Install Reverse Clutch Cable - Troy-Bilt TUFFY 630CN Operator's Manual

4.Thread the
#10-24 hex nut (Z, Fig. 2-5)
halfway onto the screw (V).
5. Thread the screw IVI into the cable ad-
juster (X).
6. Hook the cable spring (W, Fig.2-6) into
the V-shaped bend in the Forward Clutch
Bail
7. Checkfor correct tension on the forward
drive belt by taking two measurements of
the cable spring, as follows:
a. With the Forward Clutch Bail (Y, Fig. 2-
6/in an open (released) position, measure
the length of the cable spring (W from the
outermost coil to the outermost coil.
D. Squeezethe Forward Clutch Bail against
the handlebar (see Fig. 2-7_ and re-mea-
sure the spring length, The belt tension is
correct if this second measurement is be-
tween 1/16"to 34 6" longer than the first
measurement. If so. turn the hex nut (Z.
Fig.2-7) tightly against the cable adjuster
(X_while preventing the cable adjuster
from turnmg.
c. If the spring length is incorrect, you
must adjust the cable tension as described
Fig. 2- 7: Tocheckforwardbelt tension, lake two measurementsof the length of the coilsin the
spring- first with the bail open, then with the bail held against the handlebar,
STEP 5: INSTALL REVERSE CLUTCH
CABLE (MODELS 634F & 634B ONLY)
1. Unwrap the reverse clutch cable (CC.
Fig. 2-8 and Fig. 2-9_from its shipping po-
sition and route it up to the handlebar. Be
sure that the cable is routed beneaththe
in Checkingand Adjustin_ Forward Drive Forward Clutch Bail.
Belt Tensionin Section 5. Incorrect cable
tension can result in belt slippage Icable
tension too IooseJ.or unintentional tine
movement when the clutch bail is in Neu-
tral _cabletension too tight}
2. Using the two self-tapping screws (AA,
Fig. 2-8) secure the reverse cable mount-
ing bracket (BB)to the handlebars as
show_
3. Insertthe cable(CC,Fig.2-8) through the
slotin the cablebracketand position the flat
side ofthe threadedassembly next to the
flat side ofthe hole. Slide the hex nut (DD/
up the cableand
tighten it securely.
4. Fastenthe reverse clutchcableto the
leftsidehandlebar witha cabletie (EE,Fi_
2-9L
5. Testthe function of the reverseclutch by
pulling out and releasing the cable knob.
The knob should return to its neutral posi-
tion (resting against bracketL If it doesn't.
contact your local dealer or Troy-Bilt LLC
for technical assistance.
Wm
Zm
X--
CC
Fig. 2-8: Install reverse cable bracketand
reverseclutch cable,
Fig. 2-5: Cable
springand
adjuster.
Fig. 2-6:Attachforward
clutch cablespringto
forwardclutchbail.
Fig, 2-9: Route reverseclutch cable (CC) as
shown, Attach with cable tie (EE).