER USE ON WOODEN OR OTHER SURFACES THAT COULD BURN. PLACE THE GRILL AWAY FROM OPEN WINDOWS OR DOORS TO PREVENT SMOKE FROM ENTERING YOUR HOUSE.
  • Page 13: Smoke Cooking Tips

    INS_810-3240-0.qxd 11/29/05 4:27 PM Step 4 With coals burning well, carefully add wood chunks using long cooking tongs (see “Flavoring Wood” and “Adding Charcoal/Wood During Cooking” sections of this manual.) Step 5 Place cooking grills on grill support lips. Use charcoal grate adjuster crank to position charcoal grate to lowest level.
  • Page 14 INS_810-3240-0.qxd 11/29/05 4:27 PM Grilling/Searing Charcoal Grates Low Charcoal Grates Level (Grilling) Charcoal Grates Middle Charcoal Grates Level (Grilling) Charcoal Grates High Charcoal Grates Level (Searing) Page 14 Step 1 Lightly coat all interior surfaces of the Professional Dual Zone Grill including cooking grills with vegetable oil or vegetable oil spray.
  • Page 15: Flavoring Wood

    INS_810-3240-0.qxd 11/29/05 4:27 PM Step 5 Place cooking grills on grill support lips. Use charcoal grate adjuster cranks to position charcoal grates to desired cooking level. WARNING: Always wear oven mitts/gloves when adjusting cooking levels to protect your hands from burns. Step 6 Place food on cooking grills and close grill lid.
  • Page 16: Adding Charcoal/Wood During Cooking

    INS_810-3240-0.qxd 11/29/05 4:27 PM Adding Charcoal/Wood During Cooking Adding Water During Cooking Page 16 Additional charcoal and/or wood may be required to maintain or increase cooking temperature. Step 1 Stand back and carefully open grill lid. Use caution since flames can flare-up when fresh air suddenly comes in contact with fire.
  • Page 17: After-Use Safety

    To protect your grill from excessive rust, the unit must be properly cured and covered at all times when not in use. A smoker cover may be ordered directly from Brinkmann by calling 1-800-468-5252. • Wash cooking grills and charcoal grates with hot, soapy water, rinse well and dry.
  • Page 18 Smoke’N Pit horizontal smokers and grills. Set of 12 812-2904-0 LOOK FOR THESE AND OTHER BRINKMANN ACCESSORIES AT YOUR LOCAL RETAILER WHERE SMOKERS ARE SOLD, OR ORDER DIRECT BY CALLING 1-800-468-5252. Page 18 ACCESSORIES The Art of Smoke Cooking Cookbook Contains 40 exciting yet simple recipes using the delicious technique of smoke cooking.
  • Page 19 Professional Dual Zone Grill Smoker Cover Our heavy-duty, durable vinyl cover with felt backing provides years of protection for Brinkmann Professional Dual Zone Grill. This top-of-the-line cover comes with closure strips at both ends to prevent cover from slipping or blowing off. Black.
  • Page 20: Year Limited Warranty

    To obtain replacement parts for your Professional Dual Zone Grill under the terms of this warranty, please call Customer Service Department at 1-800-527-0717 for a Return Authorization Number and further instructions. A receipt or proof of purchase will be required. The Brinkmann Corporation will not be responsible for any grills forwarded to us without prior authorization.

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