Table of Contents
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1
SAFETY PRECAUTIONS ...................................................................................................................................................................19
1.1 WARNING LABEL .....................................................................................................................................................................19
2
GENERAL DESCRIPTIONS ...............................................................................................................................................................20
2.1 EXPLANATION OF TECHNICAL SPECIFICATIONS ...........................................................................................................20
3. INSTALLATION AND ASSEMBLY ...................................................................................................................................................20
3.1 LIFTING MECHANISM ............................................................................................................................................................20
3.2 ASSEMBLY .................................................................................................................................................................................20
3.3. EXTENSIONS CONNECTION ..................................................................................................................................................21
3.4 WELDING TORCH CONNECTION. ........................................................................................................................................22
3.5 ASSEMBLY OF THE COOLING UNIT ...................................................................................................................................22
3.6 POSITIONING ............................................................................................................................................................................22
3.6.1 SLOPING PLANES .........................................................................................................................................................22
4
POWER SOURCE DESCRIPTION ....................................................................................................................................................22
5. DESCRIPTION OF THE COOLING UNIT ART. 1683 ....................................................................................................................24
5.2. DESCRIPTION OF PROTECTION DEVICES .........................................................................................................................25
5.2.1 COOLANT PRESSURE PROTECTION DEVICE. .......................................................................................................25
5.2.2 FUSE (T 2A/250V - Ø 5X20) ...........................................................................................................................................25
5.3. START-UP ..................................................................................................................................................................................25
6. CONTROL PANEL DESCRIPTION ..................................................................................................................................................25
6.1 CONTROL PANEL .....................................................................................................................................................................25
6.2 SETTINGS PANEL .....................................................................................................................................................................26
6.3 ALARM DISPLAY .....................................................................................................................................................................27
6.4 ERROR DISPLAY .......................................................................................................................................................................27
7.
7.1 PROCESS PARAMETERS MENU ............................................................................................................................................28
7.1.1 PROCESS ..........................................................................................................................................................................28
7.1.2 MATERIAL ......................................................................................................................................................................28
7.1.3 DIAMETER ......................................................................................................................................................................28
7.1.4 GAS ..................................................................................................................................................................................28
7.1.5 ARC LENGTH CORRECTION ......................................................................................................................................28
7.1.6 IMPEDANCE VALUE CORRECTION ..........................................................................................................................28
7.1.7 SELECTING THE WELDING START MODE. ............................................................................................................28
7.1.8 SPOT .................................................................................................................................................................................28
7.1.9 AUTOMATIC HOT START ............................................................................................................................................28
7.1.10 FINAL CRATER FILLER ...............................................................................................................................................29
7.1.11 SOFT START ....................................................................................................................................................................29
7.1.12 BURNBACK .....................................................................................................................................................................29
7.1.13. DOUBLE LEVEL .............................................................................................................................................................29
7.1.13.1 FREQUENCY OF DOUBLE LEVEL. ...............................................................................................................29
7.1.13.2 PULSE STEP .......................................................................................................................................................29
7.1.13.3 DUTY CYCLE: DOUBLE LEVEL TIME .........................................................................................................29
7.1.13.4 ARC LENGTH CORRECTION .........................................................................................................................29
7.1.14 DOUBLE PULSE .............................................................................................................................................................29
7.1.15 PREFLOW ........................................................................................................................................................................29
7.1.16 POSTFLOW ......................................................................................................................................................................29
7.1.17 SPEED CORREECTION .................................................................................................................................................30
7.2. JOB MENU ..................................................................................................................................................................................30
7.2.1 SAVING OF A JOB PROGRAM .....................................................................................................................................30
7.3. SETTINGS MENU ......................................................................................................................................................................30
7.3.1 WELDING MENU ...........................................................................................................................................................30
7.3.2 MACHINE SETTINGS MENU ......................................................................................................................................30
7.3.3 FACTORY SETUP MENU - RESETTING OF PRESET VALUES ..............................................................................30
7.3.4 LANGUAGES MENU ......................................................................................................................................................30
7.4 INFORMATION MENU ............................................................................................................................................................30
8. QUICK START-UP ..............................................................................................................................................................................30
8.2 PROCESS PARAMETERS .........................................................................................................................................................30
8.3 TWO STAGES/ FOUR STAGES ................................................................................................................................................30
8.4 WORKING JOBS ........................................................................................................................................................................31
9.1. MIG/MAG WELDING ................................................................................................................................................................31
9.1.2 MIG MAN. TRADITIONAL MIG/MAG WELDING ...................................................................................................31
9.1.3 MIG HD. SYNERGIC MIG/MAG WELDING - HIGH DEPOSIT ...............................................................................31
9.1.4 MIG ROOT SYNERGIC MIG/MAG WELDING ...........................................................................................................31
9.2. MMA WELDING ........................................................................................................................................................................32
9.3. TIG WELDING ...........................................................................................................................................................................32
9.3.1. ONLY ON MACHINES WITH SEPARATE WIRE FEEDER. ....................................................................................32
9.3.2 COMPACT MACHINES .................................................................................................................................................32
10 ERROR CODES ..................................................................................................................................................................................33
11. MAINTENANCE ................................................................................................................................................................................33
11.1 MAINTENANCE. POWER SOURCE .......................................................................................................................................33
11.2 THINGS TO DO AFTER ANY REPAIR ..................................................................................................................................33
18
..................................................................................................................................................................................25
..................................................................................................................................................................................30
..................................................................................................................................................................................31
..................................................................................................................................................................................31
..................................................................................................................................................................................31
SYNERGIC PULSED MIG/MAG WELDING ..........................................................................................31
CONTENTS
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Table of Contents
Related Manuals for Cebora EVO SPEED STAR 380 TS
Summary of Contents for Cebora EVO SPEED STAR 380 TS
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Page 1: Table Of Contents
CONTENTS SAFETY PRECAUTIONS ...................................19 1.1 WARNING LABEL ..................................19 GENERAL DESCRIPTIONS ................................20 2.1 EXPLANATION OF TECHNICAL SPECIFICATIONS ......................20 3. INSTALLATION AND ASSEMBLY ..............................20 3.1 LIFTING MECHANISM ................................20 3.2 ASSEMBLY ....................................20 3.3. EXTENSIONS CONNECTION ..............................21 3.4 WELDING TORCH CONNECTION............................22 3.5 ASSEMBLY OF THE COOLING UNIT ...........................22 3.6 POSITIONING ....................................22 3.6.1 SLOPING PLANES .................................22 3.7. -
Page 2: Safety Precautions
INSTRUCTION MANUAL FOR WIRE WELDING MACHINE IMPORTANT: BEFORE STARTING THE EQUIPMENT, Directive 2002/96/EC on Waste Electrical and Electron- READ THE CONTENTS OF THIS MANUAL, WHICH ic Equipment and its implementation in accordance with MUST BE STORED IN A PLACE FAMILIAR TO ALL US- national law, electrical equipment that has reached the ERS FOR THE ENTIRE OPERATIVE LIFE-SPAN OF THE end of its life must be collected separately and returned... -
Page 3: General Descriptions
NOTES: eep flammable materials away from welding. elding sparks can cause fires. ave a fire extin- 1- The equipment has also been designed for use in envi- guisher nearby and have a watchperson ready to use ronments with a pollution rating of 3. (See IEC 60664). 2- This equipment complies with a IEC 61000-3-12 stand- 3.3 Do not weld on drums or any closed containers. -
Page 4: Extensions Connection
• Connect all wiring on the back of the power source, as shown in fig. . Fig. 5 • Avoid coiling the connection to reduce to a minimum the inductive effects that could affect welding results. • Connect the other end of connection BA to the wire feeder trolley as shown in fig. -
Page 5: Welding Torch Connection
3.4 WELDING TORCH CONNECTION. 3.6 POSITIONING • Connect the welding torch to the central adapter F. Position the welding machine to allow for a free air circu- • Mount the wire coil. lation inside the machine and make sure to prevent intro- •... - Page 6 Fig. 10 connected to the uick fitting valves. N atch the hose W – Cylinder support. and valve colors correctly. Only on machines with sepa- ick-fi ing valves: rate wire feeder The red and blue hoses coming off the power source/trol- L - Support: ley connection must be connected to these uick fitting Welding torch support.
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Page 7: Description Of The Cooling Unit Art. 1683
Fig. 11 AC - Reel support: AE - Cap. Suitable for standard reels up to Ø 300 mm, 16 Kg. ick-fi ing valves: AN- Connector: Connect the red and blue hose of the welding torch. NB this is where the power cable fast-on connector of the Match the hose and valve colors correctly. -
Page 8: Wiring
Fig. 12 AM - Power cable. Led L2 Wire speed It indicates that the display D1 shows the welding wire 5.1 WIRING. speed in metres per minute. Active in all MIG/MAG welding processes For the extensions and protection devices wiring follow Led L3 Welding current the directions of the instruction manual provided with the... -
Page 9: Settings Panel
D1 L7 L9 D2 T2 L4 L5 L6 Fig. 13 The 0 (zero) value corresponds to the manufacturer preset The led L9 lights to indicate that the function is active. To impedance. exit, press similarly keys T5 and T2. By means of knob M2 it is possible to increase (positive values) or reduce (negative values) it in a -9.9 ÷... -
Page 10: Alarm Display
Fig. 14 L10 L11 L12 Immediately after it shows the values preset by the weld- 7 MACHINE PROGRAMMING ing machine manufacturer: “Main Menu” - - Date (day/month/year) and time (hour and min utes). - Synergic MIG Process . (Led L10 on). - Welding wire type SG2 ø... -
Page 11: Process Parameters Menu
7.1 “PROCESS PARAMETERS” MENU. an adjusting range , shows: - The parameter name being corrected. Submenu “Process Parameters” is accessed through the” - The value and the unit. Main Menu” or directly by means of key T7 (PAR). Here - The adjusting range. are listed all the parameters that the operator may modify - The abbreviations: according to the selected welding process (leds L10, L11,... -
Page 12: Final Crater Filler
The following adjustments are available when “ON” is se- PRED. lected: Frequency 0.1 Hz 5 Hz 1.5 Hz DEF. Pulse step 0.1 m Start current 200% 135% Duty cycle Starting current time 0.1 s 10 s 0.5 s Arc correction -9.9 Slope time 0.1 s... -
Page 13: Speed Correection
Range: ON-OFF-Auto (DEF OFF). 7.1.17 “Speed Corr“. If “Auto” is selected, when the machine starts, the unit is run- (only in MIG HD processes). ning. If the torch trigger is not pressed after 30 seconds, it Allows the percentage correction of the wire speed as shuts off. -
Page 14: Working Jobs
8.4 “JOB” - “WORKING JOBS”. • If the arc length is not correct, modify it by means of knob M2. If you wish to use a previously saved working program, press key T9 (JOB). 9.1.2 MIG Man. Traditional MIG/MAG welding. In order to see all the program settings, save the selection Select wire type and diameter, and type of gas protection with key T9 (OK), then press key T7 (PAR). -
Page 15: Mma Welding
an impulsive controlled energy waveform with a resulting In order to prepare the machine for TIG welding, follow the constant detachment of melted material drops that reach instructions previously described in menu “Wizard” Par. the workpiece without splatters. The welding cord is thus 8.6 or “Par”... -
Page 16: Error Codes
10 ERROR CODES 11 MAINTENANCE All maintenance must be carried out by skilled per- DISPLAY ERROR DESCRIPTION sonnel in compliance with CEI 26-29 (IEC 60974-4) standard . Start button pushed at machine start- flashing up or on closing the wire feeder door 11.1 MAINTENANCE. - Page 17 QUESTA PARTE È DESTINATA ESCLUSIVAMENTE AL PERSONALE QUALIFICATO. THIS PART IS INTENDED SOLELY FOR QUALIFIED PERSONNEL. DIESER TEIL IST AUSSCHLIEßLICH FÜR DAS FACHPERSONAL BESTIMMT. CETTE PARTIE EST DESTINEE EXCLUSIVEMENT AU PERSONNEL QUALIFIE. ESTA PARTE ESTÁ DESTINADA EXCLUSIVAMENTE AL PERSONAL CUALIFICADO. ESTA PARTE È...
- Page 18 Art. 318.00 -318.55...
- Page 19 Art. 319.00 - 319.55...
- Page 20 Art. 319.00 -319.55...
- Page 21 Art. 320.00 - 320.55...
- Page 22 Art. 320.00 - 320.55...
- Page 23 Art. 318.00 - 318.55 POS DESCRIZIONE DESCRIPTION POS DESCRIZIONE DESCRIPTION LATERALE FISSO SINISTRO FRONT FIXED LEFT SIDE CIRCUITO DI POTENZA POWER CIRCUIT ANTERIORE. PANEL CAVALLOTTO JUMPER BLOCCAGGIO LOCKING DEVICE CAVALLOTTO JUMPER ROSETTA WASHER KIT DIODO + ISOLAMENTO DIODE KIT + INSULATION CHIUSURA CLOSING FONDO...
- Page 24 Art. 318.00 - 318.55...
- Page 25 Art. 319.00 - 319.55 POS DESCRIZIONE DESCRIPTION POS DESCRIZIONE DESCRIPTION LATERALE FISSO FIXED SIDE PANEL FONDO BOTTOM COPERCHIO COVER PANNELLO ANTERIORE FRONT PANEL SUPPORTO GIREVOLE INFE- LOWER SWIVELLING MASSA + CAVO CABLE RIORE SUPPORT GOLFARA EYEBOLT CAVO RETE POWER CORD SUPPORTO MANICO HANDLE SUPPORT INTERRUTTORE...
- Page 26 Art. 319.00 - 319.55...
- Page 27 Art. 320.00 - 320.55 POS DESCRIZIONE DESCRIPTION POS DESCRIZIONE DESCRIPTION LATERALE FISSO FIXED SIDE PANEL MANICO HANDLE COPERCHIO COVER PROTEZIONE PROTECTION SUPPORTO GIREVOLE INFE- LOWER SWIVELLING CONNESSIONE SERIALE SERIAL CONNECTION RIORE SUPPORT CIRCUITO SERIALE SERIAL CIRCUIT CAVO RETE POWER CORD CIRCUITO DI CONTROLLO CONTROL CIRCUIT INTERRUTTORE...
- Page 28 Art. 320.00 - 320.55...
- Page 29 Art. 319.00 - 319.55 - 320.00 - 320.55 POS DESCRIZIONE DESCRIPTION POS DESCRIZIONE DESCRIPTION LATERALE FISSO FIXED SIDE PANEL PULSANTE DI SICUREZZA SECURITY SWITCH LATERALE MOBILE FIXED SIDE PANEL SUPPORTO BOBINA COIL SUPPORT BLOCCAGGIO LOCKING DEVICE PANNELLO POSTERIORE REAR PANEL ROSETTA WASHER RACCORDO...
- Page 30 Art. 319.00 - 319.55 - 320.00 - 320.55...
- Page 31 Art. 318.00 - 318.55 - 319.00 - 319.55 POS DESCRIZIONE DESCRIPTION SUPPORTO BOMBOLA GAS CYLINDER SUPPORT APPOGGIO BOMBOLA GAS CYLINDER SUPPORT CINGHIA BELT FONDO CARRELLO TROLLEY BOTTOM SUPPORTO ASSALE AXLE SUPPORT ASSALE AXLE RUOTA FISSA FIXED WHEEL TAPPO SUPPORTO RUOTE WHEELS BRACKET RUOTA PIROETTANTE SWIVELING WHEEL...
- Page 32 Art. 320.00 - 320.55 POS DESCRIZIONE DESCRIPTION SUPPORTO BOMBOLA GAS CYLINDER SUPPORT APPOGGIO BOMBOLA GAS CYLINDER SUPPORT CINGHIA BELT FONDO CARRELLO TROLLEY BOTTOM SUPPORTO ASSALE AXLE SUPPORT ASSALE AXLE RUOTA FISSA FIXED WHEEL TAPPO SUPPORTO RUOTE WHEELS BRACKET RUOTA PIROETTANTE SWIVELING WHEEL SUPPORTO MONTANTE PILLAR BRACKET...
- Page 33 Art. 318.00 - 318.55 - 319.00 - 319.55 POS DESCRIZIONE DESCRIPTION POS DESCRIZIONE DESCRIPTION TRAINAFILO COMPLETO DI COMPLETE WIRE FEED WITH BLOCCAGGIO GRADUATO ADJUSTMENT KNOB MOTORIDUTTORE WIRE FEED MOTOR INGRANAGGIO GEAR MOTORIDUTTORE WIRE FEED MOTOR SUPPORTO PREMIRULLO RIGTH ROLLER PRESSER GUIDAFILO WIRE DRIVE PIPE ASSY DESTRO...
- Page 34 Art. 320.00 - 320.55 POS DESCRIZIONE DESCRIPTION POS DESCRIZIONE DESCRIPTION TRAINAFILO COMPLETO DI COMPLETE WIRE FEED WITH SUPPORTO PREMIRULLO RIGTH ROLLER PRESSER MOTORIDUTTORE WIRE FEED MOTOR DESTRO SUPPORT MOTORIDUTTORE WIRE FEED MOTOR BLOCCAGGIO GRADUATO ADJUSTMENT KNOB TRAINAFILO COMPLETO COMPLETE WIRE FEED GUIDAFILO WIRE DRIVE PIPE ASSY ISOLAMENTO...
- Page 35 CEBORA S.p.A - Via Andrea Costa, 24 - 40057 Cadriano di Granarolo - BOLOGNA - Italy Tel. +39.051.765.000 - Fax. +39.051.765.222 www.cebora.it - e-mail: cebora@cebora.it...