NARGESA PP200 Instruction Book

NARGESA PP200 Instruction Book

Horizontal press brake

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HORIZONTAL PRESS BRAKE
PP200
INSTRUCTIONS BOOK
PRADA NARGESA, S.L
Ctra. de Garrigàs a Sant Miquel s/n · 17476 Palau de Santa Eulàlia (Girona) SPAIN
Tel. +34 972568085 · nargesa@nargesa.com · www.nargesa.com

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Summary of Contents for NARGESA PP200

  • Page 1 HORIZONTAL PRESS BRAKE PP200 INSTRUCTIONS BOOK PRADA NARGESA, S.L Ctra. de Garrigàs a Sant Miquel s/n · 17476 Palau de Santa Eulàlia (Girona) SPAIN Tel. +34 972568085 · nargesa@nargesa.com · www.nargesa.com...
  • Page 2 Thank you for choosing our machines www.nargesa.com...
  • Page 3: Table Of Contents

    5.3. Displacement adjustments ..................5.4. Adjustment of the working strength ................5.5. Manual mode ......................5.6. Automatic mode ......................6. FAULT FINDING ........................6.1. Electrical faults ......................7. CAUTION ..........................8. TOOLING ..........................TECHNICAL ANNEX INSTRUCTIONS BOOK HORIZONTAL PRESS BRAKE PP200...
  • Page 4: Characteristics Of The Machine

    Figure 1. External Dimensions of the Horizontal Press Brake 1.3. Machine description The versatility of the Horizontal Press Brake NARGESA PP200 allows us to carry out a large number of forging parts and operations depending on the need. This machine curves, cuts, shapes etc... depending on the type of accessory used.
  • Page 5: Identification Of Components

    1.4. Identification of Components Headstock Upper panel Buffer Stabilising rivets Position regulator Workbench Pressure regulator Pressure gauge Side panel Electrical panel Nameplate Pedals Shelving Figure 2. Names and positions of components Figure 3. Nameplate INSTRUCTIONS BOOK HORIZONTAL PRESS BRAKE PP200...
  • Page 6: General Characteristics

    Figure 4. Position of security panels It is PROHIBITED to work without the protective panels in place and should only be removed in case of a breakdown (if necessary) and always with the machine in the OFF position. INSTRUCTIONS BOOK HORIZONTAL PRESS BRAKE PP200...
  • Page 7: Transport And Storage

    2.2. Storage conditions • Humidity between 30% and 95% without condensation. • Temperature between 15ºC and 55ºC. • Don not place articles on top of the machine. • Do not disassemble the machine for storing. INSTRUCTIONS BOOK HORIZONTAL PRESS BRAKE PP200...
  • Page 8: Maintenance And Cleaning

    3.2. Cleaning The daily usage of the Horizontal Press Brake NARGESA PP200 can generate metallic waste such as (slag, shavings, etc.) which can damage the running of the machine. We recommend that the machine be cleaned, especially the work area, at the end of each day.
  • Page 9: Installation And Start Up

    4. INSTALLATION AND START UP 4.1. Placement The Horizontal Press Brake NARGESA PP200 should be placed on a flat, level surface. It is possible to secure it to the floor using the pre-made holes on the base of the machine for this purpose.
  • Page 10: Acceptable External Conditions

    The humidity can fluctuate between 30% and 90% without condensation. 4.4. Electrical connection The Horizontal Press Brake NARGESA PP200 is designed to be connected to a three-phase power supply of 230/400 volts at 50/60Hz. Once connected ensure that the electric motor is turning in the correct direction (the direction indicated on the sticker placed on the motor) if this is not so, one of the phases must be relocated.
  • Page 11: Instructions For Use

    Figure 10. Control Panel 5.2. Start up To start up the Horizontal Press Brake NARGESA PP200 first you must connect it to the mains electricity supply inidicated in paragraph. 4.4. Once connected press the main switch and the voltage and alarm indicators will appear.
  • Page 12: Displacement Adjustments

    5.3. Displacement adjustments As aforementioned the Horizontal Pree Brake NARGESA PP200 has a maximum displacement of 250mm, this displacement may be excessive depending on the accessory used. To control the displacement, the PP200 has a regulation panel on its side for the purpose of adjusting it.
  • Page 13: Adjustment Of The Working Strength

    The Horizontal Press Brake NARGESA PP200 supplies 20,000Kg of strength. This amount of power may be excessive depending on the type of work to be carried out. The PP200 incorporates a pressure regulatory system to allow us to decrease the strength of the machine.
  • Page 14: Manual Mode

    If the pedal is released before end of trajectory the machine will also reverse the maneuvre returning it to the standby position. NOTE: The machine in use can be seen on our website: www.nargesa.com or on our Youtube channel, link: https://www.youtube.com/watch?v=TEPEwYjt08s...
  • Page 15: Fault Finding

    6. FAULT FINDING 6.1. Electrical faults Due to the daily usage of the Horizontal Press Brake NARGESA PP200 faults may arise. The following list of occurrences and their remedies should help you identify and solve most problems. Problem Cause Solution...
  • Page 16: Caution

    - Firmly hold the material during manipulation. - Do not work the machine without the protective panels in place. NARGESA SL does not take responsibility for any accidents caused by the negligence of the operator. INSTRUCTIONS BOOK HORIZONTAL PRESS BRAKE PP200...
  • Page 17: Tooling

    8. TOOLING Folding die at 150 mm. · V16, 22 35 50 mm. PP200 Folding or bending die up to 150mm with 4 openings (16, 22, 35, 50mm) and a punch of 88º. This multi-V die allows 1mm up to 8mm sheet to be folded. The 70mm outer die¡ameter punch allows to make...
  • Page 18 35 mm 25x43 mm 25x50 mm 52 Kg Flat bar cutting tooling 100x10 mm. PP200 · REF. 140-16-01-00014 Flat bar and metal sheet cutting die up to 100mm through a maximum thickness of 10mm in mild steel. Max. Cutting length Max.
  • Page 19 Folding Punch D40 80º REF: 140-16-01-00026 Max. Folding length: 60mm Punch degrees: 80º Punch diameter: 40mm Folding Punch D22 80º REF: 140-16-01-00027 Max. Folding length: 60mm Punch degrees: 80º Punch diameter: 22mm Weight: 3Kg each unit approximately INSTRUCTIONS BOOK HORIZONTAL PRESS BRAKE PP200...
  • Page 20 Dies to fold thick metal sheet PP200 Promecam dies of diferent openings to fold sheets, flat bars or thicker plate sections up to 15mm. in order to fold even thicker sizes, ask the manufacture. Folding die T80.25.35 PP200 REF. 140-16-01-00036...
  • Page 21 Baluster forming die 11 · REF. 140-16-01-00011 Die to form cold forging balusters for grills, gates, fences, handrails, etc... For other shapes or capacities, request the manufacturer. Square sizes Die length Weight 12 mm 760 mm 32,5 Kg INSTRUCTIONS BOOK HORIZONTAL PRESS BRAKE PP200...
  • Page 22 For flat bar from to 6, 12 and 14mm. (For different sizes, please ask the manufacturer) Max. capacity Min. capacity Weight Square 14 mm 2x40 mm metal sheet 18 Kg INSTRUCTIONS BOOK HORIZONTAL PRESS BRAKE PP200...
  • Page 23 Bending tool for big radius PP200 · REF. 140-16-01-00006 Die to form curves in flat bars, pipes, bars or profiles at big radius. It’s perfect for bending small series or special parts without requiring a specific custom mold. Maximum bar capacity...
  • Page 24 Available sizes in mm Ø 7x10/7x15/7x20/9x13/9x19/11x17/11x23/13x18 28 mm 58 mm 31,5 mm 13x22/13x27/15x20/15x24/15x27/17x22/17x26 19x26/21x27mm 13x31/15x31/17x31/17x40/19x31 40 mm 64 mm 43,5 mm 19x40/21x31/21x40mm 25x45/25x50mm 50 mm 58 mm 54 mm For different sizes, please ask the manufacturer INSTRUCTIONS BOOK HORIZONTAL PRESS BRAKE PP200...
  • Page 25 For different sizes, please ask the manufacturers. Standard rectangular dies Type Available sizes in mm 7x10/7x15/9x13/9x19/11x17/11x23/13x19/13x25/ 46 mm 28,5 mm 15x21mm 15x27/17x25/19x30/20x34mm 60 mm 32 mm 25x43mm 78 mm 28,5 mm For different sizes, please ask the manufacturers. INSTRUCTIONS BOOK HORIZONTAL PRESS BRAKE PP200...
  • Page 26 Radius from 3 to 15mm TAP 28 CAB 46 MRE40 Radius from 16 to 22mm TAP 40 CAB 60 MRE50 Radius from 23 to 30mm TAP 50 CAB 78 For different sizes please ask the manufacturer INSTRUCTIONS BOOK HORIZONTAL PRESS BRAKE PP200...
  • Page 27 When placing order it must be specified the REFFERENCE, MODEL, R (radius), W (flat bar width), T (flkat bar thickness) In models B and C specify hole diameter. The ear shaped legth is always adjustable. Production capacity: 450 to 600 parts per hour. INSTRUCTIONS BOOK HORIZONTAL PRESS BRAKE PP200...
  • Page 28 Maximum capacity 100x4 mm Tool to shape pipe ends PP200 · REF. 140-16-01-00016 Basic die to modify the ends of the tubes for their assembly. You can make all kinds of shapes and flaps accoprding to the customer needs. For special forms consult the manufacturer.
  • Page 29 Diameter reduction tools for PP200 Clamp holder to reduce tube PP200 Reference: 140-16-01-RE001 This accessory is adapted to the Tooling to shape pipe ends, to perform the operation of reducing the ends of the tubes. This accessory is used in all tube sizes, that is to say, it is not necessary to buy more than one since it is adaptable to all diameters.
  • Page 30 Diameter expansion tools PP200 Clamp Holder to Expand Tube PP200 Refference: 140-16-01-EX001 This accessory is adapted to the Tooling to shape pipe ends, to perform the operation of expanding the ends of the tubes. This accessory is used in all tube sizes, that is to say, it is not necessary to buy more than one since it is adaptable to all diameters.
  • Page 31 Die to bend square or rectangular pipe PP200 · REF. 140-16-01-00015 Tool to bend square pipe or bar at given or specific degrees. Technical drawing or sample pieces are required. Maximum capacity Maximum bending 50 mm o 2’’ 180º Die to bend special profiles PP200 · REF. 140-16-01-00018 Die to bend or fold different profiles such as U, T angle etc…...
  • Page 32: Technical Annex

    Technical annex Horizontal Press Brake PP200 List of parts Cylinder parts Hydraulic group Electric box Electric map Hydraulic map...
  • Page 33 A1. List of parts INSTRUCTIONS BOOK HORIZONTAL PRESS BRAKE PP200...
  • Page 34 INSTRUCTIONS BOOK HORIZONTAL PRESS BRAKE PP200...
  • Page 35 INSTRUCTIONS BOOK HORIZONTAL PRESS BRAKE PP200...
  • Page 36 INSTRUCTIONS BOOK HORIZONTAL PRESS BRAKE PP200...
  • Page 37 INSTRUCTIONS BOOK HORIZONTAL PRESS BRAKE PP200...
  • Page 38 A2. Cylinder parts INSTRUCTIONS BOOK HORIZONTAL PRESS BRAKE PP200...
  • Page 39 A3. Hydraulic group INSTRUCTIONS BOOK HORIZONTAL PRESS BRAKE PP200...
  • Page 40 INSTRUCTIONS BOOK HORIZONTAL PRESS BRAKE PP200...
  • Page 41 INSTRUCTIONS BOOK HORIZONTAL PRESS BRAKE PP200 A 10...
  • Page 42 A4. Electric box INSTRUCTIONS BOOK HORIZONTAL PRESS BRAKE PP200 A 11...
  • Page 43 INSTRUCTIONS BOOK HORIZONTAL PRESS BRAKE PP200 A 12...
  • Page 44 A5. Electric map INSTRUCTIONS BOOK HORIZONTAL PRESS BRAKE PP200 A 13...
  • Page 45 INSTRUCTIONS BOOK HORIZONTAL PRESS BRAKE PP200 A 14...
  • Page 46 INSTRUCTIONS BOOK HORIZONTAL PRESS BRAKE PP200 A 15...
  • Page 47 A6. Hydraulic map 1. Filter 2. Hydraulic pump 3. Electric motor 4. Pressure relief valve 5. MAin solenoid valve 6. Adjustable pressure relief valve 7. Pressure gauge 8. Hydraulic piston INSTRUCTIONS BOOK HORIZONTAL PRESS BRAKE PP200 A 16...
  • Page 48 3. Complete the form with your details and press Message Sent: confirms your data has been successfully sent to Prada Nargesa SL. Your machine has been registered and has a warranty of three years in total. Your request has been sent correctly. We will contact you right...

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