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'0 TRO BI£T°-
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Operator's Manual
Rear-tine Tiller Model
664DmPony_
E666MmPony _
IMPORTANT:READ
SAFETY
RULES AND INSTRUCTIONS
CAREFULLY
Warning:
This unit is equipped with an internal combustion
engine and should not be used on or near any unimproved
forest-covered,
brush-
covered or grass-covered
land unless the engine's exhaust system is equipped with a spark attester meeting applicable
local or state laws (if any).
If a spark attester is used, it should be maintained in effective working order by the operator. In the State of California the above is required by law
(Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester
for the muffler is available by contacting the service department
at Troy-Bilt LLC, P.O. Box 361131 Cleveland, Ohio 44136-0019.
TROY-BILT
LLC, p.o. BOX 361131, CLEVELAND,
OH 44136-0019
PRINTED
IN USA
FROM NO. 770-10597A
(11/2002)
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Summary of Contents for Troy-Bilt PONY 664DM
- Page 1 LLC, p.o. BOX 361131, CLEVELAND, PRINTED IN USA SAFETY RULES AND INSTRUCTIONS engine and should not be used on or near any unimproved at Troy-Bilt LLC, P.O. Box 361131 Cleveland, Ohio 44136-0019. Rear-tine Tiller Model 664DmPony_ E666MmPony _ CAREFULLY forest-covered, local or state laws (if any).
- Page 2 You can locate the model number by looking at the rear surface of the tine shield. A sample model plate is explained below. For future reference, please copy the model number and the serial number of the equipment in the space below O]_II__IpD,m...]_. TROY-BILT P. O. BOX www.troybilt.com CLEVELAND, OH 44136...
- Page 3 Safety Alert Symbol manual and on the unit to alert you to potential his is a safety alert symbol. It is used in this hazards. When you seethis symbol, read and obey the messagethat follows it. Failureto obey safety messagescould result in personal injury or property damage.
- Page 4 7. Take all possible precautions when leavingthe machine unattended. Stop the engine. Removeignition key on electric start models. Disconnect spark plug wire and move it away from the spark plug. Move Wheel Gear Leverto ENGAGE. 8. Before cleaning, repairing, or inspect- ing, stop the engine, remove the ignition key on electric start models, and make certain all moving parts havestopped.
- Page 5 4. To reducethe chancesof a fire hazard,keepthe enginefree of grass, leaves,or excessivegrease. 5. Store gasoline in a cool, well-venti- latedarea, safelyaway from any spark- or flame-producing equipment. Store gasoline in an approved container, safely away from the reach of children. 6.
- Page 6 To prevent personal injury or property damage, do not start the engine until all assembly steps are complete and you have read and understandthe safety and operatinginstructionsin this Manual. INTRODUCTION Carefully follow these assembly steps to correctly prepareyour tiller for use. It is recommendedthat you read this Section in its entirety before beginning assembly.
- Page 7 4. With the forward clutchcable (N, Figure2-4) on the inside of handlebar, position the handlebar ends on the outside of the two mounting tabs (IVI, Figure2-3) on the transmission top cover. NOTE: The curved handlebar height adjustment bracket appears as shown in C, Figure 2-3 for non-electric start units.
- Page 8 Incorrectcable adjustment could cause the wheels and tines to rotate unexpect- edly. Follow adjustment procedures carefully. Failure to do so could result in personalinjury or propertydamage. 4. Checkfor correct spring/cable tension as instructed in Section 5, Checkingand Adjusting Forward Clutch Belt Tension. 5.
- Page 9 3 Features and Controls Before operating your machine, care- fully read and understand all safety, controls and operating instructions in this Manual, the separate Engine Owner's Manual, and on the decals on the machine. Failure to follow these instructionscan result in serious personalinjury. INTRODUCTION This Section describes the location and function of the controls on your tiller.
- Page 10 REVERSE CLUTCH CONTROL The ReverseClutch Control (C, Figure 3-1) controls the engagement of reverse drive to the wheels and tines. The revers- ing feature is used for maneuveringthe tiller only- never engagethe tines in the groundwhile goingin the reverse direction. •...
- Page 11 Before operating your machine, care- fully read and understand all safety (Section 1), controls (Section 3) and operating instructions (Section 4) in this Manual, in the separate Engine Owner's Manual, and on the decals on the machine. Failure to follow these instructionscan result in serious personalinjury.
- Page 12 STARTING THE ENGINE The following steps describe how to start and stop the engine, go not attempt to engagethe tines or wheels until you haveread all of the operating instruc- tions in this Section. Also review the safety rules in Section1: "Safety" and the tiller and engine controls informationin Section3: "Features and Controls."...
- Page 13 Figure 4-2: Use one hand to guide tiller whenmovingforward. (b) As the tiller moves forward, relax and let the wheels pull the unit along while the tines dig. Walk behind and a little to one side of the tiller. Use a light but secure grip with one hand on the handlebars, but keepyour arm loose.
- Page 14 Tilling Tips& Techniques Let the tiller dothe work • While tilling, relax and let the wheels pull the tiller along while the tines do the digging. Walk on the side that is not yet finished (to avoid making foot- prints in the freshly tilled soil) and lightly, but securely grip the handlebar with just one hand.
- Page 15 Tilling Tips& Techniques Clearingthe tines The tines have a self-clearing action which eliminates most tangling of debris in the tines. However, occasionally dry grass, stringy stalks or tough vines may become tangled. Follow these proce- dures to help avoid tangling and to clean the tines, if necessary.
- Page 16 POWERCOMPOSTING Power composting simply means tilling under and burying in the soil all manner of organic matter such as crop residues, leaves,grass clippings and cover crops. This material will decompose during the non-growing season and add important natural nutrients to the soil. When power composting, do not keep the Depth Regulator Lever at a deep setting if the tiller jumps or bucks.
- Page 17 5 Maintenance Before inspecting, cleaning servicing the machine, shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove ignition key on electric start models. Failure to follow these instructions can result in serious personal injury or prop- erty damage.
- Page 18 Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove the key from the keyswitch on units so equipped. Failure to follow these instructionscan result in serious personal injury or property damage.
- Page 19 Ir!lv_vl._!:t_ll_[fll Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove the key from the keyswitch on units so equipped. Failure to follow these instructions can result in serious personal injury or property damage.
- Page 20 Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove the key from the keyswitch on units so equipped. Failure to follow these instructionscan result in serious personal injury or property damage.
- Page 21 Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove the key from the keyswitch on units so equipped. Failure to follow these instructions can result in serious personal injury or property damage.
- Page 22 Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove the key from the keyswitch on units so equipped. Failure to follow these instructionscan result in serious personal injury or property damage.
- Page 23 Ir!ly_vl._!:t_ll_[fll Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove the key from the keyswitch on units so equipped. Failure to follow these instructions can result in serious personal injury or property damage.
- Page 24 Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove the key from the keyswitch on units so equipped. Failure to follow these instructionscan result in serious personal injury or property damage.
- Page 25 W!IW._!:t_II_[fll Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove the key from the keyswitch on units so equipped. Failure to follow these instructions can result in serious personal injury or property damage.
- Page 26 Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove the key from the keyswitch on units so equipped. Failure to follow these instructionscan result in serious personal injury or property damage.
- Page 27 Ir!lv_vl._!:t_ll_[fll Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove the key from the keyswitch on units so equipped. Failure to follow these instructions can result in serious personal injury or property damage.
- Page 28 HANDLEBAR ASSEMBLY and CONTROL LEVERS (See page 30, //I/I/ Ref. 47, for attachment sc,ewl... J COVER Models 664D & E666M...
- Page 29 Models 664D & E666M HANDLEBAR ASSEMBLY and CONTROL LEVERS REF. PART DESCRIPTION 1918811 Handlebars (Incl. Refs. 2, 3 & 3A) ... GW-9126 Grip ... 777122088 Decal,Control Panel ... 777D05553 Decal, Model Name/Logo ... 1916784 ReverseClutch Control Cable... 1186347 Height Adjustment Screw ... GW-9955 Washer, Keyed...
- Page 30 ENGINE, SUPPORT BRACKETS, PULLEYS, BELTS, BELT COVER ,__Reverse Clutch Cable Models 664D & E666M (Screw, Ref. 47, secures ForwardClutchCable - page 28, Ref. 10)
- Page 31 Models 664D & E666M ENGINE, SUPPORT BRACKETS, PULLEYS, BELTS, BELT COVER REF. PART DESCRIPTION Engine- standard recoil start ... Engine - electric start ... 1917326 Bracket,Clutch Cable... 736-0119 Lockwasher-5/16 ... 710-0107 HexHd. Screw, 5/16-24 x 1/2 ... 777S30651 Decal, Hot Surfaces/Belt Warning ... 1917139 Cover (Incl.
- Page 32 TRANSMISSION HOUSING, COVERS, SEALS, GASKETS, PLUGS REF. PART DESCRIPTION GW-9621 Oil Seal (Double Lip), Wheel Shaft ... 1105620 Pipe Plug, 1/4 ... 721-04001 Seal,Transmission Bore ... 1186329 Hex FlangeScrew, 5/16-18 x 3/4"..1983632 Oil Seal, Input Pinion Shaft ... GW-11513 Transmission Cover (Incl.
- Page 33 Models 664D & E666M INPUT PINION SHAFT& GEAR ASSEMBLY REF. PART DESCRIPTION MAIN DRIVESHAFT GW-1714 Bearing, Tapered Roller with Race... GW-20718 Spur Gear... GW-9301 Key, 3/16 sq. x 1 ... GW-20912 Main Drive Shaft (Drive shaft is one- piece with integral, single-lead, work-hardened front worm, and integral, six-lead, work-hardened rearworm.
- Page 34 WHEEL SHAFT, ECCENTRIC SHAFT and TILLER SHAFT ASSEMBLIES Assembled Internally "_'_'_/l'_ll ECCENTRIC SHAFT ASSEMBLY REF. PART DESCRIPTION 721-04031 0il Seal ... 1909950 Retaining Ring (heavy-duty, external) GW-1166-1 Shim, 1-1/64 I.D., .062"thick ... A/R GW-1166-2 Shim, as above, but .030" thick ... A/R GW-1166-3 Shim, as above, but .015"...
- Page 35 Models 664D & E666M REF. PART DESCRIPTION 710-3105 Hex Hd. Screw, 3/8-16 x 1-1/4"..GW-1270-2A BoloTine-single. Right hand tine used on left side of tiller. (Incl. two ea. Refs. 1 and 3) ... 712-0375 Hex Locknut, 3/8-16 ... 710-3096 Hex Hd.
- Page 36 Models 664D & E666M ROW MARKER ATTACHMENT (See Detail A) \\ ROW MARKERATTACHMENT- 0EM-290-257 DETAIL (Complete - Attaches to Furrower Attachment) MAIN SUPPORT/YOKE ASSEMBLY PART# 1904522001 BUMPER ATTACHMENT BUMPER 0EM-290-254...
- Page 37 Models 664D & E666M ROW MARKER ATTACHMENT & BUMPER ATTACHMENT PART DESCRIPTION Row Marker Attachment (option) - 0EM-290-254 1904522001 Main Support & YokeAssy- complete. (Incl. Ref. No.'s 10,11,12,13,14,15,16,17 & 18) ... GW-1594 Marker Blade-blade only ... 1904524001 Marker Arm-main arm ... 1904523001 Marker Arm-extension arm with stop pin ...
- Page 38 REF. PART DESCRIPTION 1917605 Tine Hood (Incl. hood flap and Ref.17)... 710-0169 Lockwasher, 3/8 ... GW-2527 Bracket-hood & depth regulator (Incl. Ref. No. 9) ... 1186328 Hex FlangeScrew, 5/16-18 x 5/8"..712-0291 Hex Locknut, 1/4-20 ... 710-0597 Hex Hd. Screw, 1/4-20 x 1*..GW-9384 Spring ...
- Page 39 Models 664D & E666M REF. PART DESCRIPTION 1900771001 Furrower Blade... 1186098 Carriage Bolt, 5/16-18 x 3/4 ... 1177548 Star Washer, ExternalTooth, 5/16... GW-9902 Plain Washer, 5/16 S.A.E... GW-9824 Wing Nut, 5/16-18 ... 1900773001 Hiller Wing, left... 1900774001 Hiller Wing, right ... 1900772001 Blade Mounting Bracket ...
- Page 40 POSITIVE BATTERY CABLE GROUND WIRE SOLENIOD STARTER WIRE (RED) ACTIVATE STARTER WIRE (RED) ENGINE WIRE (GREEN) BATTERY RECHARGE f"_'___ WIRE (RED) ENGINE STARTER CABLE GROUND CABLE TO ENGINE Model E666M NEGATIVE BATTERY CABLE...
- Page 41 Model E666M REF. PART DESCRIPTION 1186073 CarriageScrew, 1/4-20 x 1.25... 1186211 HexNut, 5/16-24 ... 1186390 FlangeScrew, 1/4-20 x .625... 1186389 HexLocknut, 1/4-20 ... 1901202 Cable(ground wire to starter motor bracket)... 1901894 RechargeWire Assembly ... 1908118 Wire HarnessAssy. (availableas complete assembly only). Incl. wire assy.
- Page 44 PRODUCT All Troy-Bilt branded rear tine walk-behind tillers with gear drive transmissions. IS COVERED This warranty begins on the date of purchase and is warranted by Troy-Bilt LLC for the life of the tiller, to the original purchaser only. WHAT...