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Installation/Operator's Manual
Model: 1602M
Wood or Coal Gravity Style (Up-Flow) Supplemental Furnace
U.S. Environmental Protection Agency
Certified to comply with 2015 particulate emissions standards.
SAFETY NOTICE:
If this furnace is not properly installed, a house fi re may result! For your safety, follow these installation instructions.
Contact local building or fi re offi cials about restrictions and installation requirements in your area. This furnace must
be installed by a qualifi ed technician. Keep these instructions for future reference.
Safety Tested to UL 391
United States Stove Company • 227 Industrial Park Road, P.O. Box 151 • South Pittsburg, TN 37380 • www.usstove.com
851767B-1905E
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Summary of Contents for United States Stove Company 1602M
- Page 1 Contact local building or fi re offi cials about restrictions and installation requirements in your area. This furnace must be installed by a qualifi ed technician. Keep these instructions for future reference. Safety Tested to UL 391 United States Stove Company • 227 Industrial Park Road, P.O. Box 151 • South Pittsburg, TN 37380 • www.usstove.com 851767B-1905E...
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Page 2: Disclaimer Notice
INTRODUCTION Warning: Do not alter this appliance in any way other than specifi ed Thank You for your purchase of a U.S. Stove Wood/Coal in these instructions. Doing so may void your warranty. Burning Gravity Style (Up-Flow) Furnace. Your decision to buy our Clayton Furnace was undoubtedly reached af- LOCATING YOUR FURNACE ter much careful thought and consideration. -
Page 3: Chimney Requirements
CHIMNEY REQUIREMENTS 1. The furnace should be the only heating using the chim- ney fl ue. One furnace per fl ue outlet. 2. A masonry chimney should have a tile or stainless steel 2 in. [5cm] FROM CEILING liner. 3. The masonry chimney should not have any missing mortar or loose bricks. -
Page 4: Smoke Pipe Installation
SMOKE PIPE INSTALLATION so that it maintains clearances, keeps condensation and creosote within the pipe, and is capable of withstanding a Clearances to combustible materials (i.e. paneling, ceil- 2100°F degree chimney fi re. ing tile, sheet rock, plaster, draperies, casements or wood trim, etc.) will vary with the type of fl... -
Page 5: Installation Examples
If allowed to operate at high Though United States Stove Company expressly Does Not RPM (As in “FREE AIR” mode - no duct work or fl ow re-... -
Page 6: Combustion Air
THE PLENUM OPENINGS DIFFER BETWEEN THE 1602 AND 1802 PLENUM OPENING MODEL 1602 - 13” x 18” Rectangular MODEL 1802 - 18” x 18” Rectangular NEGATIVE PRESSURE IN BASEMENT RETURN AIR IS VERY IMPORTANT will be drawn into your basement, unnecessarily heating unused areas of the home. -
Page 7: Door Handles
FURNACE ASSEMBLY INSTRUCTIONS SHAKER GRATE HANDLE Unpack your Furnace and insure that there is no ship- ping damage. If damage exist, please contact your deal- Insert the Shaker Rod into the hole on the ash door frame er immediately. Your Clayton Furnace will require some as shown. -
Page 8: Spin Damper
SPIN DAMPER conduit assembly from the snap-disc box to the junc- tion box as shown. Screw the spin draft onto the 3/8” x 2-1/2” carriage bolt 7. If not already installed, snap the rocker switch into followed by the 3/8”-16 lock nut. Then screw the spin draft the top of the junction box. -
Page 9: Wiring Diagram
WIRING DIAGRAM All electrical connections should be done by a qualifi ed electrician. NOTE: The extra brown wire on the fan center has no use. It should be capped off or removed. The conduit may be cut shorter to provide a cleaner installation FIREBRICK AND BAFFLE REPLACEMENT FIREBOX BRICK REPLACEMENT... -
Page 10: Fuel Selection
TESTING AND OPERATING PROCEDURES GENERAL FURNACE OPERATION 10. Salt water driftwood or other previously salt water sat- urated materials; When you start a fi re in the furnace and it reaches operat- 11. Unseasoned wood; or ing temperature, the blower(s) will come on automatically. The snap-disc is adjustable from 100°F(A) to 140°F(E), 12. -
Page 11: Starting A Coal Fire
7. The blower(s) will being to distribute warm air when your furnace and home. the snap-disc reached set-point. 4. Close by-pass damper. STARTING A WOOD FIRE • Too much draft air will cause clinkering of coal and will waste heat up the chimney. Shut draft down to as low Using Forced Air Draft (optional) a point as you can and still heat your home. - Page 12 dangerous operation. Over fi ring occurs when the ash furnace, provided the following instructions are fol- door is left open during operation or a highly volatile lowed: fuel, i.e. large amounts of small kindling, is used. If any 1. Any air fi lter should be removed. portion of the connector pipe glows orange or red, you are in an over-fi...
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Page 13: Operational Tips
room temperature when leaving the system, and therefore the heater. calculations using this heating value consider the heat go- ASH REMOVAL AND DISPOSAL ing up the chimney as lost energy. Therefore, effi ciency calculated using the lower heating value of wood will be Whenever ashes get 3 to 4 inches deep in your fi... -
Page 14: Trouble Shooting And Problem Solving
TROUBLE SHOOTING AND PROBLEM SOLVING 1. Problem: Distribution blower vibrating Smoke puffs from furnace Solution: Solution: A. Tighten blower wheel to motor shaft. B. Check for bad fan bearings. A. Check chimney draft. Check for blocked chimney or fl ue pipe. Use mirror to check chimney clearance. 5. -
Page 15: Parts Diagram
PARTS DIAGRAM... -
Page 16: Parts Diagram And List
PARTS DIAGRAM AND LIST Description Part # Description Part # Feed Door Assy. (w/Rope Gasket) 69091 Snap-disc Box 68234 Door Handle 24179 Conduit Assembly (1.5ft) 68231 Lock Nut, 1/2-13 83444 Junction Box 25625 Washer 83835 Insulation (5” x 5”) 25626 Spring Handle 89574 Junction Box Cover... - Page 17 16DIKL FORCED DRAFT BLOWER - OPTIONAL KIT USSC offers a forced induced draft blower kit as an op- tion to upgrade your Clayton furnace. Advantages of the forced draft are quicker recovery and greater turbulence inside the fi rebox for better mixing of fuel and oxygen. And, it also allows you the furnace to be thermostatically controlled.
- Page 18 Such installation will preclude any over-fi ring and/or any hazardous consequences of potential overfi ring. Barometric draft regulators are generally available where you purchased your stove or may be ordered directly from United States Stove Company at a nominal charge.
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Page 19: Stove Operation
BULLETIN RC454 A GUIDE TO BURNING COAL IN YOUR FURNACE Furnaces that are capable of burning coal usually will burn and generally orange or yellow and produce quite a bit of both Bituminous and Anthracite coal. Anthracite is perhaps smoke. As the gases burn off the fl ames become shorter, the best coal fuel because of its long even burn time, high change color and produce less smoke. - Page 20 BULLETIN RC454 A GUIDE TO BURNING COAL IN YOUR FURNACE BANKING THE FIRE When the fi re is well established and the room is becom- ing warm, partially close the dampers. Some experiment- For extended operation, such as overnight, the fi re will ing will have to take place with each particular setting of need to be banked.
- Page 21 NOTES...
- Page 22 NOTES...
- Page 23 NOTES...
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Page 24: How To Order Repair Parts
When placing an order or for warranty claims, please provide the following informa- tion found on the Certifi cation Plate located below the ash door. PART NUMBER PART DESCRIPTION MODEL NUMBER - 1602M SERIAL NUMBER______________ United States Stove Company 227 Industrial Park Road P.O.