Greenheck G Series Installation, Operation And Maintenance Manual page 8

Belt/Bearing Maintenance GB Unit
1. Belts tend to stretch after a period of time. They
should be checked periodically for wear and
tightness. When replacing belts, use the same type
as supplied with the unit.
2. Matched belts should always be used on units with
multi-groove pulleys.
3. For belt replacement, loosen the tensioning device
enough to allow removal of the belt by hand.
4. Once installed, adjust belts as shown in
"Pre-Starting Checks."
5. Shaft bearings can be classified in two
groups: relubricating and non-relubricating. All
non-relubricating bearings on model GB fans are
factory lubricated and require no further lubrication
under normal use (between -20º to 180ºF (-29º to
82ºC) in a relatively clean environment).
6. On GB belt driven fans, the standard cast pillow
block bearings are factory lubricated and are
provided with external grease fittings. Annual
lubrication is recommended, or more frequently
if needed (See Table 2). Do not over-grease. Use
only one or two shots of lubricant with a hand
gun. Maximum hand gun rating is 40 psi. Rotate
bearings during lubrication where good safety
practice permits. Caution should be employed to
prevent over packing or contamination.
7. Grease fittings should be wiped clean. The unit
should be in operation while lubricating. Extreme
care should be used around moving parts.
8. Grease should be pumped in very slowly until a
slight bead forms around the seal. A high grade
lithium base grease should be used. (See Table 3)
9. To ensure tightness, check pulley setscrews. Proper
keys must be in keyways.
10. Fan RPM should not be readjusted. Only use
pulleys of identical size and type when replacing
pulleys.
Fan Inlet Connections
In order to assure proper fan performance, caution must be exercised in fan placement and connection to the ventilation
system. Obstructions, transitions, poorly designed elbows, improperly selected dampers, etc. can cause reduced
performance, excessive noise and increased mechanical stress. For performance to be as published, the system must
provide uniform and stable airflow into the fan.
Poor
Dampers must open fully.
Use motorized dampers in
low airflow applications to
reduce losses.
8 Downblast Centrifugal Roof Exhaust Fans
Poor
Avoid sharp turns or
entrance conditions which
cause uneven flow. Use
turning vanes in elbows to
reduce adverse effects.
11. During the first few months of operation, check
bearing setscrews periodically to ensure tightness.
12. If unit is to be left idle for an extended period,
remove belts and store in a cool, dry place to avoid
premature belt failure.
Recommended Relubrication
Frequency in Months
NOTE: If unusual environment conditions exist (extreme
temperature, moisture or contaminants) more frequent
lubrication is required.
A good quality lithium base grease, conforming to NLGI
Grade 2 consistency, such as those listed here may be
used.
Table 2: Suggested Fan Bearing Greasing Intervals
Interval
(months)
Heavy duty in dirty, dusty locations; high ambient
1 to 3
temperatures; moisture laden atmosphere; vibration.
12 to 24 hours per day, heavy duty, or if moisture is
3 to 6
present
8 to 16 hours per day in clean, relatively dry
6 to 12
atmosphere
12 to 18 Infrequent operation or light duty in clean atmosphere
Table 3: Grease Manufacturers
Manufacturer
U.S. Electric Motors
Chevron U.S.A. Inc
Mobil Oil Corporation
Texaco, Inc.
Amoco Oil Co.
Exxon
Shell
Good
Provide uniform airflow Provide uniform airflow at fan inlet and through
at fan inlet to assure the damper to assure optimum performance.
optimum performance. The curb cap should be three wheel diameters
from the radius. Use turning vanes in duct when
possible.
Type of Service
Grease (NLGI #2)
Grease No. 83343
Chevron SRI Grease #2
Mobilith
Mobil 532
Premium BRB #2
Texaco Multifak #2
Rykon Premium #2
Unirex N2
B Shell Alvania #2
Good
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