FireplaceXtrordinair 564 GSR2 35K CF Installation Manual

Deluxe fireplace
Table of Contents

Advertisement

Quick Links

WARNING: FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could result in serious injury, death, or property damage.
- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
other appliance.
- WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Leave the building immediately
• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire department.
-
Installation and service must be performed by a qualified installer, service agency, or the gas supplier.
A barrier designed to reduce the risk of burns from
the hot viewing glass is provided with this appliance
and shall be installed for the protection of children
and other at-risk individuals.
This appliance may be installed in an aftermarket, permanently located, manufactured home
(USA only), or mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. A conversion
kit is supplied with the appliance.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Travis Industries, Inc.
 Copyright 2020, T.I.
564 GSR2 35K CF
Deluxe Fireplace
Installation Manual
HOT GLASS WILL CAUSE
BURNS
DO NOT TOUCH GLASS
UNTIL COOLED
NEVER ALLOW CHILDREN
TO TOUCH GLASS
12521 Harbour Reach Dr., Mukilteo, WA 98275
$10.00
 Built-In Direct Vent
 Natural Gas or Propane
 Residential or Mobile
French language manuals at fireplacex.com
Manuels de langue Française à fireplacex.com
4/23/2021
Listed by
Report # 0028GF080S
ANSI Z21.88-2017
CSA 2.33-2017
CSA 2.17-2017
Fireplace
Home
www.travisproducts.com
100-01552

Advertisement

Table of Contents
loading

Summary of Contents for FireplaceXtrordinair 564 GSR2 35K CF

  • Page 1 564 GSR2 35K CF Deluxe Fireplace Installation Manual WARNING: FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death, or property damage. - Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
  • Page 2: Overview

    This manual details the installation requirements for the 564 GSR2 35K CF fireplace. For operating and maintenance instructions, refer to the 564 GSR2 35K CF Owner's Manual. Listing Details This appliance was listed to ANSI Z21.88. The listing label is attached to the appliance near the gas control valve.
  • Page 3: Table Of Contents

    Exhaust Restrictor Adjustment ......23 obstruction ............68 Intake Restrictor Adjustment ......24 Wiring Diagram ........... 69 Diffuser Plate Adjustment ........25 Index ............. 70 Minimum Vent Configuration ..... 26 © Travis Industries 4/23/2021 - 1552 564 GSR2 35K CF...
  • Page 4 Do not operate if any portion of the heater was submerged in water or if any corrosion occurs. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been underwater. © Travis Industries 4/23/2021 - 1552 564 GSR2 35K CF...
  • Page 5 Travis Gas Fireplaces, Stoves, and Inserts are protected by one or more of the following patents; U.S. 8,469,021, 7,066,170, 6,602,068, 6,443,726, 6,953,037; Canada 2755517 as well as other U.S. and Foreign Patents pending. © Travis Industries 4/23/2021 - 1552 564 GSR2 35K CF...
  • Page 6: Installation Options

    1/8" (4mm) above the baseplate. 38-1/4" 19-1/8" * (972mm) (486mm) Framing Opening * See "Clearances" and "Framing Dimensions" for details. 19-1/8" (486mm)* 4-3/4" (121mm)* 14-3/8" (366mm) *Dimensions Include the standoffs © Travis Industries 4/23/2021 - 1552 564 GSR2 35K CF...
  • Page 7: Packing List

    Install the facing (if applicable).  Install the mantel (if applicable).  Install the firebacks (optional)  Install the media  Finalize the installation (see page 36) and install the grill or face. © Travis Industries 4/23/2021 - 1552 564 GSR2 35K CF...
  • Page 8: Massachusetts Requirements

    See Gas Connection section for additional Commonwealth of Massachusetts requirements. © Travis Industries 4/23/2021 - 1552 564 GSR2 35K CF...
  • Page 9: Pipe Shield Installation

    Line up the holes on the pipe shield flanges with the holes from the screws you just removed. Use the screws to attach the pipe shield to the top of the fireplace. © Travis Industries 4/23/2021 - 1552 564 GSR2 35K CF...
  • Page 10: Standoff And Drywall Support Preparation10

    Bend the three drywall supports up 90 degress (the outer two are concealed when the standoff s are flat). When in place, the standoffs and drywall supports should look as shown to the right. © Travis Industries 4/23/2021 - 1552 564 GSR2 35K CF...
  • Page 11: Fireplace Placement Requirements

    The fireplace (and hearth, if desired) may be placed on a platform designed to support the fireplace (155 Lbs. 70 Kg) and vent.  The base of the fireplace must be a minimum 70” (1778mm) below the room ceiling. © Travis Industries 4/23/2021 - 1552 564 GSR2 35K CF...
  • Page 12: Minimum Framing Dimensions

    Minimum Framing Dimensions Minimum Max. Header Depth Enclosure 3” (77mm) Height 58-1/4" (1480mm) 70-1/4" (1784mm) 37-1/4" (947mm) 38-3/4" (985mm) 19-3/8" (493mm) Flush Install 18-7/8" (480mm) Extended (T ile Over) Install © Travis Industries 4/23/2021 - 1552 564 GSR2 35K CF...
  • Page 13: Minimum Vent "Bump Out" Application - Top Vent

    Vertical Vent Sections (Min. Rise) Vent Approx. 48” (1220mm) Approx. 60” to 61” (1524 to 1550mm) Centerline FP Base to Approx. 62” (1575mm) Approx. 74” to 75” (1880 to 1905mm) Roof Eave © Travis Industries 4/23/2021 - 1552 564 GSR2 35K CF...
  • Page 14: Nailing Brackets

    Most installations use the “Standard Facing” position for the nailing brackets. When using the “Submerged Facing” option, the fireplace is positioned ½” to the rear. Make sure to accommodate this dimension when configuring framing and determining the vent position, gas line position, etc. © Travis Industries 4/23/2021 - 1552 564 GSR2 35K CF...
  • Page 15: Corner Installations

    When venting horizontally in a corner application, one side of the pipe shield may be disconnected from the top of the fireplace and bent in line with the middle section of the shield. © Travis Industries 4/23/2021 - 1552 564 GSR2 35K CF...
  • Page 16: Outdoor Fireplace Installations

    (see the illustration to the right). All wiring connections to line power shall be in accordance with outdoor requirements of NECA NFPA 70. © Travis Industries 4/23/2021 - 1552 564 GSR2 35K CF...
  • Page 17: Gas Line Requirements

    The supply regulator (the regulator that attaches directly to the residence inlet or to the propane tank) should supply gas at the suggested input pressure listed above. Contact the local gas supplier if the regulator is at an improper pressure. © Travis Industries 4/23/2021 - 1552 564 GSR2 35K CF...
  • Page 18: Gas Line Location

    4. Attach the shutoff valve plate to the left side of the fireplace. Route the gas line to the left side and re-attach the gas line to the shutoff valve. Make sure to leak test the entire gas line. © Travis Industries 4/23/2021 - 1552 564 GSR2 35K CF...
  • Page 19: Electrical Connection (Required)

    The electrical line must be a min. 14 gauge, and supply 120 Volts at 60 Hz (2 Amps). Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. © Travis Industries 4/23/2021 - 1552 564 GSR2 35K CF...
  • Page 20: Accessing The Area Under The Burner

    This is required when relocating the electrical or gas inlet location or installing the LP regulator. (a) Loosen the four nuts. (b) Lift the panel up, rotate it forward and remove. © Travis Industries 4/23/2021 - 1552 564 GSR2 35K CF...
  • Page 21: Vent Requirements

    Failure to adjust the air shutter properly may lead to improper combustion which can create a safety hazard. Consult your dealer or installer if you suspect an improperly adjusted air shutter. © Travis Industries 4/23/2021 - 1552 564 GSR2 35K CF...
  • Page 22: Approved Vent

    If it does not, apply high-temperature sealant to the joints of the affected sections.  Horizontal sections require a 1/4" (6mm) rise every 12" (305mm) of travel  Horizontal sections require non-combustible support every three feet (e.g.: plumbing tape) © Travis Industries 4/23/2021 - 1552 564 GSR2 35K CF...
  • Page 23: Approved Vent Configurations

    Slide the restrictor to the correct position (see illustration above). The screw location indicates restrictor position. This restrictor is in position # 4. Tighten the screws to secure the restrictor. © Travis Industries 4/23/2021 - 1552 564 GSR2 35K CF...
  • Page 24: Intake Restrictor Adjustment

    Position # 1 (open) 1/4" Socket Loosen the two screws holding the intake restrictor in place.. Position # 4 (closed) Slide the restrictor down to the lower position and tighten the screws. © Travis Industries 4/23/2021 - 1552 564 GSR2 35K CF...
  • Page 25: Diffuser Plate Adjustment

    Before (Stock - Position # 1) Secure the flattened diffuser plate with the screws removed earlier. After (Position # 2) If needed, Replace the exhaust restrictor (see “Exhaust Restrictor Adjustment” for details). © Travis Industries 4/23/2021 - 1552 564 GSR2 35K CF...
  • Page 26: Minimum Vent Configuration

    Intake Restrictor #1 (stock) Diffuser #1 (stock) Max. 10' (3048mm) Horizontal Section(s) Min. 3.9" (100mm) Horizontal Section 5 feet (1.5 m) 2' (610mm) Vertical Section Attached Directly to Fireplace 0 feet © Travis Industries 4/23/2021 - 1552 564 GSR2 35K CF...
  • Page 27: Top Vent Configuration With Horizontal Termination

    (Horizontal Length = H1 + H2). or left). It may be a 30°, 45°, 60°, or 90° elbow. This is considered a vertical elbow. © Travis Industries 4/29/2021 - 1552 564 GSR2 35K CF...
  • Page 28: Top Vent Configuration With Vertical Termination

    (Horizontal Length = H1 + H2). or left). It may be a 30°, 45°, 60°, or 90° elbow. This is considered a vertical elbow. © Travis Industries 4/23/2021 - 1552 564 GSR2 35K CF...
  • Page 29: Masonry Chimney Conversions

    The UL gas liner must only be run through the fireplace/chimney (the entire length of the liner must be retained within the fireplace/chimney). Do not run the liner near combustibles. © Travis Industries 4/23/2021 - 1552 564 GSR2 35K CF...
  • Page 30: Class A Chimney Conversion

    Chimney Conversion Kit C (46DVA-KCC) 7”-8” DuraPlus 8” American Metals 8” Air-Jet 8” Metal-Fab Each Kit Contains: Cap Adapter Retro Connector Additional Required Equipment: 4" Flex (#711 or U.L. 1777) Termination (46DVA-VCH) Co-Axial Sections © Travis Industries 4/23/2021 - 1552 564 GSR2 35K CF...
  • Page 31: Termination Requirements

    Use the vinyl siding standoff when installing on an exterior with vinyl siding. • Vent termination must not be located where it will become plugged by snow or other material © Travis Industries 4/23/2021 - 1552 564 GSR2 35K CF...
  • Page 32: Hearth Requirements

    Finalizing the Installation (for qualified installers only) Hearth Requirements © Travis Industries 4/23/2021 - 1552 564 GSR2 35K CF...
  • Page 33: Optional Tile Stop Removal

    See the illustration below for details on removal. After removing the tile stop, make sure to replace the screws. © Travis Industries 4/23/2021 - 1552 564 GSR2 35K CF...
  • Page 34: Facing Requirements

    NOTE: Screws may be used to secure cement board or tile backer to the fireplace. Do not penetrate the fireplace more than 1/2” (13mm). © Travis Industries 4/23/2021 - 1552 564 GSR2 35K CF...
  • Page 35: Mantel Requirements

     Any material that protrudes more than 3/4” (19mm) from the non-combustible facing is considered a mantel and must meet the mantel requirements. © Travis Industries 4/23/2021 - 1552 564 GSR2 35K CF...
  • Page 36: Steps For Finalizing The Installation

    NOTE: If using glass firebacks or no firebacks, make sure the media tray covers are in place (see below) Install the ember chunks and ember bed glass (see page 41) Install the logs (see page 43). Replace the glass. Start the heater. Leak test all gas joints. © Travis Industries 4/23/2021 - 1552 564 GSR2 35K CF...
  • Page 37: Air Shutter Adjustment

    If not properly neutralized with an ammonia solution, the plated face may develop a permanent tarnish when the acid evaporates over time. Contact your dealer if uncertain your facing has been properly neutralized. © Travis Industries 4/23/2021 - 1552 564 GSR2 35K CF...
  • Page 38: Barrier Removal

    If the barrier becomes damaged, the barrier shall be replaced with the manufacturer’s barrier for this appliance. © Travis Industries 4/23/2021 - 1552 564 GSR2 35K CF...
  • Page 39: Glass Frame Removal And Installation

    The appliance must be completely cool before removing the glass. Warning: Do not strike or slam the glass. Note: Remove the barrier before removing the glass (see previous page). Replace barrier after replacing the glass. © Travis Industries 4/23/2021 - 1552 564 GSR2 35K CF...
  • Page 40: Glass Frame Removal And Installation (Continued)

    The latch can come loose from the glass frame anchor. This occurs when it is turned 1/4 turn when it is disengaged. Follow the directions below to re-install the latch if it becomes loose. © Travis Industries 4/23/2021 - 1552 564 GSR2 35K CF...
  • Page 41: Ember Bed Glass And Ember Material Installation

    NOTE: We recommend that you use a piece of paper, cardboard as a shield to mask the log grate and burner from overspray (see below). © Travis Industries 4/23/2021 - 1552 564 GSR2 35K CF...
  • Page 42: Ember Material Installation

    NOTE: Make sure no ember material is placed directly on the burner. HINT: Add a few randomly placed ember chunks over the ember bed glass to produce a more realistic appearance. © Travis Industries 4/23/2021 - 1552 564 GSR2 35K CF...
  • Page 43: Log Set Installation

    Rear Log 250-04915 Left Log Right Twig 250-04918 250-04920 Center Left Twig 250-04922 Right Log 250-04919 Front Ember Chunk Center Twig Left Twig Front Left Log 250-04917 250-04923 250-04921 250-04916 © Travis Industries 4/23/2021 - 1552 564 GSR2 35K CF...
  • Page 44 Rear Log 250-04925 Left Log Right Twig 250-04928 250-04930 Center Left Twig Right Log 250-04932 250-04929 Left Twig Center Twig 250-04931 Front Left Log 250-04933 Front Ember Chunk 250-04926 250-04927 © Travis Industries 4/23/2021 - 1552 564 GSR2 35K CF...
  • Page 45 The rear log has two pockets that insert over two tabs on the back burner (see photos below). Place the log in place and push it back. The log straddles the burner and does not cover any burner holes. © Travis Industries 4/23/2021 - 1552 564 GSR2 35K CF...
  • Page 46 The right log has a channel on the bottom that fits over the ridge on the burner. Place the log in place and slide it to the rear. Make sure log placement does not obstruct any burner holes © Travis Industries 4/23/2021 - 1552 564 GSR2 35K CF...
  • Page 47 The front left log has a channel that fits over the grate. When in place, the knob on the front of the log fits over the grate as well. Front Ember Chunk The front ember chunk has a groove on the bottom that fits over the grate. Place it as shown below. © Travis Industries 4/23/2021 - 1552 564 GSR2 35K CF...
  • Page 48 The center log has a hole on the back and a fork on the front. Position the log so this fits over the locating pin on the rear log. Make sure the fork on the front of the log fits over the grate as shown below. © Travis Industries 4/23/2021 - 1552 564 GSR2 35K CF...
  • Page 49 The center-left twig is flat on the bottom with one hole. Place the twig on the locating pin as shown below. Make sure the twig is positioned so it does not cover any burner holes. © Travis Industries 4/23/2021 - 1552 564 GSR2 35K CF...
  • Page 50 The right twig has a hole and a slot on the bottom that fit over the pins on the right log. When properly positioned, the log will be placed as shown below, and to the right. © Travis Industries 4/23/2021 - 1552 564 GSR2 35K CF...
  • Page 51 Do not use the entire bag of rock wool. Use only a small amount and save the remainder. Over-use of rock wool will diminish the glow and may cause sooting or other adverse conditions. © Travis Industries 4/23/2021 - 1552 564 GSR2 35K CF...
  • Page 52: Lp Conversion Instructions

    When replacing the burner make sure it is properly located. Lift the front burner, slide it to the right, and lift it from the firebox. When replacing the burner make sure it is properly located. © Travis Industries 4/23/2021 - 1552 564 GSR2 35K CF...
  • Page 53 Front Rear #C55 NOTE: The "#C55" orifice When installed, the hole has a hole here. must be horizontal. 6. Reinstall the front manifold cover only. © Travis Industries 4/23/2021 - 1552 564 GSR2 35K CF...
  • Page 54: Install The Lp Pilot Orifice Following The Instructions Below

    9. Replace the firebox components. Install the logs and embers. Replace the glass. 10. Make the gas line connection, bleed the gas line (if applicable), start the heater, and thoroughly leak- test all gas connections and the gas control valve. © Travis Industries 4/23/2021 - 1552 564 GSR2 35K CF...
  • Page 55: Special Instructions For Fireback Installation

    The baffle has heyholes, allowing removal without removing the screws. For Glass Firebacks, Slide the Media Tray Covers Outwards. For all other firebacks, discard the media tray covers Black Glass Firebacks All Other Firebacks © Travis Industries 4/23/2021 - 1552 564 GSR2 35K CF...
  • Page 56 Discard the Floor Firebacks (if applicable). They are not used with this fireplace. © Travis Industries 4/23/2021 - 1552 564 GSR2 35K CF...
  • Page 57: Attaching The Power Heat Duct To The 564 35K (Optional)

    Power Heat Duct Covers 1. Remove the outer heat duct plate (4 screws - see picture below). a) Remove the inner heat duct plate (2 screws – see picture below). © Travis Industries 4/23/2021 - 1552 564 GSR2 35K CF...
  • Page 58 (for qualified installers only) Remove the lower duct plate screws and plate to allow air to flow from the lower convection channel (see pictures below). Discard the lower duct plate. © Travis Industries 4/23/2021 - 1552 564 GSR2 35K CF...
  • Page 59: Installing The Power Heat Duct With The 564 35K

    The power heat duct must be installed in accordance with the instructions included with the kit and all local codes. See the illustration below for an overview Power Heat Duct Wiring Diagram © Travis Industries 4/23/2021 - 1552 564 GSR2 35K CF...
  • Page 60: Coolsmart Tv - Installation Overview (Optional)

    Max. 120" (7mm) (3048mm) Min. 76-7/8" (1953mm) Combustible Facing Allowed Non-Combustible Facing Only Fireplace (CF or Std) 564 35K CleanFace 564 35K Standard 47-3/8” (1203mm) 47-3/8” (1203mm) 33-1/8” (842mm) 30-1/4” (769mm) © Travis Industries 4/23/2021 - 1552 564 GSR2 35K CF...
  • Page 61: Coolsmart Tv - Installation Requirements

    Minimum 1” air gap behind TV to wall.  The mantel must extend 2” in front of the TV and 1” to both sides. Combustible Mantel 564 35K Min.33-1/4" Fireplace (844mm) (CF or Std) © Travis Industries 4/23/2021 - 1552 564 GSR2 35K CF...
  • Page 62: Coolsmart Tv - Framing The Chase

    Max. 120" (3048mm) 8-1/2" (216mm) Min. 76-7/8" (1953mm) 564 35K Standard 564 35K CleanFace 37-3/4” (959mm) 38-3/4” (985mm) 17-1/2” (445mm) 19-3/8” (493mm) Flush 18-7/8” (480mm) Extended 37-1/4” (947mm) 37-1/4” (947mm) © Travis Industries 4/23/2021 - 1552 564 GSR2 35K CF...
  • Page 63: Coolsmart Tv - Installation

    Slide the outlet into the gap and allow it to sit level again. The two mounting tabs will support the manifold. Mounting tabs © Travis Industries 4/23/2021 - 1552 564 GSR2 35K CF...
  • Page 64 Remove the knockouts from the top of the fireplace. Use snips or diagonal cutters to snip the tab on the knockouts. Press on the far side away from the tap to pop the edge of the knockout upward. © Travis Industries 4/23/2021 - 1552 564 GSR2 35K CF...
  • Page 65 Under each knock out plate, you will find a cover plate held in place with (2) ¼” screws. Use a nut driver or drill with an extension to remove the (2) screws. Reach in and remove the cover plate. You may discard the plate. © Travis Industries 4/23/2021 - 1552 564 GSR2 35K CF...
  • Page 66 10 You will need to remove a third cover plate on each side. Remove the 2 screws holding the cover plate in place. Reach in and remove the cover plate. You may discard this plate. 11 Repeat the above steps on the other end of the fireplace © Travis Industries 4/23/2021 - 1552 564 GSR2 35K CF...
  • Page 67 Cut the flex to the appropriate length and install between the fireplace and the manifold. Secure using (3) screws at every connection and seal the joints with silicone caulk or aluminum (U.L. 181A-P) tape. © Travis Industries 4/23/2021 - 1552 564 GSR2 35K CF...
  • Page 68: Coolsmart Tv - Using Oval Pipe To Get Past An Obstruction

    The adapters and ridged pipe should be factory ovalized, not field ovalized. 5” round to 6” 5” oval adapter NOTE: All clearances to combustibles must be maintained. 5” Flex 5” to fireplace 3” © Travis Industries 4/23/2021 - 1552 564 GSR2 35K CF...
  • Page 69: Wiring Diagram

    Optional Equipment (for qualified installers only) Wiring Diagram © Travis Industries 4/23/2021 - 1552 564 GSR2 35K CF...
  • Page 70: Index

    Termination ..........27 Hearth Requirements ........32 Top Vent Configuration with Vertical Termination Heating Specifications ........6 ..............28 Installation Options ..........6 Vent Requirements .......... 21 Installation Overview .......... 7 © Travis Industries 4/23/2021 - 1552 564 GSR2 35K CF...

Table of Contents