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Installation/Operator's Manual
Model: 1602G / 1802G
Wood or Coal Gravity Style (Up-Flow) Supplemental Furnace
SAFETY NOTICE:
If this furnace is not properly installed, a house fi re may result! For your safety, follow these installation instructions. Contact
local building or fi re offi cials about restrictions and installation requirements in your area. Th is furnace must be installed by a
qualifi ed technician. Keep these instructions for future reference.
Safety Tested to UL 391
U.S. Environmental Protection Agency
Certified to comply with 2015 particulate emissions standards.
United States Stove Company • 227 Industrial Park Road, P.O. Box 151 • South Pittsburg, TN 37380 • www.usstove.com
851768B-1908E
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Summary of Contents for United States Stove Company 1602G
- Page 1 Keep these instructions for future reference. Safety Tested to UL 391 U.S. Environmental Protection Agency Certified to comply with 2015 particulate emissions standards. United States Stove Company • 227 Industrial Park Road, P.O. Box 151 • South Pittsburg, TN 37380 • www.usstove.com 851768B-1908E...
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Page 2: Disclaimer Notice
INTRODUCTION side of the connector by at least 2 inches. CLEARANCES Th ank You for your purchase of a U.S. Stove Wood/Coal Burn- ing Gravity Style (Up-Flow) Furnace. Your decision to buy our Clayton Furnace was undoubtedly reached aft er much careful COMBUSTIBLE WALL thought and consideration. -
Page 3: Creosote - Formation And Need For Removal
is 6 inches, inside diameter and for the 1802, the recommended the length of the chimney, local geography, nearby obstructions fl ue size is 8 inches, inside diameter. When making new chimney and other factors. Too much draft may cause excessive tempera- installations, always follow the chimney manufacturer’s instruc- tures in the appliance. -
Page 4: Dampers On Stove Pipes
2100°F degree chim- Th ough United States Stove Company expressly Does Not rec- ney fi re. ommend the use of its furnaces to be installed and/or used as... -
Page 5: Installation Examples
INSTALLATION EXAMPLES Installation #1 With this installation, a back draft damper (optional) is insert- ed into the heat run before the plenum of the existing furnace to prevent air from the existing furnace to blow back into the furnace when it is not in use. When a back damper is em- ployed, it should be located as close to the existing furnace ple- num as practical. -
Page 6: Combustion Air
RETURN AIR IS VERY IMPORTANT washer over the threaded part of the handle, then attach the lock nut. Tighten the nut, then back off 1/4 turn to allow free opera- When installing a Clayton Furnace, return air MUST BE incor- tion of the handle. -
Page 7: Shaker Grate Handle
SHAKER GRATE HANDLE SPRING HANDLES Insert the Shaker Rod into the hole on the ash door frame as Attach the four(4) spring handles to the Feed/Ash Doors, Baffl e shown. Th en attach the Shaker Bracket to the front of the fur- Rod, and Shaker Rod by twisting the springs counter-clockwise nace using two 1/4-20 x 3/4”... -
Page 8: Wiring Diagram
NOTE: Th e extra brown wire on the fan center has no use. It Junction Box should be capped off or removed. Insulation (5” x 5”) Th e conduit may be cut shorter to provide a cleaner installation. Rocker Switch 800 CFM Blower Romex Cable Clamp Gasket, Blower... - Page 9 FORCED DRAFT BLOWER - 69189 Using two 1/4-20 x 1” bolts and nuts, attach the draft blower adapter to the draft tube on the front of the furnace. Th en mount and secure the draft blower to the adapter with the three 10-24 Kep nuts. Plug the blower into the outlet on the front of the furnace.
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Page 10: Starting A Wood Fire
TESTING AND OPERATING PROCEDURES GENERAL FURNACE OPERATION Materials containing asbestos; Construction or demolition debris; Aft er installation of the furnace is complete, it is ready for op- eration. Th e Honeywell Limit Control, in conjunction with a Railroad ties or pressure-treated wood; wall thermostat, operates the distribution blowers and the draft Manure or animal remains;... -
Page 11: Starting A Coal Fire
CAUTION: To avoid excessive temperatures, do not operate Improper fi ring methods for coal being used. with fuel door or ash pan open. More combustion air needed. STARTING A COAL FIRE Coal not sized to the furnace. We recommend 1” to 3” di- ameter pieces of coal. - Page 12 oiled every 90 days with several drops of 30 wt. oil. and therefore calculations using this heating value consider the heat go- ing up the chimney as lost energy. Th erefore, effi ciency calculated using • Check the fi t on the load door. It must fi t tightly. If it does not, the lower heating value of wood will be higher than effi ciency calculated check for deterioration or wear of the ceramic rope seal.
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Page 13: Trouble Shooting And Problem Solving
TROUBLE SHOOTING AND PROBLEM SOLVING 1. Problem: Solution: Smoke puff s from furnace A. Tighten blower wheel to motor shaft . B. Check for bad fan bearings. Solution: A. Check chimney draft . Check for blocked chimney or fl ue pipe. 5. -
Page 14: Parts Diagram
PARTS DIAGRAM 29 30... -
Page 15: Parts Diagram And List
PARTS DIAGRAM AND LIST Description Part # Description Part # Feed Door Assy. (w/Rope Gasket) 69091 Front Filler 23817 Front Filler - 1800 24190 Door Handle 24179 Draft Cover 23818 Lock Nut, 1/2-13 83444 Draft Cover - 1800 24508 Washer 83835 Room Blower - 800 CFM 80530... - Page 16 PARTS DIAGRAMS AND LISTS - 69189 Description Part # Drqft Blower Assembly 69190 FAD Bracket 69192 Bolt, 1/4-20 x 1” 83379 Lock Nut, 1/4-20 83261 Kep Nut, 10-24 83244 UFB908 COLD AIR RETURN / FILTER BOX - OPTIONAL KIT As mentioned earlier in this manual, a cold air return and/or fi lter box should be incorporated into your furnace installation.
- Page 17 DOMESTIC HOT WATER COIL KIT - OPTIONAL Th is Furnace will accept the installation of a Domestic Hot Wa- ter Coil Kit. Th e U.S. Stove kit is a 1124 Water Coil and it may be purchased from your local dealer. Remove the access panel on the rear of the furnace enclo- sure.
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Page 18: Stove Operation
BULLETIN RC454 A GUIDE TO BURNING COAL IN YOUR FURNACE Furnaces that are capable of burning coal usually will burn both es the chances of forming clinkers. When shaking the grate(s) Bituminous and Anthracite coal. Anthracite is perhaps the best be gentle. - Page 19 BULLETIN RC454 A GUIDE TO BURNING COAL IN YOUR FURNACE BANKING THE FIRE To revive a coal fi re that is almost out, (1) open the ash door and stove pipe damper and close the spin damper under the door to For extended operation, such as overnight, the fi re will need to get a good draft through the grate.
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Page 20: How To Order Repair Parts
Certifi cation Plate located below the ash door. PART NUMBER PART DESCRIPTION MODEL NUMBER - 1602 / 1802 SERIAL NUMBER______________ 1602 1802 United States Stove Company 227 Industrial Park Road P.O. Box 151 South Pittsburg, TN 37380 800-750-2723...