USSC 1537M Owner's Manual
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USSC 1537M Owner's Manual

Solid fuel warm air furnace
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Models:
1537M
1557M
OWNERS MANUAL
SOLID
FUEL
WARM AIR
FURNACE
• FOR PARALLEL INSTALLATION WITH EXISTING FORCED AIR-GAS OR OIL FIRED
FURNACE.
• FOR INSTALLATION AS A CENTRAL FURNACE
• THE HOTBLAST FURNACE HAS BEEN APPROVED FOR U.S. INSTALLATIONS ONLY.
READ ALL INSTRUCTIONS CARE-
FULLY BEFORE STARTING THE
INSTALLATION OR OPERATING
THE FURNACE
S
C
U
S
CAUTION:
UNITED STATES STOVE COMPANY
227 Industrial Park Road
South Pittsburg, TN 37380
IMPROPER INSTALLATION MAY VOID
DO NOT USE THIS FURNACE
IN A MOBILE HOME OR TRAILER
P.O.Box 151
(423) 837-2100
1
YOUR WARRANTY
US
851559D

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Summary of Contents for USSC 1537M

  • Page 1 • THE HOTBLAST FURNACE HAS BEEN APPROVED FOR U.S. INSTALLATIONS ONLY. CAUTION: READ ALL INSTRUCTIONS CARE- FULLY BEFORE STARTING THE INSTALLATION OR OPERATING THE FURNACE UNITED STATES STOVE COMPANY IMPROPER INSTALLATION MAY VOID DO NOT USE THIS FURNACE IN A MOBILE HOME OR TRAILER 227 Industrial Park Road P.O.Box 151...

  • Page 2: Tools And Materials Needed

    CONGRATULATIONS! You've purchased one of America's Finest Wood and Coal Burning Furnaces. By heating with wood and coal you're helping CONSERVE AMERICA'S ENERGY! Wood is our Renewable Energy Resource. preserve our wood supply. Plant at least one tree each year. Future generations will thank you.

  • Page 3: Caution Labels

    CAUTION LABELS Your Furnace has the following labels. Read and Obey all labels. DANGER: RISK OF FIRE OR EXPLOSION. DO NOT burn garbage, gasoline, drain oil, or other flammable liquids. WARNING: FIRE HAZARD. DO NOT operate with fire draft exceeding .06 inches w.c. DO NOT operate with fuel loading or ash removal doors open.

  • Page 4: Rules For Safe Installation And Operation

    RULES FOR SAFE INSTALLATION AND OPERATION Read these rules and the instructions carefully. Failure to follow them will cause a hazard that could result in death, serious bodily injury, and/or property damage. 1. Check your local codes. The installation must comply with their rulings. 2.
  • Page 5 HOW THE FURNACE FUNCTIONS Your Hotblast Furnace is designed to be a supplemental or central heating source for your home. This Solid Fuel Furnace may be installed in conjunction with a properly operating central furnace that is listed or cer- tified in accordance with nationally recog- nized safety standards and equipped with the required controls and other safety features...
  • Page 6 DIMENSIONS OF FURNACE FIGURE 1 1537M...

  • Page 7: Locating The Furnace

    LOCATING THE FURNACE 1. The furnace should be located in the same room as the central system and as close as possible, but not closer than 9". There should be no wall between the furnace and the warm air outlet duct that is connected directly to the warm air outlet plenum of the central furnace.

  • Page 8: Chimney Connection

    CHIMNEY CONNECTION Fig. 4 MASONRY CHIMNEY Before using an existing masonry chimney, clean the chimney and inspect the flue liner to be sure it is safe to use. Make repairs before attaching the furnace. See page 4, item 5. Look at Fig. 4. The connector pipe and fittings you will need to connect directly to a masonry chimney are shown.

  • Page 9: Pipe Installation

    RULES FOR CONNECTOR PIPE INSTALLATION 1. The crimped end of the chimney connector fits inside the furnace flue collar. Install additional chim- ney connectors and elbow with the CRIMPED END TOWARD THE FURNACE. This will allow any condensation in the flue to run back into the furnace. Use 6"...

  • Page 10: Assembly Of Furnace

    ASSEMBLY OF FURNACE Your furnace requires the following items to be assembled or installed by the service person: Feed Door Pull Handle Feed Door Locking Handle Blower(s) and Blower Controls Electrical Connections Remove all parts from inside the furnace and inspect for damage, including the firebrick as some breakage could occur during shipment.
  • Page 11 FIGURE 11...

  • Page 12: Installation

    Please see all methods of Installation in Appendix at the rear of this booklet. This is a furnace, not a free standing stove. You must direct heated air from 8" outlets away from the furnace, or it will not function properly. 1.

  • Page 13: Power Failure

    PLENUM TO CEILING 6" MIN. PLENUM Figure 12 TO GAS/OIL/ELECTRIC TRANSFORMER AND COMBUSTION FAN OF SOLID FUEL UNIT POWER SUPPLY GAS/OIL/ELECTRIC POWER SUPPLY JUNCTION BOX FURNACE BLOWER MOTOR OWER Operation after loss of power-- 1. Remove filter if provided 2. Do not expect to keep home at normal temperatures. 3.

  • Page 14: Adding Fuel

    OPERATING INSTRUCTIONS FUEL, Model 1537M A) Egg size (1-3/16" or larger) bituminous coal for residential furnaces, or any of the specially packed fireplace coals can be used. Coal with a low ash content (2% to 6%) is recommended. B) Hardwood, 18" to 26" should be split and air dried (seasoned) for 6 months.

  • Page 15: Service Hints

    SERVICE HINTS Do not expect a furnace to draw. It is the chimney that creates the draft. Smoke spillage into the house or excessive build-up of water or creosote in the chimney are warnings that the chimney is not functioning properly. Correct the problem before using furnace.

  • Page 17: Parts List

    Forced Draft Ring 68234 Blower Thermostat Bracket 80314 Thermodisc 60T12 22140 Relay Box Bracket 80131 Junction Box (4 x 4) 80231 Junction Box Cover 89319 Blower Gasket 80230 Blower Assembly 68231 Fan Control Cord Assembly PARTS LIST MODEL 1537M QTY.
  • Page 19 (SEE DIAGRAM, PAGE 18) PART # DESCRIPTION 69509 Firebox Weldment 25467G Cabinet Side (Left & Right) 88032 Flue Collar Gasket 40246 Flue Collar 23459G Cabinet Back 25466G Cabinet Top 40258 Rear Liner 40269 Front Liner 23398 Baffle 40256 Shaker Grate Frame 40257 Shaker Grate 40260...
  • Page 20 OPTIONAL 11 RPT COLD AIR DUCT 6" PIPE 90° ELBOW DAMPER PIPE CONNECTOR FURNACE FIGURE 15-1 COLD AIR DUCT 6" PIPE 8" PIPE 90° ELBOW DAMPER PIPE CONNECTOR EXISTING GAS/OIL/ELECTRIC FURNACE FURNACE FIGURE 15-1...
  • Page 21 APPENDIX INSTALLATION - A (U.S. ONLY) TO EXISTING DUCT WORK COLD AIR WARM AIR RETURN EXISTING FURNACE SOLID FUEL FILTER BOX FURNACE...
  • Page 22 INSTALLATION - B PLENUM COLLECTOR COLD AIR RETURN FILTER BOX INSTALLATION - C COLD AIR RETURN PLENUM TOP (OPTIONAL) FILTER BOX (U.S. ONLY) EXISTING FURNACE SOLID FUEL FURNACE (U.S. ONLY) SOLID FUEL FURNACE TO EXISTING DUCT WORK WARM AIR TO EXISTING DUCT WORK WARM AIR EXISTING...
  • Page 23 DUCT WORK 2" MINIMUIM CLEARANCE COLD AIR RETURN ANTI-BACKDRAFT FLAPPER SOLID FUEL FURNACE DUCT WORK 2" MINIMUIM CLEARANCE COLD AIR RETURN SOLID FUEL FURNACE INSTALLATION - D (U.S. ONLY) INSTALLATION - E (U.S. ONLY) 11 PCS (OPTIONAL PLENUM FAN CONTROL LOCATION) FURNACE PLENUM EXISTING FURNACE BAFFLE...
  • Page 24 INSTALLATION - F 2" MINIMUM CLEARANCE COLD AIR RETURN SOLID FUEL FURNACE INSTALLATION - G DUCT WORK 2" MINIMUM CLEARANCE CENTRAL FURNACE INSTALLATION SOLID FUEL FURNACE FURNACE PLENUM EXISTING FURNACE COLD AIR RETURN TO FILTER BOX...
  • Page 25 SOLID FUEL FURNACE INSTALLATION - H SOLID FUEL FURNACE 2" MINIMUM CLEARANCE EXISTING OIL, ELECTRIC, OR GAS FURNACE EXISTING OIL, ELECTRIC, OR GAS FURNACE...

  • Page 26: List Of Problems

    Trouble Shooting Tips for Warm Air Furnace LIST OF PROBLEMS 1. Smoking when feed door is open. 2. Furnace does not heat. 3. Blower Does not run. 4. No air from registers- fan running. 5. Air from Registers is not hot 6.
  • Page 27 NOTES...
  • Page 28 WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION AS SHOWN IN THIS LIST: 1. THE PART NUMBER 2. THE PART DESCRIPTION 3. THE MODEL NUMBER: 1537M 4. THE SERIAL NUMBER:____________________ HOW TO ORDER REPAIR PARTS United States Stove Company 227 Industrial Park Road P.O.

This manual is also suitable for:

1557m

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