USSC Clayton 1800GC Installation & Operator's Manual

Wood and coal furnace

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SAFETY NOTICE: IF THIS FURNACE IS NOT PROPERLY INSTALLED, A HOUSE FIRE

MAY RESULT. FOR YOUR SAFETY, FOLLOW THE INSTALLATION DIRECTIONS.

CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND

INSTALLATION REQUIREMENTS IN YOUR AREA.

Installation/Operator's Manual # 851502

MODEL: 1600GC / 1800GC

CANADA

ONLY

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Summary of Contents for USSC Clayton 1800GC

Page 1 Installation/Operator's Manual # 851502 Installation/Operator's Manual # 851502 Installation/Operator's Manual # 851502 Installation/Operator's Manual # 851502 Installation/Operator's Manual # 851502 MODEL: 1600GC / 1800GC MODEL: 1600GC / 1800GC MODEL: 1600GC / 1800GC MODEL: 1600GC / 1800GC MODEL: 1600GC / 1800GC...
Page 2: Table Of Contents
TABLE OF CONTENTS TABLE OF CONTENTS TABLE OF CONTENTS TABLE OF CONTENTS TABLE OF CONTENTS Introduction ... 3 Locating Your Furnace ... 3 Clearances ... 3 Chimney Requirements ... 3-4 Smoke Pipe Installation ... 4-5 Add-on Series Installation ... 5-7 Assembly Instructions ...
Page 3: Introduction
INTRODUCTION INTRODUCTION INTRODUCTION INTRODUCTION INTRODUCTION Thank you for your purchase of a U.S. Stove Woodburning furnace. Your decision to buy a Hotblast Furnace was undoubt- edly reached after much careful thought and consideration. We are very proud you chose the U.S. Stove furnace and trust you will receive the comfort and economy that others realize when heating with a U.S.
Page 4: Smoke Pipe Installation
NOTE: Type of chimney: Class A All-Fuel also referred to as Low-Heat appliance type chimney per Uniform Mechanical Code: Chimney, low-heat appliance type is a factory built, masonry or metal chimney suitable for removing the products of combustion from fuel-burning low-heat appliances produc- ing combustion gases not in excess of 1000°F (538°C) under normal operating conditions but capable of producing com bustion gases of 1400°F (760°C) during intermittent forced...
Page 5: Add-On Series Installation
When constructing a single wall smoke pipe, the following When constructing a single wall smoke pipe, the following When constructing a single wall smoke pipe, the following When constructing a single wall smoke pipe, the following When constructing a single wall smoke pipe, the following guidelines must be observed.
Page 6 The connection of the add-on to an existing furnace imposes a greater work-load on the air-circulating blower. compensating adjustments are made, the additional restriction will reduse air flow, and overheating of the existing furnace can result. To provide a reference point for later adjustments,you must test air flow before any installation work begins.
Page 7: Assembly Instructions
HOT AIR PLENUM 7/8" HOLE 3-1/2" 6" (15.24cm) (8.9 cm) SIDE OF HOTBLAST FURNACE Drill one 7/8" hole as illustrated for placement of the Hotblast fan limit control. Your furnace is shipped from the factory in four (3) packages. 1) the furnace, 2) fan limit kit, 3) draft kit. Before assembling the furnace, check to make sure there is no shipping damage, and that all necessary parts are located in the firebox.
Page 8 BRICK INSTALLATION BRICK INSTALLATION BRICK INSTALLATION BRICK INSTALLATION BRICK INSTALLATION (PRE-INSTALLED AT FACTORY) (PRE-INSTALLED AT FACTORY) (PRE-INSTALLED AT FACTORY) (PRE-INSTALLED AT FACTORY) (PRE-INSTALLED AT FACTORY) NOTE: Prior to operation, be sure to remove brick retaining strips. MODEL 1600 - (6) BRICKS ON EACH SIDE MODEL 1600 - (6) BRICKS ON EACH SIDE MODEL 1600 - (6) BRICKS ON EACH SIDE MODEL 1600 - (6) BRICKS ON EACH SIDE...
Page 9 ATTACHING SLIDE BAFFLE ROD EXTENSION ATTACHING SLIDE BAFFLE ROD EXTENSION ATTACHING SLIDE BAFFLE ROD EXTENSION ATTACHING SLIDE BAFFLE ROD EXTENSION ATTACHING SLIDE BAFFLE ROD EXTENSION BAFFLE BAFFLE EXTENSION 1-1/2" HEX COUPLING SHAKER GRATE HANDLE INSTALLATION SHAKER GRATE HANDLE INSTALLATION SHAKER GRATE HANDLE INSTALLATION SHAKER GRATE HANDLE INSTALLATION SHAKER GRATE HANDLE INSTALLATION 1.
Page 10 INSTALLING ASH DOOR SPIN DRAFT INSTALLING ASH DOOR SPIN DRAFT INSTALLING ASH DOOR SPIN DRAFT INSTALLING ASH DOOR SPIN DRAFT INSTALLING ASH DOOR SPIN DRAFT 1. Screw spin draft onto 1/2" x 2-1/2" carriage bolt. 2. Screw spin draft and bolt assembly into ash door allowing approximately 1/2"...
Page 11: Wiring Diagram For Series Installation With Existing Electric Furnace
WIRING DIAGRAM FOR SERIES INSTALLATION WITH EXISTING ELECTRIC FURNACE MAIN POWER 110 VOLT WHITE TO BE ADDED BLACK BLUE HOTBLAST COTROL CENTER WHITE WIRE BLACK WIRE FROM DRAFT PLUG FROM DRAFT PLUG PLUG IN ON THE FRONT OF HOTBLAST FOR DRAFT ALL ELECTRICAL WIRING SHOULD BE DONE BY A QUALIFIED ELECTRICIAN.
Page 12: Wiring Diagram For Series Installation With Existing Gas Or Oil Furnace
WIRING DIAGRAM FOR SERIES INSTALLATION WITH EXISTING GAS OR OIL FURNACE SETTING LIMIT CONTROL LIMIT LH POINTER CENTER RH POINTER (FAN OFF) POINTER (LIMIT OPENS) (FAN ON) 110V POWER SUPPLY FROM GAS FURNACE ALL WIRING SHOULD BE DONE BY A QUALIFIED ELECTRICIAN ALL WIRING SHOULD BE DONE BY A QUALIFIED ELECTRICIAN ALL WIRING SHOULD BE DONE BY A QUALIFIED ELECTRICIAN ALL WIRING SHOULD BE DONE BY A QUALIFIED ELECTRICIAN...
Page 13: Testing And Operating Procedures
TESTING AND OPERA TESTING AND OPERA TESTING AND OPERATING PR TESTING AND OPERA TESTING AND OPERA TESTING: TESTING: TESTING: TESTING: TESTING: 1. If using an optional power draft, check the draft blower by turning the room thermostat up high enough so that the draft blower turns on.
Page 14 ! The furnace is designed to burn air dried wood and coal at a predetermined firing rate. Over firing could result in damage to the heat exchanger and cause dangerous operation. Over firing occurs when the ash door is left open during operation or a highly volatile fuel, i.e.
Page 15: Trouble Shooting And Problem Solving
OUBLE SHOO OUBLE SHOO TROUBLE SHOO OUBLE SHOO OUBLE SHOOTING AND PR 1. Problem: 1. Problem: 1. Problem: 1. Problem: 1. Problem: Smoke puffs from furnace Solution: Solution: Solution: Solution: Solution: A. Check chimney draft. Check for blocked chimney or flue pipe. Use mirror to check chimney clearance.
Page 16 33 31 ITEM ITEM DESCRIPTION DESCRIPTION ITEM ITEM ITEM DESCRIPTION DESCRIPTION DESCRIPTION Top Safety Latch Feed Door (Drilled) Ash Door (Drilled) Door Latch Handle Ash Door Latch 1/2" Flat Washer 1/2" Lock Nut 5/16" x 1" Hinge Pin 1/2" Rope for Fire Door 52" 1/2"...
Page 17: Model 1600/1800
P P P P P AR TS LIST TS LIST ARTS LIST TS LIST TS LIST MODEL 1600/1800 MODEL 1600/1800 MODEL 1600/1800 MODEL 1600/1800 MODEL 1600/1800 1 1 1 1 1 8 8 8 8 8 7 7 7 7 7 ITEM ITEM ITEM...
Page 18: Motorized Natural Draft
MOT T T T T ORIZED NA ORIZED NA ORIZED NA ORIZED NA ORIZED NATURAL DRAFT P 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 4 4 4 4 4 MODEL 1600/1800 MND KIT #C60357M TURAL DRAFT P...
Page 19: Installation Of Optional Equiptment
INST INSTALLA INST ALLA ALLA ALLATION OF OPTIONAL EQ INST INST ALLA INSTALLING DOMESTIC HOT WATER COIL INSTALLING DOMESTIC HOT WATER COIL INSTALLING DOMESTIC HOT WATER COIL INSTALLING DOMESTIC HOT WATER COIL INSTALLING DOMESTIC HOT WATER COIL 1. Remove access panel at rear of enclosure. 2.
Page 20 O ORDER REP O ORDER REP AIR P O ORDER REP 1. The PART NUMBER 2. The PART DESCRIPTION 3. The MODEL NUMBER: 1600GC / 1800GC 4. The SERIAL NUMBER: ____________________ UNITED STATES STOVE COMPANY 227 Industrial Park Road P.O. Box 151...

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USSC Clayton 1800GC Installation & Operator's Manual

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