GEM F60 Operating Instructions Manual

Motorized filling valve
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GEMÜ F60
Motorized filling valve
Operating instructions
EN
further information
webcode: GW-F60

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Summary of Contents for GEM F60

  • Page 1 GEMÜ F60 Motorized filling valve Operating instructions further information webcode: GW-F60...
  • Page 2 All rights including copyrights or industrial property rights are expressly reserved. Keep the document for future reference. © GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG 07.11.2019 GEMÜ F60 2 / 24 www.gemu-group.com...
  • Page 3: Table Of Contents

    14 Removal from piping ..........21 15 Disposal ..............21 16 Returns ..............21 17 Declaration of Incorporation according to 2006/42/ EC (Machinery Directive) ........... 22 18 Declaration of conformity according to 2014/30/EU (EMC Directive) ............23 3 / 24 www.gemu-group.com GEMÜ F60...
  • Page 4: General Information

    Potentially dangerous situation! 1.3 Definition of terms ▶ Non-observance can cause death or severe injury. Working medium The medium that flows through the GEMÜ product. CAUTION PD = Plug Diaphragm Potentially dangerous situation! ▶ Non-observance can cause moderate to light injury.
  • Page 5: Safety Information

    13. Maintain the product correctly. 14. Do not carry out any maintenance work and repairs not described in this document without consulting the manu- facturer first. In cases of uncertainty: 15. Consult the nearest GEMÜ sales office. www.gemu-group.com 5 / 24 GEMÜ F60...
  • Page 6 6600 litres per hour. The sealing concept of the valve is 3.1.2 PD seal system based on the GEMÜ PD design, whereby the actuator is her- metically separated from the medium. All actuator parts (ex- cept the seals) are made from stainless steel.
  • Page 7 The product is designed for installation in piping systems and for controlling a working medium. The product is not intended for use in potentially explosive areas. ● Use the product in accordance with the technical data. www.gemu-group.com 7 / 24 GEMÜ F60...
  • Page 8: Order Data

    7 Valve body adaptor Code DN 10 Adaptor for PD size 3 DN 15 8 Electric actuator size Code DN 20 F60 with external dia. 32.0 mm 3 Body configuration Code 9 Voltage/frequency Code 2/2-way body 48 V DC 4 Connection type...
  • Page 9: Technical Data

    Speed of temperature max. 0.5 °C/min change: 6.3 Pressure Operating pressure: over the seat max. 7 bar (1 → 2) under the seat max. 6 bar (2 → 1) Pressure/temperature Process: correlation: Temperature [°C] 9 / 24 www.gemu-group.com GEMÜ F60...
  • Page 10 0.22 kg Operating time: adjustable, max. 200 mm/s Cycle duties: Cycle duties (over 10 million) The cycle duties depend on the operating parameters. High pressures and media temperatures can lead to a shorter service life. 10 / 24 GEMÜ F60 www.gemu-group.com...
  • Page 11 ≥ 10 x D Drag chain data: Acceleration 2 m/s² Bend cycles 1,000,000 Speed 3 m/s Resistance: Oil resistance in accordance with EN 60811-404 Torsion applications: Not suitable Approval: UL AWM Style 20233, 80 °C, 300 V 11 / 24 www.gemu-group.com GEMÜ F60...
  • Page 12: Dimensions

    7 Dimensions 7 Dimensions 7.1 Actuator dimensions SW 36 12 / 24 GEMÜ F60 www.gemu-group.com...
  • Page 13 Code 17: Spigot EN 10357 series A (formerly DIN 11850 series 2) / DIN 11866 series A Code 59: Spigot ASME BPE / DIN 11866 series C 2) Valve body material Code C3: 1.4435, investment casting 13 / 24 www.gemu-group.com GEMÜ F60...
  • Page 14 20.0 19.5 44.2 54.2 15.75 25.0 1.65 Dimensions in mm 1) Connection type Code 86: Clamp DIN 32676 series A Code 88: Clamp ASME BPE 2) Valve body material Code C3: 1.4435, investment casting 14 / 24 GEMÜ F60 www.gemu-group.com...
  • Page 15: Manufacturer's Information

    "Technical data"). maximum permitted pressures caused by pressure 4. Do not store solvents, chemicals, acids, fuels or similar surges (water hammer). fluids in the same room as GEMÜ products and their CAUTION spare parts. Use as step. ▶ Damage to the product.
  • Page 16: Installation With Clamp Connections

    3. Insert the corresponding gasket between the body of the product and the pipe connection. 4. Connect the gasket between the body of the product and the pipe connection using clamps. 5. Re-attach or reactivate all safety and protective devices. GEMÜ F60 16 / 24 www.gemu-group.com...
  • Page 17: Troubleshooting

    Valve body leaks or is corroded Check valve body for damage, replace valve body if necessary Valve doesn't open/close or doesn't Voltage is not connected Connect voltage open/close fully Cable ends incorrectly wired Wire cable ends correctly 17 / 24 www.gemu-group.com GEMÜ F60...
  • Page 18: Inspection/Servicing

    ð If the product is not installed, the cover must be 5. Depressurize the plant or plant component. clamped in a vice with aluminium jaws. 6. Actuate GEMÜ products which are always in the same 4. Carefully remove the motorized actuator from the valve position four times a year.
  • Page 19 ð The actuator spindle of the motor retracts. 6. Carefully remove the cover. ð The cartridge can either be on the valve body or loose in the cover 7. Remove the cartridge and dispose of it correctly. www.gemu-group.com 19 / 24 GEMÜ F60...
  • Page 20 13.3 Replacing the plug diaphragm 13.3.1 Removing the plug diaphragm CAUTION Use of incorrect spare parts! ▶ Damage to the GEMÜ product. ▶ Manufacturer liability and guarantee will be void. Use only genuine parts from GEMÜ. ● 1. De-energize the actuator (unplug it from the controller).
  • Page 21: Removal From Piping

    Returned goods can be processed only when this note is completed. If no return delivery note is included with the product, GEMÜ cannot process credits or repair work but will dispose of the goods at the operator's expense.
  • Page 22: Declaration Of Incorporation According To 2006/42/Ec (Machinery Directive)

    17 Declaration of Incorporation according to 2006/42/EC (Machinery Directive) Declaration of Incorporation according to the EC Machinery Directive 2006/42/EC, Annex II, 1.B for partly completed machinery GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG Fritz-Müller-Straße 6-8 74653 Ingelfingen-Criesbach, Germany declare that the following product Make: GEMÜ...
  • Page 23: Declaration Of Conformity According To 2014/30/Eu (Emc Directive)

    18 Declaration of conformity according to 2014/30/EU (EMC Directive) EU Declaration of Conformity according to 2014/30/EU (EMC Directive) GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG Fritz-Müller-Straße 6-8 74653 Ingelfingen-Criesbach, Germany declare that the product listed below complies with the safety requirements of the EMC Directive 2014/30/EU.
  • Page 24 GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG Subject to alteration Fritz-Müller-Straße 6-8, 74653 Ingelfingen-Criesbach, *88598700* Germany 11.2019 | 88598700 Phone +49 (0)7940 123-0 · info@gemue.de www.gemu-group.com...

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