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United States Stove Company 7700 Manual

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Non-Confidential Business Information (Non-CBI)
Certification Test Report
United States Stove Company
Prepared for:
Prepared by:
Test Period:
Report Date:
Report Number:
All data and information contained in this report are confidential and proprietary to United
States Stove Company. Its significance is subject to the adequacy and representative character
of the samples and to the comprehensiveness of the tests, examinations, or surveys made. The
contents of this report cannot be copied or quoted, except in full, without specific, written
authorization from United States Stove Company and OMNI-Test Laboratories, Inc. No use
of the OMNI-Test Laboratories, Inc. name, logo, or registered mark (O-TL) is permitted,
except as expressly authorized by OMNI-Test Laboratories, Inc. in writing.
OMNI-Test Laboratories, Inc.
Certification Test Report dated July 2016
Forced-Air Wood Furnace
Model: 7700
United States Stove Company
227 Industrial Park Rd
PO Box 151
South Pittsburg, TN 37380
OMNI-Test Laboratories, Inc.
13327 NE Airport Way
Portland, OR 97230
(503) 643-3788
October 6-9, 2014
July 2016
0215WH053E
i of iii

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  • Page 1 United States Stove Company and OMNI-Test Laboratories, Inc. No use of the OMNI-Test Laboratories, Inc. name, logo, or registered mark (O-TL) is permitted, except as expressly authorized by OMNI-Test Laboratories, Inc.
  • Page 2 Model: 7700 United States Stove Company 227 Industrial Park Rd PO Box 151 South Pittsburg, TN 37380 AUTHORIZED SIGNATORIES This report has been reviewed and approved by the following authorized signatories: QA Review: ___________________________ Alex Tiegs, President OMNI-Test Laboratories, Inc.
  • Page 3 Model: 7700 United States Stove Company 227 Industrial Park Rd PO Box 151 South Pittsburg, TN 37380 TABLE OF CONTENTS PREFACE ....................... (3 pages) PHOTOGRAPHS/APPLIANCE DESCRIPTION ..............4 Photographs..........................5 Appliance Description ......................6 QUALITY ASSURANCE/QUALITY CONTROL ............7 LABELING & OWNER’S MANUAL ................9 TEST RESULTS ........................43...
  • Page 4 Model: 7700 United States Stove Company 227 Industrial Park Rd PO Box 151 South Pittsburg, TN 37380 Section 1 Photographs/Appliance Description/Drawings OMNI-Test Laboratories, Inc. Certification Test Report dated June 2016...
  • Page 5 Model: 7700 United States Stove Company 227 Industrial Park Rd PO Box 151 South Pittsburg, TN 37380 United States Stove Company 7700 Test Dates: October 6-9, 2014 OMNI-Test Laboratories, Inc. Certification Test Report dated June 2016...
  • Page 6 227 Industrial Park Rd PO Box 151 South Pittsburg, TN 37380 WOOD HEATER DESCRIPTION Appliance Manufacturer: United States Stove Company Wood Stove Model: 7700 Type: Freestanding, wood-burning air furnace WOOD HEATER INFORMATION Materials of Construction: The firebox and heat exchanger are constructed primarily of mild steel.
  • Page 7 Model: 7700 United States Stove Company 227 Industrial Park Rd PO Box 151 South Pittsburg, TN 37380 Section 2 Quality Assurance/Quality Control OMNI-Test Laboratories, Inc. Certification Test Report dated June 2016...
  • Page 8 Model: 7700 United States Stove Company 227 Industrial Park Rd PO Box 151 South Pittsburg, TN 37380 QUALITY ASSURANCE/QUALITY CONTROL OMNI follows the guidelines of ISO/IEC 17025, “General Requirements for the Competence of Testing and Calibration Laboratories,” and the quality assurance/quality control (QA/QC) procedures found in OMNI’s Quality Assurance Manual.
  • Page 9 Model: 7700 United States Stove Company 227 Industrial Park Rd PO Box 151 South Pittsburg, TN 37380 Section 3 Labeling & Owner’s Manual OMNI-Test Laboratories, Inc. Certification Test Report dated June 2016...
  • Page 11 Owner’s Installation and Operation Manual Model 7700 THIS MANUAL INCLUDES INSTALLATION AND OPERATION INSTRUCTIONS FOR THE Golden Golden MODEL 7700 FURNACE UTILIZING THE LISTED SOLID WOOD FUEL BURNING FURNACE. INSTALLATION TYPES: Eagle Eagl 1. CENTRAL (USA AND CAN) 2. SUPPLEMENTAL - PARALLEL (USA ONLY) Installation is to be preformed by a qualified installer.
  • Page 12 SPECIFICATIONS CONGRATULATIONS! You’ve purchased a heater from North America’s oldest manufacturer of wood burning products. By heating with wood you’re helping to CONSERVE ENERGY! Wood is our only Renewable Energy Resource. Please do your part to preserve our wood supply. Plant at least one tree each year. Future generations will thank you.
  • Page 13 SAFETY U For safety keep firing and ashpit doors tightly closed. U Do not connect this unit to a chimney flue serving another appliance. U Danger: Risk of fire or explosion. Do not burn garbage, gasoline, naphtha, drain oil, or other inappropriate materials. Do not use chemicals or fluids to start the fire.
  • Page 14 UNPACKING AND PRE-ASSEMBLY UNPACKING 1) Remove all packaging from the furnace. 2) Remove the supplied tools and parts from the furnace. A) The supplied ash shovel and poker from the heat exchanger tube, behind the heat exchanger door at the top of the unit. B) The hearth lip is shipped inside the combustion chamber.
  • Page 15 FURNACE INSTALLATION INSTALLATION OPTIONS The installation of this furnace includes supplying electrical power, return (fresh air) ductwork, and supply air ductwork. This furnace may be installed in three different configurations. 1) Stand alone wood furnace 2) Add-on wood furnace The furnace also has several additional kits that may be installed. •...
  • Page 16 MAINTENANCE CLEARANCES Your furnace has recommended minimum maintenance clearance requirements. These clearances insure that there is adequate room to preform maintenance and service your furnace. DO NOT store fuel within the specified clearances. The clearances will change depending on what kits are installed with your furnace. See the tables and diagram below to determine the clearances for your furnace. Standard unit (no additional kits) Dimension Inch...
  • Page 17 DUCTWORK INSTALLATION We strongly recommend that the hot air ductwork be installed by a home heating specialist. If doing the installation yourself, before you decide which installation will best suit your needs, consult a qualified heating technician and follow his recommendations as to the safest and most efficient method of installation.
  • Page 18 STAND ALONE INSTALLATION If installing this furnace as a stand alone unit, ensure all local codes and all instructions in this manual are followed, including clearance to combustibles, floor protector specifications and safety warnings. PARALLEL FURNACE INSTALLATION Installing this unit in parallel with another furnace (sharing the same ductwork) is not permitted in Canada. To install the new furnace in parallel with an existing furnace follow the instructions for series installation with a few additional requirements., listed below.
  • Page 19 ACCESSORY INSTALLATION BLOWER SECTION If the blower section is to be installed then ensure that all clearances are still maintained and that the blower section is securely and mechanically attached to the air intake on your new furnace. 1) Remove all packaging from the blower kit. 2) Mount legs on bottom of blower box.
  • Page 20 FRESH AIR KIT Unpack items. Take the intake cover (3 or 4) and insert tabs into provided slots on fresh air weldment (1). Note that you will have a left and right intake cover (3,4) and will only use one of them depending on the side you are covering up. Use two of the provided screws (#8) to fasten the intake cover (3 or 4) to the fresh air weldment (1), there are pre drilled holes provided.
  • Page 21 COLD AIR PLENUM Always consult a professional before attempting the installation. The furnace should be positioned in its desired location with the Blower Assembly / Filter Box installed and the starting section of the Chimney Connector ready to attached as prescribed in this manual.
  • Page 22 ELECTRICAL INSTALLATION All electrical connections should be done by a qualified electrician It is recommended to connect the furnace to its own 15 amp 120 Volt circuit from the house power supply FAN LIMIT CONTROL Using the Honeywell mounting bracket, the fan limit control must be mounted to the supply air ductwork. Drill a 7/8” hole for the fan limit control sensor rod to pass through into the ductwork.
  • Page 23 CHIMNEY INSTALLATION CHIMNEY Your wood furnace may be hooked up with a factory built or masonry chimney, matching the diameter of the exhaust. If you are using a factory built chimney, it must comply with UL 103 or CSA-B365 standard; therefore it must be a Type HT (2100°F). It is extremely important that it be installed according to the manufacturer’s specifications.
  • Page 24 MASONRY CHIMNEY Ensure that a masonry chimney meets the minimum standards of the National Fire Protection Association (NFPA) by having it inspected by a professional. Make sure there are no cracks, loose mortar or other signs of deterioration and blockage. Have the chimney cleaned before the furnace is installed and operated.
  • Page 25 COMBUSTIBLE WALL CHIMNEY CONNECTOR PASS-THROUGHS Method A. 12” (304.8 mm) Clearance to Combustible Wall Member: Using a minimum thickness 3.5” (89 mm) brick and a 5/8” (15.9 mm) minimum wall thickness clay liner, construct a wall pass-through. The clay liner must conform to ASTM C315 (Standard Specification for Clay Fire Linings) or its equivalent.
  • Page 26 CHIMNEY CONNECTOR Your chimney connector and chimney must have the same diameter as the furnace outlet. If this is not the case, we recommend you contact your dealer in order to insure there will be no problem with the draft. The furnace pipe must be made of aluminized or cold roll steel with a minimum thickness of 0.021”...
  • Page 27 FACTORY BUILT CHIMNEY When a metal prefabricated chimney is used, the manufacturer’s installation instructions must be followed. You must also purchase (from the same manufacturer) and install the ceiling support package or wall pass-through and “T” section package, firestops (where needed), insulation shield, roof flashing, chimney cap, etc.
  • Page 28 WOOD HEAT UTILIZATION The top down method of fire building is recommended for this appliance. After making sure that the stove air intake controls are fully open (completely pull-out towards you), Place the largest pieces of wood on the bottom, laid in parallel and close together. Smaller pieces are placed in a second layer, crossways to the first.
  • Page 29 OPERATION • Ignition problems • Creosote build-up causing chimney fires • Low energy yield • Blackened windows • Incomplete log combustion Smaller pieces of wood will dry faster. All logs exceeding 6” in diameter should be split. The wood should not be stored directly on the ground.
  • Page 30 WARNINGS • NEVER OVERFIRE YOUR FURNACE. IF ANY PART OF THE FURNACE STARTS TO GLOW RED, OVER FIRING IS HAPPENING. READJUST THE AIR INTAKE CONTROL AT A LOWER SETTING. • THE INSTALLATION OF A LOG CRADLE OR GRATES IS NOT RECOMMENDED IN YOUR WOOD FURNACE. BUILD FIRE DIRECTLY ON FIREBRICK.
  • Page 31 EFFICIENCIES Efficiencies can be based on either the lower heating value (LHV) or the higher heating value (HHV) of the fuel. The lower heating value is when water leaves the combustion process as a vapor, in the case of woodstoves the moisture in the wood being burned leaves the stove as a vapor.
  • Page 32 MAINTENANCE Your wood furnace is a high efficiency furnace and therefore requires little maintenance. It is important to perform a visual inspection of the furnace every time it is emptied, in order to insure that no parts have been damaged, in which case repairs must be performed immediately.
  • Page 33 REPLACEMENT PARTS...
  • Page 34 IN ORDER TO MAINTAIN WARRANTY, COMPONENTS MUST BE REPLACED USING ORIGINAL MANUFACTURERS PARTS PURCHASED THROUGH YOUR DEALER OR DIRECTLY FROM THE APPLIANCE MANUFACTURER. USE OF THIRD PARTY COMPONENTS WILL VOID THE WARRANTY.
  • Page 37 3. Make the following verifications: 3. Make the following verifications: 3. Make the following verifications: APPENDIX A a) Oil furnace: a) Oil furnace: a) Oil furnace: CFM = orifice size (SI)(liter/hour) x 39 023 x E OIL FURNACE CFM VERIFICATION CFM = orifice size (SI)(liter/hour) x 39 023 x E 1.21 x t 1.21 x t...
  • Page 38 NOTES...
  • Page 39 NOTES...
  • Page 40 NOTES It is recommended that your heating system is serviced regularly and that the appropriate Service Interval Record is completed. Service Provider: Before completing the appropriate Service Record below, please ensure you have carried out the service as described in the manufacturer’s instructions.
  • Page 41 Any defects should be reported to United States Stove Company or its dealer and/or distributor giving descriptions and pertinent data, including proof or purchase which will be returned upon request. Providing the heater has been installed and used in accordance with the Owners Manual supplied with the heater, United States Stove Company will either: Replace the defective part free of charge...
  • Page 42 When ordering repair parts, always give the following information as shown in this list: The part number __________________________________________ The part description ________________________________________ The model number _________________________________________ The serial number _________________________________________ United States Stove Company 227 Industrial Park Road South Pittsburg, TN 37380 (800) 750-2723 www.usstove.com...
  • Page 43 Model: 7700 United States Stove Company 227 Industrial Park Rd PO Box 151 South Pittsburg, TN 37380 Section 4 Sampling Procedures and Test Results OMNI-Test Laboratories, Inc. Certification Test Report dated June 2016...
  • Page 44 Danick Power conducted the certification testing and completed all testing by October 9 , 2014. The 7700 wood furnace was tested in accordance with the CSA B415.10, Performance Testing of Solid-Fuel-Burning Heating Appliances. No other methods were used and no deviations were made from the method.
  • Page 45 Model: 7700 United States Stove Company 227 Industrial Park Rd PO Box 151 South Pittsburg, TN 37380 Table 1.1 – Heat Output Load Capacity Tgt Load Act Load Test Duration Wood Weight (Btu/hr) (Btu/hr) (min) (Lb) 0-34% of max 21800 20330 42.65...
  • Page 46 Model: 7700 United States Stove Company 227 Industrial Park Rd PO Box 151 South Pittsburg, TN 37380 Table 1.4 – Test Facility Conditions Room Temperature Barometric Pressure Air Velocity (°F) (in Hg) (ft/min) Before After Average Before After 29.89 29.91 29.57...
  • Page 47 Model: 7700 United States Stove Company 227 Industrial Park Rd PO Box 151 South Pittsburg, TN 37380 Table 1.6 - Dilution Tunnel Gas Measurements and Sampling Data Summary Average Dilution Tunnel Gas Measurements Velocity Flow Rate Temperature Length of Test...
  • Page 48 Model: 7700 United States Stove Company 227 Industrial Park Rd PO Box 151 South Pittsburg, TN 37380 Table 1.8 – Test Configurations Five-Minute Startup Combustion Air Fuel Loading: Completed by 3 minutes. Door: Closed at 3 minutes. Varied manually to Primary Air: Began modulating upon reaching target output.
  • Page 49 South Pittsburg, TN 37380 TEST RESULTS AND DISCUSSION A total of four test runs were performed on the 7700 furnace. Four runs test runs were conducted in the following categories and included in the weighted average emission level results: one in the below 35% category, one in the 35% to 53% category;...
  • Page 50 Model: 7700 United States Stove Company 227 Industrial Park Rd PO Box 151 South Pittsburg, TN 37380 Appendix 1 Intertek Test Report OMNI-Test Laboratories, Inc. Certification Test Report dated June 2016...
  • Page 51 US Stove PRODUCT EVALUATED: WOOD FURNACE GOLDEN EAGLE 7700 Report of Testing Model Golden Eagle 7700 Wood handed furnace for compliance as an “Affected Facility” with the applicable requirements of the following criteria: CSA B415.1 Dated March 2010, Performance Testing of Solid-Fuel-Burning Heating Appliances.

  • Page 52: Table Of Contents

    Client: QC inc. Date: March 6, 2011 Project No. Page 2 of 13 TABLE OF CONTENTS INTRODUCTION ..............3 I.A. PURPOSE OF TEST ..........3 I.B. LABORATORY ............3 I.C. DESCRIPTION OF UNIT .......... 3 I.D. REPORT ORGANIZATION ........3 SUMMARY OF TEST RESULTS .........

  • Page 53: Introduction

    695-B, Rue Gaudette, St-jean-sur-richelieu and situated at an elevation of 68 feet above sea level. DESCRIPTION OF UNIT The Wood furnace model Golden Eagle 7700 is constructed of carbon steel. The outer dimensions are 56 inches deep, 48 inches high and 30 inches wide. The unit weight is 694 lbs.

  • Page 54: Summary Of Test Results

    Client: QC inc. Date: March 6, 2011 Project No. Page 4 of 13 II SUMMARY OF TEST RESULTS II.A Results Load Capacity Tgt Load Act Load Test Wood (Btu/hr) (Btu/hr) Duration Weight (Lb) (min) 0-34% of max 21800 20330 42.65 35-52% of max 27280 24035...

  • Page 55: Ii.bsummary Of Other Data

    Client: QC inc. Date: March 6, 2011 Project No. Page 5 of 13 II.B Summary of other Data Category Run Number Test Date 2014/10/06 2014/10/09 2014/10/08 2014/10/07 Total Test Fuel Weight (lb) 42.65 42.65 42.2 45.40 Avg. Test Fuel Moisture (% dry) 20.73 21.24 22.52...

  • Page 56: Iii.bunit Dimensions

    Client: QC inc. Date: March 6, 2011 Project No. Page 6 of 13 then manually operate to maintain the output at the targeted category 3. The test load weight is 42.20 Lbs and utilized a 8.7 lb coal bed. The average Btu/hr output was 37 488.

  • Page 57: Sampling System

    Client: QC inc. Date: March 6, 2011 Project No. Page 7 of 13 consistently stable, the sampling system was started and was operated for the duration of the test run. SAMPLING SYSTEMS The sampling procedure used was as outlined in CAN/CSA B415.1-2010. IV.A.

  • Page 58: Iv.a.1 Dilution Tunnel

    Client: QC inc. Date: March 6, 2011 Project No. Page 8 of 13 IV.A.(1) DILUTION TUNNEL...

  • Page 59: Iv.b. Operational Drawings

    Client: QC inc. Date: March 6, 2011 Project No. Page 9 of 13 IV.B. OPERATIONAL DRAWINGS IV.B.(1) STACK GAS SAMPLE TRAIN IV.B. OPERATIONAL DRAWINGS IV.B.(1). STACK GAS SAMPLE TRAIN...

  • Page 60: Iv.b.2 Dilution Tunnel Sample System

    Client: QC inc. Date: March 6, 2011 Project No. Page 10 of 13 IV.B.(2). DILUTION TUNNEL SAMPLE SYSTEMS Figure 3...

  • Page 61: Sampling Methods

    Client: QC inc. Date: March 6, 2011 Project No. Page 11 of 13 V. SAMPLING METHODS V.A. PARTICULATE SAMPLING Particulates were sampled in strict accordance with EPA Method 5G-3. This method uses two identical sampling systems with 47 mm diameter filters. The dryers used in the sample systems are filled with “Drierite”...

  • Page 62: Vi.a.3 Gas Analyzers

    Client: QC inc. Date: March 6, 2011 Project No. Page 12 of 13 VI.A.(3). GAS ANALYZERS The continuous analyzers are zeroed and spanned before each test with appropriate gases. A mid-scale multi-component calibration gas is then analyzed (values are recorded). At the conclusion of a test, the instruments are checked again with zero, span and calibration gases (values are recorded only).

  • Page 63: Conclusion

    Page 13 of 13 CONCLUSION VII.A RESULTS AND OBSERVATIONS The Wood Furnace model Golden Eagle 7700 produced by US Stove. has been found to be in compliance with the applicable performance and construction requirements of the following criteria: CSA B415.1-2010 “Performance Testing of Solid-Fuel-Burning Heating Appliances”.
  • Page 64 Golden Eagle 7700 Temps Flue Room Tunnel scale duct duct acquisition temp temp dry bulb de données °F °F °F °F °F Flue Room Tunnel weight duct in duct out 68,1 64,8 68,3 15,5 64,8 64,3 68,1 65,0...
  • Page 65 Golden Eagle 7700 491,3 69,3 133,7 48,2 69,1 121,2 494,7 67,9 134,0 47,2 67,9 155,4 497,8 69,1 134,1 47,7 68,9 121,6 495,2 67,4 134,0 46,6 67,6 146,2 495,1 68,5 134,7 46,7 68,5 133,2 499,6 67,6 134,9 46,1 67,6...
  • Page 66 Golden Eagle 7700 556,5 71,7 153,3 34,9 71,6 180,3 575,0 70,1 153,3 30,5 70,0 128,9 573,4 70,1 151,0 30,0 70,1 128,6 561,8 70,4 148,9 29,9 70,5 127,9 549,4 70,1 148,3 29,4 70,2 145,1 540,2 71,5 145,8 29,4 71,1...
  • Page 67 Golden Eagle 7700 274,2 71,4 89,6 20,4 71,6 121,8 272,3 71,5 89,4 19,5 71,4 120,9 270,0 71,5 88,9 19,4 71,4 134,6 267,2 71,1 88,4 19,3 71,2 149,1 264,6 71,4 88,4 19,1 71,4 164,1 261,6 71,4 87,9 21,2 71,3...
  • Page 68 Golden Eagle 7700 280,6 71,2 89,6 12,9 71,2 136,3 279,4 70,8 89,5 12,7 70,8 155,6 278,0 70,4 89,4 12,8 70,4 143,4 276,5 70,3 89,1 12,3 70,3 117,2 274,9 70,9 88,8 12,5 70,8 137,8 273,0 71,1 88,7 12,4 71,1...
  • Page 69 Golden Eagle 7700 324,6 71,1 96,8 38,1 71,1 167,9 326,9 71,3 97,0 38,0 71,3 141,8 328,1 71,7 97,2 38,3 71,6 119,1 328,3 73,4 97,3 37,4 73,3 118,1 328,2 73,2 96,9 37,2 73,1 134,3 328,3 73,2 97,0 36,9 73,2...
  • Page 70 Golden Eagle 7700 317,5 73,5 96,1 28,0 73,6 175,3 316,8 74,5 96,0 27,8 74,7 125,7 315,6 74,7 96,4 27,8 74,7 120,7 314,9 74,9 96,1 27,6 74,8 126,3 314,3 73,9 95,9 27,4 73,8 147,7 314,0 73,8 95,9 27,1 73,9...
  • Page 71 Golden Eagle 7700 304,2 73,9 94,9 19,8 74,0 146,9 303,8 74,6 94,9 19,6 74,6 158,4 303,9 74,9 94,9 19,4 74,9 168,0 303,3 75,2 94,9 19,2 75,3 175,6 303,2 75,4 95,0 19,3 75,5 146,0 303,3 75,3 95,0 19,0 75,4...
  • Page 72 Golden Eagle 7700 290,0 74,4 93,6 12,7 74,4 155,2 289,5 74,4 93,6 12,6 74,4 166,8 288,6 74,1 93,8 12,4 74,2 174,3 287,4 74,4 93,7 12,4 74,6 141,5 286,6 73,8 93,4 11,6 73,8 122,1 285,5 74,4 93,7 12,9 74,5...
  • Page 73 Golden Eagle 7700 239,9 73,6 88,9 74,0 118,3 238,9 73,7 88,8 73,5 120,4 237,4 74,5 88,6 74,7 149,6 236,0 74,3 88,6 74,5 169,4 234,9 73,9 88,5 73,7 148,0 233,6 73,9 88,2 73,9 169,5 232,6 73,3 88,1 73,2 162,3...
  • Page 74 Golden Eagle 7700 210,3 72,7 85,4 72,7 159,9 209,1 72,7 85,4 72,7 153,7 208,7 72,4 85,4 72,5 137,9 207,9 72,9 85,3 73,0 117,8 207,2 72,9 85,2 72,8 164,1 206,1 72,8 85,2 72,8 156,7 205,3 73,0 85,2 73,0 140,6...
  • Page 75 Golden Eagle 7700 187,4 75,9 84,7 75,8 129,0 187,3 75,6 84,8 75,6 155,0 187,0 75,8 84,8 75,8 146,9 187,1 76,1 84,8 76,0 122,0 186,7 75,8 84,8 75,8 154,0 186,5 75,9 84,8 76,0 145,2 186,3 76,3 84,8 76,3 117,7...
  • Page 76 Golden Eagle 7700 180,2 76,2 84,5 76,2 150,3 180,2 76,3 84,4 76,3 131,0 180,3 76,3 84,4 76,3 151,6 180,1 76,4 84,4 76,4 143,1 180,2 76,4 84,4 76,5 110,0 179,9 76,3 84,4 76,3 148,7 180,1 76,3 84,3 76,4 125,6...
  • Page 77 Golden Eagle 7700 181,4 76,4 84,0 76,4 132,1 181,3 76,3 84,1 76,4 135,0 181,5 76,5 84,1 76,5 146,7 181,6 76,5 84,1 76,5 118,7 181,4 76,3 84,1 76,3 150,9 181,5 76,4 84,0 76,4 136,8 181,6 76,5 84,1 76,5 111,4...
  • Page 78 Golden Eagle 7700 184,2 76,2 83,8 76,2 118,1 184,0 76,3 83,7 76,3 148,2 183,9 76,1 83,7 76,0 126,9 184,0 76,1 83,8 76,1 134,5 183,8 76,2 83,7 76,2 147,3 183,7 76,2 83,6 76,1 118,6 183,5 76,1 83,7 76,0 151,7...
  • Page 79 Golden Eagle 7700 177,6 75,8 82,8 75,8 113,8 177,4 75,8 82,8 75,8 148,0 177,3 75,8 82,7 75,7 132,2 177,0 75,7 82,7 75,8 143,8 176,9 75,9 82,8 75,9 143,3 176,9 75,8 82,7 75,8 109,3 176,7 75,8 82,7 75,8 146,9...
  • Page 80 Particulates Calculations Average 0,210 Average Average 99,95 102,50 System 1 System 2 SQRT Proportional Rates Vol.Std. Vol.Std. Delta-P Time (ft3) (ft3) (in H2O)2 0 0,2090702 101,17 103,78 0,144 0,148 0,211636 103,23 103,23 105,74 105,74 0,144 0,144 0,148 0,148 2 0,2077758 2 0,2077758 102,95 105,15...
  • Page 81 Particulates Calculations 102,95 105,62 0,144 0,147 66 0,2061464 102,13 104,77 0,144 0,147 67 0,2077764 101,97 104,77 0,143 0,147 68 0,2077763 102,74 105,27 0,143 0,147 69 0,2067995 102,37 104,77 0,144 0,147 70 0,2077765 102,04 104,45 0,144 0,147 0,208425 101,98 104,44 0,144 0,147 0,208425 102,07...
  • Page 82 Particulates Calculations 102,96 105,54 0,143 0,147 139 0,2051653 101,79 104,21 0,143 0,147 140 0,2077801 101,21 103,87 0,143 0,146 141 0,2084299 101,69 104,20 0,143 0,146 142 0,2077805 102,19 104,70 0,143 0,146 143 0,2068035 101,67 103,88 0,143 0,146 144 0,2084296 104,49 106,75 0,143 0,146 145 0,2027911...
  • Page 83 Particulates Calculations 99,76 102,01 0,143 0,146 212 0,2106843 100,53 102,80 0,143 0,146 213 0,2090767 100,62 103,13 0,143 0,146 214 0,2084302 100,74 103,13 0,142 0,146 215 0,2084311 100,86 103,13 0,143 0,146 216 0,2084313 101,06 103,46 0,143 0,146 217 0,2077816 101,00 103,45 0,142 0,146 218 0,2077819...
  • Page 84 Particulates Calculations 100,27 102,74 0,142 0,146 285 0,2084316 100,58 103,07 0,142 0,146 286 0,2077818 100,42 102,74 0,142 0,146 287 0,2084311 100,17 102,41 0,142 0,146 288 0,2090772 100,62 103,05 0,142 0,146 289 0,2077817 99,27 101,62 0,142 0,146 290 0,2106842 100,17 102,72 0,142 0,146 291 0,2084315...
  • Page 85 Particulates Calculations 100,11 102,98 0,142 0,146 358 0,2077804 98,47 101,10 0,142 0,146 359 0,2116416 99,03 101,57 0,142 0,146 0,210683 98,42 100,80 0,143 0,146 361 0,2122788 98,71 101,12 0,143 0,146 362 0,2116415 97,73 100,35 0,142 0,146 363 0,2132299 99,72 102,35 0,142 0,146 364 0,2090761 98,59...
  • Page 86 Particulates Calculations 97,83 100,50 0,143 0,147 431 0,2132274 98,11 100,96 0,143 0,147 432 0,2122765 100,08 102,82 0,143 0,147 433 0,2084275 98,61 100,95 0,143 0,147 434 0,2122767 98,06 100,51 0,143 0,147 435 0,2132273 98,67 101,25 0,143 0,147 436 0,2116388 98,67 101,25 0,143 0,147 0,211639...
  • Page 87 Particulates Calculations 97,87 100,59 0,143 0,147 0,213225 98,33 101,04 0,143 0,147 505 0,2122746 99,08 101,81 0,143 0,147 506 0,2106785 98,32 101,04 0,143 0,147 507 0,2122746 98,45 101,05 0,143 0,147 508 0,2122746 98,34 101,04 0,143 0,147 509 0,2122811 98,08 100,60 0,143 0,147 510 0,2132248 98,19...
  • Page 88 Particulates Calculations 97,71 100,40 0,144 0,148 577 0,2138557 97,61 100,41 0,143 0,148 578 0,2138553 97,95 100,71 0,143 0,148 579 0,2132232 98,80 101,47 0,143 0,148 580 0,2116274 97,66 100,42 0,143 0,148 581 0,2138545 98,07 100,72 0,143 0,148 582 0,2132224 98,46 101,18 0,144 0,148 583 0,2122723...
  • Page 89 Particulates Calculations Average 0,190 Average Average 100,42 101,67 System 1 System 2 SQRT Proportional Rates Vol.Std. Vol.Std. Delta-P Time (ft3) (ft3) (in H2O)2 0 0,1880842 103,05 104,49 0,167 0,169 1 0,1867313 102,22 102,22 103,55 103,55 0,167 0,167 0,170 0,170 2 0,1886224 2 0,1886224 103,99 105,36...
  • Page 90 Particulates Calculations 102,87 104,24 0,167 0,170 66 0,1886206 102,06 103,45 0,167 0,170 67 0,1899599 103,18 104,14 0,167 0,170 68 0,1886209 102,79 104,13 0,167 0,170 69 0,1886208 103,33 104,40 0,167 0,170 70 0,1880819 102,93 104,08 0,168 0,170 71 0,1886204 102,28 103,76 0,167 0,170 72 0,1891567...
  • Page 91 Particulates Calculations 97,52 98,62 0,167 0,169 139 0,1918239 97,10 98,34 0,167 0,169 140 0,1923227 96,50 97,67 0,167 0,169 141 0,1936652 98,62 99,56 0,167 0,169 142 0,1899632 98,66 99,69 0,167 0,169 143 0,1896993 98,64 99,60 0,167 0,169 144 0,1899636 98,77 100,03 0,167 0,169 145 0,1891611...
  • Page 92 Particulates Calculations Average 0,199 Average Average 101,90 100,40 System 1 System 2 SQRT Proportional Rates Vol.Std. Vol.Std. Delta-P Time (ft3) (ft3) (in H2O)2 0 0,1985164 101,75 100,37 0,166 0,165 1 0,1985166 101,22 101,22 99,81 99,81 0,166 0,166 0,165 0,165 2 0,1991323 2 0,1991323 102,84 101,39...
  • Page 93 Particulates Calculations 103,53 101,67 0,166 0,165 66 0,1985659 103,64 102,16 0,166 0,165 67 0,1978959 103,54 101,97 0,166 0,164 68 0,1985145 104,69 103,19 0,166 0,164 69 0,1963441 104,16 102,48 0,166 0,164 70 0,1978964 104,74 103,03 0,166 0,164 71 0,1969654 104,33 102,63 0,166 0,164 72 0,1978967...
  • Page 94 Particulates Calculations 102,44 101,04 0,166 0,164 139 0,1978966 102,39 101,01 0,166 0,164 140 0,1978969 101,88 100,30 0,166 0,164 141 0,1991301 102,85 101,19 0,166 0,164 0,197524 102,32 101,08 0,166 0,164 143 0,1978971 102,46 101,19 0,166 0,164 144 0,1978976 103,16 101,73 0,166 0,164 145 0,1969666 103,22...
  • Page 95 Particulates Calculations 101,55 100,13 0,166 0,165 212 0,1978956 101,53 100,12 0,166 0,165 213 0,1978953 99,85 98,30 0,166 0,165 214 0,2015859 101,31 99,78 0,167 0,165 0,198514 100,23 98,69 0,167 0,165 216 0,2006601 101,50 100,10 0,166 0,165 217 0,1978954 102,05 100,58 0,166 0,165 218 0,1969648 99,39...
  • Page 96 Particulates Calculations 102,43 100,96 0,166 0,165 285 0,1969651 101,44 99,87 0,167 0,165 286 0,1991288 100,23 99,12 0,166 0,165 287 0,2006598 Data 2014-10-08 p-1243 CSA B-415 run3 cat 3 Data 2014-10-08 p-1243 CSA B-415 run3 cat 3 Page 5 Page 5...
  • Page 97 Particulates Calculations Average 0,202 Average Average 100,25 101,72 System 1 System 2 SQRT Proportional Rates Vol.Std. Vol.Std. Delta-P Time (ft3) (ft3) (in H2O)2 0 0,1989973 101,92 103,58 0,163 0,166 1 0,2013377 101,64 101,64 103,36 103,36 0,163 0,163 0,166 0,166 2 0,2020006 2 0,2020006 102,51 104,14...
  • Page 98 Particulates Calculations 99,68 101,17 0,163 0,166 66 0,2036649 99,43 101,24 0,163 0,166 67 0,2036508 100,40 102,11 0,163 0,166 68 0,2019996 99,73 101,60 0,163 0,166 69 0,2029914 102,47 104,22 0,163 0,166 70 0,1979861 100,12 102,14 0,163 0,166 71 0,2019997 100,83 102,51 0,163 0,166 72 0,2013375...
  • Page 99 Particulates Calculations 99,63 101,02 0,163 0,166 139 0,2029922 99,56 100,99 0,163 0,166 140 0,2029934 100,38 101,81 0,163 0,166 141 0,2013383 100,84 102,29 0,163 0,166 142 0,2003382 98,76 100,30 0,163 0,166 143 0,2043065 98,01 99,52 0,163 0,166 0,205863 100,09 101,77 0,163 0,166 145 0,2013385 98,83...
  • Page 100 Particulates Calculations 98,56 100,18 0,163 0,166 0,20365 98,51 99,86 0,163 0,166 213 0,2043051 99,53 100,99 0,163 0,166 214 0,2019999 99,57 100,98 0,163 0,166 215 0,2020022 99,97 101,33 0,164 0,167 216 0,2013364 100,63 101,83 0,164 0,167 217 0,2003371 99,89 101,32 0,164 0,167 218 0,2013365 98,31...
  • Page 101 Particulates Calculations 99,00 100,44 0,164 0,167 285 0,2029887 98,60 100,14 0,164 0,167 286 0,2036479 98,38 99,82 0,164 0,167 287 0,2043034 97,70 99,34 0,164 0,167 288 0,2052842 98,37 99,80 0,164 0,167 289 0,2043038 97,54 99,01 0,164 0,167 290 0,2059344 97,84 99,31 0,164 0,167 0,205284...
  • Page 102 Particulates Calculations 101,94 103,25 0,163 0,166 0,201335 102,40 103,79 0,164 0,166 359 0,2003353 102,35 103,79 0,163 0,166 0,200339 102,24 103,79 0,163 0,166 361 0,2003353 101,51 102,92 0,163 0,166 362 0,2019985 101,94 103,25 0,163 0,166 363 0,2013358 100,65 102,07 0,163 0,166 364 0,2036488 102,00 103,25...
  • Page 104 Run 1 Cat. 1...
  • Page 105 run 2 Cat. 4...
  • Page 106 Run 3 cat. 3...
  • Page 107 Run 4 Cat.2...
  • Page 109 POLYTESTS Services inc. SFBA EMISSIONS AND EFFICIENCY TESTING LABORATORY OPERATING PROCEDURE INTRODUCTION This document provides a step by step guide for the technician conducting tests to EPA standard requirements. Procedures outlined here, when followed, will result in tests in conformance with EPA Methods 28 and 5G. The primary measurements to be made are particulate emissions rates.
  • Page 110 POLYTESTS Services inc. SFBA EMISSIONS AND EFFICIENCY TESTING LABORATORY OPERATING PROCEDURE APPLIANCE INSPECTION AND SET-UP INCOMING INSPECTION Check for completeness of unit including parts, accessories, installation and operating instructions, drawings and specifications etc. Note any discrepancies or missing parts or information. Check for shipping damage.
  • Page 111 POLYTESTS Services inc. SFBA EMISSIONS AND EFFICIENCY TESTING LABORATORY OPERATING PROCEDURE Unit is to be placed on scale for testing. Prior to proceeding with verification process, scale should be turned on and allowed to warm up for one (1) hour minimum. Zero scale and check calibration with standard weights.
  • Page 112 POLYTESTS Services inc. SFBA EMISSIONS AND EFFICIENCY TESTING LABORATORY OPERATING PROCEDURE Calibrate analyzers as follows: NOTE : Prior to proceeding with calibration, make sure to use NIST tracable calibration gas bottles. Adjust flow meter if necessary at each instrument to required flow value. Using span gas, adjust span control to values specified on calibration gas label.
  • Page 113 POLYTESTS Services inc. SFBA EMISSIONS AND EFFICIENCY TESTING LABORATORY OPERATING PROCEDURE Plug probe. Turn on sample system. Observe sample flow rotometer and vacuum gauge. If necessary, use vacuum; adjust valve to set vacuum to the maximum inches If the float in rotometer does not stabilize below 10 on scale, system must be resealed.
  • Page 114 POLYTESTS Services inc. SFBA EMISSIONS AND EFFICIENCY TESTING LABORATORY OPERATING PROCEDURE Allow vacuum indication to stabilize for two (2) minutes, then record time and dry gas (DGM ) and (DGM ) meter readings. Wait ten (10) minutes and record dry gas meter readings again (DGM , DGM ).
  • Page 115 POLYTESTS Services inc. SFBA EMISSIONS AND EFFICIENCY TESTING LABORATORY OPERATING PROCEDURE Measure and record moisture content of each fuel piece using Delmhorst moisture meter. Determine if fuel load moisture content is in required range. If not, construct new load using wood with required moisture content.
  • Page 116 POLYTESTS Services inc. SFBA EMISSIONS AND EFFICIENCY TESTING LABORATORY OPERATING PROCEDURE All fuel additions, air intake settings and operational characteristics shall be noted with associated time stamp on form no. EPA-1-TP. TEST RUN Once the targeted test fuel bed weight is obtained, the test is to be started as follows: Insert the sample probes into the tunnel being careful not to hit sides of tunnel with probe tip.
  • Page 117 POLYTESTS Services inc. SFBA EMISSIONS AND EFFICIENCY TESTING LABORATORY OPERATING PROCEDURE other equipment. Be sure dryers and filters are working and monitor impinger train for proper water and ice levels etc. When the fuel charge is consumed, it will signal end of test and shut down the sampling systems.

  • Page 118: Appendix A - Example Calculations

    Appendix A – Example calculations Appendix A – Example calculations ....................1 A-1 Dry burn rate (BR) ........................2 A-2 Volume of gas sample corrected to dry standard conditions (V ) ........3 m(std) A-3 Total amount of particulate matter collected (5G-3) (m ) ............

  • Page 119: Dry Burn Rate (Br)

    A-1 Dry burn rate (BR) Equation used Nomenclature Dry wood burn rate, kg/hr (lb/hr) Total mass of wood burned (wet basis) during the test run, kg (lb) θ Total time of test run, minutes Average moisture in test fuel charge, wet basis, % To convert from dry basis to wet basis: % moisture wet basis = Sample calculation BR = 22.57 kg/hr (dry basis)

  • Page 120: Volume Of Gas Sample Corrected To Dry Standard Conditions

    A-2 Volume of gas sample corrected to dry standard conditions m(std) Note The volume of gas sampled is measured by a digital mass flow controller which adjusts automatically the volume to standard conditions. No orifice is used, so the average pressure differential across the orifice meter is not calculated. Equation used Nomenclature Volume of gas sample measured by the digital mass flow controller, corrected to...

  • Page 121: Total Amount Of Particulate Matter Collected (5G-3) (M )

    A-3 Total amount of particulate matter collected (5G-3) (m Equation used Nomenclature Total amount of particulate matter collected, mg Particulate matter collected on front filter, mg Particulate matter collected on second filter, mg Post-test weight gain of probe and filter holder assembly, mg ∆PF Sample calculation = 15.90 mg...

  • Page 122: Particulate Concentration (C )

    A-4 Particulate concentration (C Equation used Nomenclature Concentration of particulate matter in stack gas or dilution tunnel, dry basis, corrected to standard conditions, g/dsm (g/dscf) Total amount of particulate matter collected in the sampling train, mg Volume of gas sample measured corrected to dry standard conditions, dsm (dscf) m(std) Sample calculation...

  • Page 123: Adjustment Factor For Alternative Pitot Tube Placement (F )

    A-5 Adjustment factor for alternative pitot tube placement (F Equation used Nomenclature Average of square root velocity head measurements during pretest traverse, mm (in. H Velocity of square root head measurement at the point selected for pitot tube placement, mm H (in.

  • Page 124: Average Dilution Tunnel Gas Velocity (V )

    A-6 Average dilution tunnel gas velocity (V Equation used Nomenclature Average dilution tunnel gas velocity, m/s (ft/s) Pitot tube constant For the metric units: For English units: Pitot tube coefficient (use 0.99 for standard pitot tube, 0.84 may be used for S-type tubes constructed according to Method 2 specifications) Pitot tube correction factor Average square root of each individual velocity head (∆P)
  • Page 125 Sample calculation = 14.85 ft/sec...

  • Page 126: Average Dilution Tunnel Gas Flow Rate

    A-7 Average dilution tunnel gas flow rate (Q Equation used Nomenclature Total gas flow rate corrected to dry standard conditions, dsm /hr (dscf/hr) 3600 Conversion factor seconds per hour Water vapour in the dilution tunnel stream, proportion by volume (may be assumed to be 2%) Average dilution tunnel gas velocity, m/s (ft/s) Cross-sectional area of dilution tunnel, m...

  • Page 127: Particulate Emission Rate (E)

    A-8 Particulate emission rate (E) Equation used Nomenclature Particulate emission rate, g/hr Concentration of particulate matter in stack gas or dilution tunnel gas, dry basis corrected to standard conditions, g/dscm (g/dscf) blank correction, g/dscm (g/dscf) Total gas flow rate, dry basis corrected to standard conditions, dsm /hr (dscf/hr) Sample calculation E = 11.75 g/hr...

  • Page 128: Percent Of Proportional Sampling Rate (Pr)

    A-9 Percent of proportional sampling rate (PR) Equation used Nomenclature Percent of proportional sampling rate (%) Total sampling time, min θ Time of interval, 10 min θ Volume of gas sample measured by the digital mass flow controller, dsm (dscf) Volume of gas sample measured by the digital mass flow controller during the i mi(std) minutes interval, dsm...

  • Page 129: Filter Face Velocity Check

    A-10 Filter face velocity check Equation used Nomenclature Maximum filter face velocity during the test run, m/min (ft/min) Largest 10 minute interval metered gas volume value recorded during the test run, dm (dcf) Filter area exposed to gas sample during train operation, m Sample calculation = 17.93 ft/min...

  • Page 130: Dual Train Precision

    A-11 Dual train precision Equation used Nomenclature Dual train precision Deviation between emission rate’s train 1 and 2 Total emission train 1, g Total emission train 2, g Sample calculation...

  • Page 131: Analyzer Drift Checks

    A-12 Analyzer drift checks Equation used Nomenclature Drift The change in analyzer response to calibration gas over the duration of the test run relative to the instrument range, % ∆R The difference between the analyzer response at the end of the test run and the known calibration gas value, ppmv or % Span The upper limit of the instrument range, ppmv or %...

  • Page 132: Heat Output Rate

    A-13 Heat output rate Equation used Nomenclature Total heat output, BTU Total sampling time, hr θ Sample calculation Heat output rate = 331320 Btu/hr...

  • Page 133: Delivered Efficiency

    A-14 Delivered efficiency Equation used Nomenclature Delivered heating efficiency, % Total heat output, Btu Total heat input available in test fuel charge, Btu Sample calculation...

  • Page 134: Emission Rate

    A-15 emission rate Equation used Nomenclature Emission rate in pounds per million Btu’s of heat output lbs/MM Btu Output Total particulate emissions for the full test run, g Sample calculation...
  • Page 168 Calibration factor : 1.000 Calibration factor : 1.000 Calibration factor : 1.00272 DGM 1 : EM-178 DGM 2 : EM-179 Standardized DGM : EM-130 Model : Golden Eagle 7700 Standard meter Dry gas meter #1 Trail Press Final ft3 Initial ft3...
  • Page 171 Date : Barometric pressure: Tech/Eng. 2014-04-14 102 KPA A. Lefebvre Six months test dry gas meter calibration data Manufacturer. : Américan meter Calibration factor 1.000 Calibration factor 1.000 Calibration factor 1.00272 Make : Model : DTM -200A DGM 1 : EM-178 DGM 2 : EM-179 Standardized DGM : Standard meter...

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