Viessmann VITOLIGNO 300-H Series Operating Instructions Manual
Viessmann VITOLIGNO 300-H Series Operating Instructions Manual

Viessmann VITOLIGNO 300-H Series Operating Instructions Manual

Boilers for woodchips and pellets with ecotronic weather-compensated, digital boiler and heating circuit control unit
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Viesmann
Operating instructions
for the system user
Boilers for woodchips and pellets
With Ecotronic weather-compensated, digital boiler and heating circuit control unit
VITOLIGNO 300-H
Please keep safe.
5679252 GB
10/2019

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Summary of Contents for Viessmann VITOLIGNO 300-H Series

  • Page 1 Viesmann Operating instructions for the system user Boilers for woodchips and pellets With Ecotronic weather-compensated, digital boiler and heating circuit control unit VITOLIGNO 300-H Please keep safe. 5679252 GB 10/2019...
  • Page 2: For Your Safety

    Safety instructions For your safety Please follow these safety instruc- tions closely to prevent accidents and material losses. Safety instructions explained Danger Note This symbol warns against the risk Details identified by the word "Note" of injury. contain additional information. Please note This symbol warns against the risk of material losses and environmen-...
  • Page 3: Auxiliary Components, Spare And Wearing Parts

    Safety instructions For your safety (cont.) Work on the appliance All settings and work on the appliance Auxiliary components, spare and ■ must be carried out as specified in wearing parts these operating instructions. Please note Further work on the appliance may be Components not tested with the carried out only by authorised contrac- heating system may damage the...
  • Page 4 Safety instructions For your safety (cont.) If the heating system develops a fault Please note Incorrect ambient conditions can Danger lead to heating system damage and Fault messages indicate faults in can put safe operation at risk. the heating system. If faults are not Ensure ambient temperatures are ■...
  • Page 5 Index Index 1. Introductory information Symbols ....................Terminology ................... Intended use ..................Appliance description ................Commissioning ..................Recurring emissions tests ..............Your system is preset ................Energy saving tips ................. 10 2. About the controls Programming unit .................. 11 Help menu ..................11 ■...
  • Page 6 Index Index 7. Heating water buffer cylin- Operating program ................. 29 Time program ..................29 Setting time phases ................30 ■ Deleting time phases ................30 ■ Heating curve ..................30 Adjusting the curves for the heating water buffer cylinder ....30 ■...
  • Page 7 Index Index (cont.) Vitoligno 300-H, 50 to 60 kW .............. 53 ■ Vitoligno 300-H, 80 to 150 kW ............54 ■ Cleaning the fuel store ................54 Safety instructions for the fuel store ........... 54 ■ 14. Filling the fuel store Preparing the heating system ..............
  • Page 8: Intended Use

    Introductory information Symbols Symbol Meaning Reference to other document containing further information Step in a diagram: The numbers correspond to the order in which the steps are carried out. Warning of material losses and environ- mental pollution Live electrical area Pay particular attention.
  • Page 9: Appliance Description

    Introductory information Intended use (cont.) Incorrect usage or operation of the appliance (e.g. the appliance being operated for longer periods when open) is prohibited and will result in an exclusion of lia- bility. Incorrect usage also occurs if the components in the heating system are modified from their intended use (e.g.
  • Page 10: Energy Saving Tips

    Introductory information Your system is preset (cont.) Date and time Power failure ■ The date and time were set by your heating contrac- All settings are saved if there is a power failure. tor. You can change the settings at any time to suit your individual requirements.
  • Page 11: Programming Unit

    About the controls Programming unit Buffer drawing Boiler Buffer Heating Select with Fig. 2 Display of operating phase Confirms your selection or saves the setting Dialogue line made. Using you can scroll through the menu. Calls up the help text relevant to the selected Takes you to the previous step in the menu or can- menu point.
  • Page 12: Extended Menu

    About the controls Programming unit (cont.) Extended menu Menu Boiler Charging Buffer Heating Select with Fig. 4 In the "Extended menu", you can check and adjust the You call up the "Extended menu" as follows: settings of the control unit's range of less frequently If the screensaver is active: ■...
  • Page 13: How To Use The Controls

    About the controls How to use the controls Example showing how to navigate to the settings via multiple dialogue lines Boiler water temp 48°C Heating Additional boiler Information Select with Heating circuit 1 Heating circuit selection Ù Ú Ù Ú Ù...
  • Page 14 About the controls Screensaver (cont.) Screensaver during operating phase "Boiler load operation" Boiler load operation 73°C 56°C Flue gas 135°C Overview Boiler Fig. 6 Boiler flow temperature Boiler heating output Operating phase Feed pump rate Boiler return temperature Pellet hopper fill level Flue gas temperature Dialogue line Using...
  • Page 15: Heat-Up Preparations

    If the boiler overheats again after a short time or over- heats regularly, notify your heating contractor. Note Modifications to this component are prohibited and will render all warranties void. Replace faulty components only with genuine spare parts from Viessmann.
  • Page 16: High Limit Safety Cut-Out

    Start-up/shutdown Steps to take in the event of overheating (cont.) High limit safety cut-out Triggering the function 3. Close cover on the programming unit. If the boiler water temperature exceeds 95 °C, the 4. Acknowledge the excess temperature on the pro- thermally activated safety valve triggers heat transfer gramming unit of the control unit with via the safety heat exchanger.
  • Page 17: Room Temperature

    Central heating Room temperature Required settings The following settings are required for central heating: Setting operating program: See page 18. ■ ■ Select heating circuit: See page 17. ■ Setting time program: See page 18. ■ Setting room temperature: See page 17. Setting Selecting a heating circuit The heating of your interior can be split over several...
  • Page 18: Setting The Operating Program For Central Heating

    Central heating Room temperature (cont.) Setting the reduced room temperature (night setback) to confirm. Heating circuit 1 Set room temp. to select "Heating circuit 1" (HC1), "Heat- Ù Ú ing circuit 2" (HC2), "Heating circuit 3" Set red. room temp. (HC3) or "Heating circuit 4"...
  • Page 19: Central Heating

    Central heating Time program (cont.) ■ For central heating, up to 4 changes per day Note between standard and reduced room temperature When setting the switching times, please bear in mind can be programmed (4 time phases). that your heating system requires some time to heat At the factory, time phase from 06:00 to 22:00 h the rooms to the required temperature.
  • Page 20: Heating Curve

    Central heating Time program (cont.) Restoring the time phases to the factory settings Note The steps for restoring factory settings can be found The time phases are only restored to the factory set- on page. tings when you reset all settings for the selected heat- ing circuits.
  • Page 21: Stopping Central Heating

    Central heating Heating curve (cont.) for "Heating curve". Note Setting the slope or level too high or too low will not to confirm. result in damage to your heating system. for "Slope" For technically-minded system users or "Level". Heating curves illustrate the relationship between the ■...
  • Page 22 Central heating Stopping central heating (cont.) to select "Heating circuit 1" (HC1), "Heat- to confirm. Ù Ú ing circuit 2" (HC2), "Heating circuit 3" (HC3) or "Heating circuit 4" (HC4, if instal- for "Standby mode". led). to confirm. The display briefly shows for "Operating program".
  • Page 23 Comfort and energy saving functions Comfort function "Party mode" With this comfort function, you can change the room ■ The rooms are heated to the required temperature. temperature of a heating circuit for a few hours, e.g. if guests stay longer in the evening. You do not have to change any existing control settings.
  • Page 24 Comfort and energy saving functions Energy saving function "Economy mode" (cont.) for "Heating". Heating circuit 1 Ù Ú to confirm. Set room temp. Heating program to select "Heating circuit 1" (HC1), "Heat- Ù Ú â Party mode ing circuit 2" (HC2), "Heating circuit 3" (HC3) or "Heating circuit 4"...
  • Page 25: Comfort And Energy Saving Functions

    Comfort and energy saving functions Energy saving function "Holiday program" (cont.) to confirm. The current "Departure date" Holiday program and subsequent "Return date" are dis- Departure date: played. Date Tu 25.02.2014 for departure date. Return date: Date We 26.02.2014 to confirm. Change with Fig.
  • Page 26 Comfort and energy saving functions Energy saving function "Holiday program" (cont.) for "Yes". to confirm. "Adopted" appears briefly in the dialogue line of the display.
  • Page 27: Dhw Temperature

    DHW heating DHW temperature Required settings The following settings are required for central heating: ■ Setting DHW temperature set value: See page 27. ■ Setting operating program: See page 27. ■ Setting time program: See page 27. Setting the DHW temperature Press the following buttons: for "Set temperature".
  • Page 28: Stopping Dhw Heating

    DHW heating Time program (cont.) Setting time phases Press the following buttons: to select the time phase. The relevant time phase is represented by for the "Extended menu". a number ( § å for "DHW". to confirm. to confirm. to set the start point. for "DHW time program".
  • Page 29: Heating Water Buffer Cylinder

    Heating water buffer cylinder Operating program There are 3 operating programs available for control- for "Operating program". ling the heating water temperatures in the heating water buffer cylinder: to confirm. "Automatic" ■ In automatic mode, the average set temperature of for "Automatic system", "Manual"...
  • Page 30 Heating water buffer cylinder Time program (cont.) Setting time phases until the required part of the week or day Time prog Buffer appears. Automatic to select the required part of the week or day. Individual to confirm. Select with to select the time phase. The relevant time phase is represented by Fig.
  • Page 31 Heating water buffer cylinder Heating curve (cont.) for the required value. to confirm. Heating curve 100°C 81°C 60°C 75°C 70°C 65°C Slope Change with Fig. 27...
  • Page 32: Setting Blocking Times

    Fuel supply Vacuum module blocking times If you only want the pellet hopper to be charged at cer- Note tain times, you can set the blocking times individually. Only adjust the blocking times for the fuel supply if the Select the times to ensure that there is sufficient fuel pellet supply takes place via a vacuum module.
  • Page 33: Fuel Supply

    Fuel supply Vacuum module blocking times (cont.) Blowing pellets into the pellet storage room results in for selecting the required value of fuel an uneven dumping height of pellets stored inside. In assignment. order to enable the pellet store to be emptied uni- The fuel assignment per suction wand is formly, the proportion of supply volume (assignment in adjustable from 0 to 100 %.
  • Page 34 Fuel supply Vacuum module blocking times (cont.) to confirm. to confirm. The adjustable suction wands are shown. The suction wands available for selection An "X" will be shown below blocked suction will be redisplayed. wands instead of their suction wand num- ber.
  • Page 35: Setting The Display Contrast

    Further adjustments Setting the display contrast Press the following buttons: for "Contrast". for the "Extended menu". to confirm. å for "Settings". for the required contrast. to confirm. to confirm. Setting the brightness of the display You would like to be able to read the text in the menu for "Brightness".
  • Page 36: Setting The Time And Date

    Further adjustments Assigning names to heating circuits (cont.) Example: The menu shows "Apartment" for heating circuit 1. Name for heating circuit 1: Apartment Heating circuit 1 Apartment Apartment Ù Ú Set room temperature 22 °C Heating program E ating circuit 1 ß...
  • Page 37: Setting The Boiler Water Temperature

    Further adjustments Setting the temperature unit (°C/°F) (cont.) to confirm. Setting the boiler water temperature In the delivered condition, the boiler water temperature to confirm. is set to 85 °C. The temperature of the boiler water is regulated to the set value. for "Boiler water temp".
  • Page 38 Further adjustments Restoring factory settings (cont.) to confirm. to confirm. for selecting the required parameter group. The following settings and values of the selected The parameter groups available are "Gen- parameter group are reset: eral", "Heating" or "DHW". Set room temperature ■...
  • Page 39: Checking Information

    Checks Checking information You can check information in the "Standard menu" and If you call up the "Heating" submenu, you can check in the "Extended menu". They differ in the extent of the information on the required heating circuit via " ".
  • Page 40 Checks Checking information (cont.) ■ "Heating" submenu: – Operating program Operating status – Time program – – Set room temperature – Set reduced room temperature – Set flow temperature – Actual flow temperature Slope – Level – – Heating circuit pump –...
  • Page 41: Checking Fault Messages

    Checks Checking information (cont.) for "General", "Boiler", "Heating" or Temperatures in the "Heating" submenu: "DHW". ■ Set room temperature The following overviews show the tempera- Set reduced room temperature ■ tures displayed in the submenus. ■ Set flow temperature Actual flow temperature ■...
  • Page 42 Checks Checking fault messages (cont.) for "Fault". to confirm.
  • Page 43: Shutting Down The Heating System For An Extended Period

    Shutdown Shutting down the heating system for an extended period You can switch your heating system off if you do not Information on prolonged shutdown intend to use it. We recommend you contact your heat- ■ As the heating circuit pumps no longer run for a lon- ing contractor before and after shutting down for longer ger period of time, these may seize.
  • Page 44: Rooms Are Too Cold

    What to do if... Rooms are too cold Cause Remedy Central heating is switched off. Check the room thermostats. If necessary, change the operating program. Control unit incorrectly set. Check the settings and correct if required: ■ The remote control (if installed) is set incorrectly. The heating circuit must be on.
  • Page 45: There Is No Hot Water

    What to do if... There is no hot water Cause Remedy Control unit incorrectly set. Check the settings and correct if required: ■ The remote control (if installed) is set incorrectly. DHW heating must be switched on. See page 27. ■...
  • Page 46: Pellet Store

    Maintenance Heating system inspection and maintenance Inspection and maintenance of heating systems is Regular maintenance and cleaning ensures trouble- compulsory acc. to the Energy Saving Ordinance [Ger- free, energy efficient and environmentally responsible heating operation. Your heating system must be serv- many], EN 806 and DIN 1988-8 ( : ÖNORM B 8131) [or local regulations].
  • Page 47: Heating System Inspection And Maintenance

    Maintenance Heating system inspection and maintenance (cont.) Drinking water filter (if installed) To maintain high hygiene standards, proceed as fol- lows: ■ Replace the filter element on non-backwashing filters every 6 months (visual inspection every 2 months). ■ On backwashing filters, backwash every 2 months. Replacing fuses Danger Contact with 'live' components of the control unit...
  • Page 48 Maintenance Overview of maintenance and cleaning work (cont.) Interval Activities See page System user Heating contrac- tors After 4000 to 6000 hours run Check combustion grate limit position Service the safety valves and check their operation Check gaskets Clean flue system and check it is working correctly Emissions testing Every 3 years...
  • Page 49 Maintenance Overview of maintenance and cleaning work (cont.) Maintenance and cleaning work on the electrostatic precipitator Interval Activities See page System user Heating contrac- tors Every 2 to 4 weeks Electrostatic precipitator maintenance: Electrostatic precipitator installation and service instructions Tasks for heating contractors See the boiler installation and service instruc- tions Safety instructions regarding maintenance and cleaning...
  • Page 50: Empty Ash Box

    Maintenance Safety instructions regarding maintenance and… (cont.) Danger Wood dust, pellet dust, cinders and soot pose a risk to the eyes, skin and airways. Wear suitable personal protective equipment, especially breathing equipment and safety gog- gles. Note Note Before restarting the heating system, all opened cov- Only clean the boiler with the cleaning equipment ■...
  • Page 51 Maintenance Empty ash box (cont.) 1. Switch OFF the boiler before maintenance and 8. Proceed in reverse order to re-insert the ash box cleaning work and allow the boiler to cool down. and close the boiler. Press and hold spring clip Note 2.
  • Page 52 Maintenance Empty ash box (cont.) 6. Switch the boiler ON again. Note Before closing the boiler, the ash partition has to be opened again. Push down the sliding levers on the left and right- hand side of the boiler as far as they will go. The boiler can only be started once the ash box has been installed.
  • Page 53 Maintenance Cleaning the light barriers Danger Hot surfaces and fire from apertures can result in severe burns. Doors, covers and apertures fastened shut ■ with screws must not be opened during heat- ing operation. ■ Switch OFF the boiler before maintenance and cleaning work and allow the boiler to cool down.
  • Page 54: Cleaning The Fuel Store

    Maintenance Cleaning the light barriers (cont.) Vitoligno 300-H, 80 to 150 kW Fig. 42 1. Switch OFF the boiler before maintenance and 5. Proceed in reverse order to reassemble the light cleaning work and allow the boiler to cool down. barrier.
  • Page 55 Maintenance Cleaning the fuel store (cont.) Danger Danger The storage of wood pellets or woodchips can Wood dust, pellet dust, cinders and soot pose a cause a build-up of life threatening gases in the risk to the eyes, skin and airways. fuel store.
  • Page 56: Preparing The Heating System

    Filling the fuel store Preparing the heating system Danger Danger Wood dust, pellet dust, cinders and soot pose a When blowing fuel into the fuel store, there is a risk to the eyes, skin and airways. risk of fire due to pressure changes. Wear suitable personal protective equipment, Before filling the fuel store, you must prepare especially breathing equipment and safety gog-...
  • Page 57 Filling the fuel store Systems without spring core or horizontal… (cont.) Discharge system Measures Mole with vacuum module 1. Shut down the heating system 2. Put mole in park position Mole installation instructions 3. Fill the fuel store Extraction screw conveyor with vacuum module 1.
  • Page 58 Filling the fuel store Systems with spring core or horizontal discharge Discharge system Measures Flexible agitator discharge (with or without screw conveyor) 1. Shut down the boiler approx. five hours before filling 2. Fill the fuel store. See filling process for systems with spring core or horizontal discharge.
  • Page 59 Filling the fuel store Systems with spring core or horizontal discharge (cont.) Activating the "silo filling function" Press the following buttons: to confirm. for the default display. to enable the silo fill function. ä to select the silo fill function. to confirm.
  • Page 60: Non-Wood Biomass Fuels

    Ordering fuel Substances When buying wood for combustion, it is important to Observe the following limits per kg of dry fuel or dry ensure that the following foreign matter is avoided: matter content of non-combustible constituents. The Stones limits for ash were determined at an analysis tempera- ■...
  • Page 61 Ordering fuel Approved pellets To EN ISO 17225-2 Quality Diameter 6 mm Delivery methods Pellets are sold in 15 to 30 kg sacks, in bulk cartons up to 1000 kg and in bulk. Loose pellets are transported by silo tanker and blown into the storage room via a hose system.
  • Page 62 Appendix Terminology Setback mode (reduced heating mode) Standard room temperature See "Reduced heating mode". Set the standard room temperature for periods when you are at home during the day. Extension kit for heating circuit with mixer Open flue operation Assembly (accessories) for controlling a heating circuit with mixer The combustion air is drawn from the room where the See "Mixer"...
  • Page 63: Efficient And Clean Operation

    (Altstoff Recycling Austria AG, licence num- ber 5766). Final decommissioning and disposal of the heating system Viessmann products can be recycled. Components and fluids from your heating systems are not part of ordinary domestic waste. Please speak to your contractor about the correct dis- posal of your old system.
  • Page 64 Keyword index Keyword index Actual temperature.............62 Economy mode............23 Appliance description........... 9 – Setting..............23 Appliance start-up............15 – Terminating..............24 Approved pellets............61 Empty ash box............50 Approved woodchips..........60 Energy saving............10 Energy saving function – Detached house/apartment building....... 24 Blowing in pellets............
  • Page 65 Keyword index Keyword index (cont.) Heating times, changing..........19 Notice of completion.............9 Heating water buffer cylinder Notification of completion..........9 – Operating program setting........29 – Temperature check..........40 – Time program setting..........29 Open flue operation............62 Heat-up Operating program – Preparations............15 –...
  • Page 66 Keyword index Keyword index (cont.) Switching times Time phases, standard settings – DHW heating............27 – DHW circulation pump..........28 – Heating water buffer cylinder........29 – DHW heating............28 – Room heating............19 Time program – Setting..............19 – Central heating............18 System start-up............15 –...
  • Page 68: Your Contact

    Your contact Contact your local contractor if you have any questions about your system or wish to arrange maintenance or repair work. You can find local contractors on the internet at www.viessmann.de. Viessmann Werke GmbH & Co. KG Viessmann Limited...

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