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TROY RILTr"
Operator's Manual
Rear-tine Tiller Model
664D--Pony
IMPORTANT:READ
SAFETY
RULES AND INSTRUCTIONS
CAREFULLY
Warning:
This unit is equipped with an internal combustion
engine and should not be used on or near any unimproved
forest-covered,
brush-
covered or grass-covered
land unless the engine's exhaust system is equipped with a spark arrester meeting applicable
local or state laws (if any).
If a spark arrester is used, it should be maintained in effective working order by the operator. In the State of California the above is required by law
(Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester
for the muffler is available by contacting the service department
at Troy-Bilt LLC, P.O. Box 361131 Cleveland, Ohio 44136-0019.
TROY-BILT
LLC, RO. BOX 361131, CLEVELAND,
OH 44136-0019
PRINTED
IN USA
FROM NO. 770-10597
(12/2001 )
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Summary of Contents for Troy-Bilt 664D-Pony
- Page 1 (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available by contacting the service department at Troy-Bilt LLC, P.O. Box 361131 Cleveland, Ohio 44136-0019. TROY-BILT LLC, RO.
- Page 2 For future reference, please copy the model number and the serial number of the equipment in the space below Copy Model Number Here Copy Serial Number Here O BILT" TROY-BILT P. O. BOX 361131 www.troybilt.com CLEVE_ND, O H_136 330-558-7220 866-840-648_ •...
- Page 3 Safety This machine meets voluntary safety standard B71.8 - 1996, which is sponsored by the Outdoor Power Equipment Institute, Inc., and is published by the American National Standards Institute. Safety Alert Symbol This is a safety alert symbol. It is used in this WARNING manual and on the unit to alert you to potential hazards.
- Page 4 7.Take a llpossible precautions when b. Use shallower depth regulatorset- 25. Thebatteryon electricstart modeltillers leaving themachine unattended. Stop the containssulfuric acid.Avoid contact w_h tings, workinggraduallydeeper engine. Remove ignition k ey onelectric with each pass. skin, eyes,or clothing. Keepout of the start m odels.
- Page 5 4. To reducethe chancesof a fire DECALS hazard,keepthe engine free of grass, Foryour safety and the safety of others, leaves,or excessivegrease. replacements if any decals are damaged or various safety messagedecals are on your missing. 5. Store gasoline in a cool, well-venti- unit (see Figure below).
- Page 6 Assembly HARDWARE BAGPARTSLIST Fig. To prevent personal injury or property Ref. Qty. Description damage, do not startthe engine until all 3/8-16 x 1" Hex Hd. Screw assembly steps are complete and you have read and understandthe safety and KeyedWasher 8_'_ '_ _}9 operatinginstructionsin this Manual.
- Page 7 STEP 4: ATTACH FORWARD 4. With the forward clutchcable (N, Figure2-4) on the inside of handlebar, CLUTCH CONTROL CABLE position the handlebar ends on the 1. Removeany fasteners (rubber bands, outside of the two mounting tabs (M, tape, etc.) that may secure the Forward Figure 2-3) on the transmission top Clutch Control levers (J, Figure 2-7) to the cover.
- Page 8 Incorrect cable adjustment could cause the wheels and tines to rotate unexpect- edly. Follow adjustment procedures carefully. Failure to do so could result in personalinjury or propertydamage. 4. Checkfor correct spring/cable tension as instructed in Section 5, Checkingand Adjusting Forward Clutch Belt Tension. Figure 2-11: Addinggear oil, 5.
- Page 9 FeaturesandControls Before operating your machine, care- fully read and understand all safety, controls and operating instructions in this Manual, the separate Engine Owner's Manual, and on the decals on the machine. Failure to follow these instructionscan result in serious personalinjury. Figure3-1: Controlslocated on handlebar.
- Page 10 REVERSE CLUTCH C ONTROL DEPTH REGULATOR 2. Loosen the two screws at the lower ends of the handlebar. The ReverseClutch Control (C, Figure The Depth Regulator lever (D, Figure 3-2) 3-1) controls the engagement of reverse controls the tilling depth of the tines. Pull 3.
- Page 11 Operation ReverseClutch Control ForwardClutch _,._ ControlLever Handlebar Height AdjustmentScrew ForwardClutch ControlLever Before operating your machine, care- fully read and understand aii safety Regulator Lever (Section 1), controls (Section 3) and operating instructions (Section 4) in this Manual, in the separate Engine Owner's Manual, and on the decals on the machine.
- Page 12 STARTING THE ENGINE OPERATING THE TILLER (b) When the engine starts, releasethe key and it will return to the "RUN" The following steps describe how to start The following pages provide guidelines to setting. and stop the engine. Do not attempt to using your tiller effectively and safely in engage the tines or wheels until you (c) Gradually move choke lever (on...
- Page 13 BeforeUlling, contactyour telephone or utilities company and inquire underground equipment or lines are used in your area. Their representative will be glad to answer your questions and tell you if any of their equipmentor lines are buried underground on your property.
- Page 14 Tilling Tips& Techniques Let the tiller do the work Avoidtilling soggy,wet soil • If the garden size will not permit lengthwise and then crosswise tilling, • While tilling, relax and let the wheels Tilling wet soil often results in large, then overlap the first passesby one- pull the tiller along while the tines do hard clumps of soil that can interfere...
- Page 15 Tilling Tips & Techniques Clearingthe tines Tilling on slopes • Terraces should be only 2-to-3 feet wide. Digging too far into the side of If you must garden on a moderate The tines have a self-clearing action the slope will expose poor subsoil that slope, pleasefollow two very important which eliminates most tangling of debris is unproductive for plants.
- Page 16 POWERCOMPOSTING After tilling under crop residues, add • Ramps must be strong enough to more organic matter such as leaves, support the combined weight of the tiller Power composting simply means tilling grass clippings and even kitchen scraps. and any handlers. The ramps should under and burying in the soil all manner When tilled into the soil, this organic provide good traction to prevent slip-...
- Page 17 Maintenance TILLER LUBRICATION CHECK HARDWARE At least every 10 operating hours, check Before inspecting, cleaning the unit for loose or missing hardware servicing the machine, shut off engine, (screws, bolts, nuts, hairpin cotters, etc.). wait for all moving parts to come to a Loose or missing hardware can lead to complete stop, disconnect spark plug equipment failure, poor performance or...
- Page 18 Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. J Remove the key from the keyswitch on units so equipped. Failure to follow these instructionscan result in serious personal injury or property damage.
- Page 19 Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove the key from the keyswitch on units so equipped. Failure to follow these instructions can result in serious personal injury or properly damage.
- Page 20 _Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. I Remove the key from the keyswitch on units so equipped. Failure to follow these instructionscan result in serious personal injury or property damage.
- Page 21 Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove the key from the keyswitch on units so equipped. Failure to follow these instructions can result in serious personal injury or properly damage.
- Page 22 _Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. I Remove the key from the keyswitch on units so equipped. Failure to follow these instructionscan result in serious personal injury or property damage.
- Page 23 Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove the key from the keyswitch on units so equipped. Failure to follow these instructions can result in serious personal injury or properly damage.
- Page 24 _Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. I Remove the key from the keyswitch on units so equipped. Failure to follow these instructionscan result in serious personal injury or property damage, 4.
- Page 25 TROUBLESHOOTING PROBLEM POSSIBLE CAUSE CORRECTION 1. Reconnectwire. Enginedoes 1. Spark plug wire disconnected. n_ad. 2. EngineThrottle Control Leverincorrectly set. 2. Put leverin FASTposition. 3. Add fuel. 3. Fueltank empty. 4. Chokecontrol (if so equipped)in incorrect position. 4. SeeEngineOwner'sManual 5. Drainfuel andadd fresh fuel. 5.
- Page 26 Model 664D HANDLEBAR ASSEMBLY and CONTROL LEVERS (See page32, alachment Ref. 47, for screw),.,,.,,,.,_= /...
- Page 27 Model 664D HANDLEBAR ASSEMBLY and CONTROL LEVERS REF. PART REF. PART DESCRIPTION QTY. DESCRIPTION QTY. 1918811 1186211 Handlebars (Incl. Refs. 2, 3 & 3A)..HexNut, 5/16-24 ......... GW-9126 7!0-0216 HexHd. Screw, 3/8-16 x 3/4 *....Grip ............. 777120938 736-0169 Lockwasher, 3/8 ........
- Page 28 Model 664D ENGINE,SUPPORTBRACKETS, PULLEYS,BELTS, BELTCOVER _Re_verse C['u't ch Cable (Screw, Ref. 47, secures ForwardClutchCable - page 30, Ref. 10) 26_ '_...
- Page 29 Model 664D ENGINE, SUPPORT BRACKETS, PULLEYS, BELTS, BELT COVER REF. PART REF. PART DESCRIPTION QTY. DESCRIPTION QTY. 1900396 Engine - standardrecoilstart .... Self-tapping Screw, #10-32 x 1/2,..GW-20339 Engine - electricstart ......1 Guard, Belts/Pulleys......712-0267 1917326 Bracket, C lutchCable ......1 HexNut, 5/16-18 ........
- Page 30 Model 664D TRANSMISSIONHOUSING,COVERS, S EALS,GASKETS, P LUGS 21 22 NOTE 1:These screwsare a specialsealingscrew that cannotbe reusedwithoutriskingtheloss of transmission oil. If thesescrewsare loosened or removed, t hey mustbe replaced with newscrews. See Note 1 See Note I REF. PART REF. PART DESCRIPTION QTY.
- Page 31 Model 664D DRIVESHAFT,INPUTPINIONSHAFTand GEARASSEMBLIES _ -18 ..13 ..14 INPUT PINIC N S_{AFT & GEAR ASSEMBLY REF. PART REF. PART DESCRIPTION QTY. DESCRIPTION QTY. MAIN DRIVESHAFT INPUT PINION SHAFT& GEARASSEMBLY GW-1714 Bearing, T apered Rollerwith Race ..GW-9572 HexHd.Screw,5/16-24x 1-1/8"..GW-20718 SpurGear ..........
- Page 32 Model 664D WHEELSHAFT,ECCENTRIC SHAFTand TILLERSHAFTASSEMBLIES WHEEL SHAFT ASSEMBLY _-_ Wheel Shaft Parts ECCENTRIC SHAFT ASSEMBLY REF. PART REF. PART DESCRIPTION QTY. DESCRIPTION QTY. GW-9621 OilSeal..........2 GW-20712 WheelDriveClutch(cast-iron)..1909950 GW-20679 Eccentric Shaft........1 Retaining Ring(heavy-duty, e xternal) GW-1166-1 GW-1442 Shim,1-1/64i.D.,.062"thick.... A/R Pin, Eccentric Shaft......
- Page 33 Model 664D BOLO TINES, WHEELS NOTE !: CustomTillingTinesare available for yourtiller. Theseare specialhard-faced tinesthat are thickerthanstandard tines. IMPORTANT: Left and right sidesof tiller are determinedby standingin operator position and facing direc- tion of forwardtravel. REF. PART REF. PART DESCRIPTION QTY. DESCRIPTION QTY.
- Page 34 Model 664D ROW MARKER ATTACHMENT (See Detail ROW MARKERATTACHMENT- 0EM-290-257 (Complete - Attaches to Furrower Attachment) MAIN SUPPORT/YOKEASSEMBLY PART # 1904522001 BUMPERATTACHMENT BUMPER 0EM-290-254...
- Page 35 Model 664D ROW MARKER ATTACHMENT & BUMPER ATTACHMENT PART PART DESCRIPTION QTY. DESCRIPTION QTY. Row Marker Attachment(option)- OEM-290-254 RowMarkerMainSupport & YokeAssembly-Part#1904522001 1904522001 MainSupport& YokeAssy- 1186349 Screw-hex flanged locking, complete.(Incl.Ref.No.'s 3/8-16 x 1-1/2 *......10,!1,12,13,!4,!5,16,17& 18)..GW-1593 Stop Bar ..........GW-1594 MarkerBlade-blade only....
- Page 36 Model 664D HOOD, BRACKET and DEPTHREGULATOR /" TRANSMISSION /" REF. PART REF. PART DESCRIPTION QTY. DESCRIPTION QTY. 1917605 TineHood(Incl. hoodflapand GW-9120 Retaining Ring (tolerance ring) ... Ref.17) ..........1 GW-9119 Knob, Depth Regulator (Incl. Ref. 11). 710-3005 710-0169 Lockwasher, 3/8........2 Hex Hd.
- Page 37 Model 664D HILLER/FURROWER ATTACHMENT HILLER/FURROWER - 0EM-290-251 (Viewed from front of tiller) REF. PART REF. PART DESCRIPTION QTY. DESCRIPTION QTY. 1900771001 Furrower Blade........GW-9725 Carriage Bolt, 3/8-!6 x 1-1/2 ..... 1186098 Carriage Bolt, 5/!6-!8 x 3/4 ....1100243 Lockwasher, 3/8, plated ....1177548 Star Washer, External Tooth, 5/16..
- Page 40 WHATPRODUCT All Troy-Bilt branded rear tine walk-behind tillers with gear drive transmissions. ISCOVERED This w_ranly begins on the dale of purchase and is warranted by Troy-Bilt LLC for the life of the tiller, to the original purchaser only. WHATISCOVERED Troy-Bilt LLC will, at its option, repair or replace any part found to be defective in material...