Greenheck G Series Installation, Operation And Maintenance Manual

Greenheck G Series Installation, Operation And Maintenance Manual

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®
Installation, Operation and Maintenance Manual
Please read and save these instructions for future reference. Read carefully before attempting to assemble,
install, operate or maintain the product described. Protect yourself and others by observing all safety
information. Failure to comply with instructions could result in personal injury and/or property damage!
Model G
Direct Drive
Model G is a direct drive downblast
centrifugal exhaust fan. These fans
are specifically designed for roof
mounted applications exhausting
relatively clean air. Performance
capabilities range up to 4,300 cfm
3
(7,305 m
/hr) and up to 1 in. wg
(249 Pa) of static pressure. The
maximum
continuous
temperature
is
180°F
G models are available in 27 sizes
with
nominal
wheel
ranging from 8 to 24 inches
(203 to 610 mm) (060 - 243 unit sizes). Each fan shall
bear a permanently affixed manufacturer's engraved
metal nameplate containing the model number and
individual serial number. All fans are UL/cUL Listed
Standard 705.
General Safety Information
Only qualified personnel should install this fan.
Personnel should have a clear understanding of these
instructions and should be aware of general safety
precautions. Improper installation can result in electric
shock, possible injury due to coming in contact with
moving parts, as well as other potential hazards. Other
considerations may be required if high winds or seismic
activity are present. If more information is needed,
contact a licensed professional engineer before moving
forward.
DANGER
Always disconnect, lock and tag power source before
installing or servicing. Failure to disconnect power
source can result in fire, shock or serious injury.
CAUTION
When servicing the fan, motor may be hot enough
to cause pain or injury. Allow motor to cool before
servicing.
CAUTION
Precaution should be taken in explosive atmospheres.
®
operating
(82ºC).
diameter
Model GB
Belt Drive
GB model fans are belt drive
downblast centrifugal exhaust fans.
These fans are specifically designed
for
exhausting relatively clean air.
Performance
up to 44,700 cfm (75,950 m
and up to 2.5 in. wg (623 Pa) of
static pressure. The maximum
continuous operating temperature
is 180°F (82ºC). GB models are
available in twenty sizes with
nominal wheel diameters ranging
from 11 to 54 inches (279 to 1372 mm) (071-540
unit sizes). Each fan shall bear a permanently affixed
manufacturer's nameplate containing the model
number and individual serial number. All fans are
UL/cUL Listed Standard 705.
1. Follow all local electrical and safety codes, as
well as the National Electrical Code (NEC) and the
National Fire Protection Agency (NFPA), where
applicable. Follow the Canadian Electrical Code
(CEC) in Canada.
2. The rotation of the wheel is critical. It must be free
to rotate without striking or rubbing any stationary
objects.
3. Motor must be securely and adequately grounded.
4. Do not spin fan wheel faster than max cataloged
fan RPM. Adjustments to fan speed significantly
affects motor load. If the fan RPM is changed, the
motor current should be checked to make sure it is
not exceeding the motor nameplate amps.
5. Do not allow the power cable to kink or come in
contact with oil, grease, hot surfaces or chemicals.
Replace cord immediately if damaged.
6. Verify that the power source is compatible with the
equipment.
7. Never open access doors to a duct while the fan is
running.
Downblast Centrifugal Roof Exhaust Fans
Document #471558
Model G and GB
roof
mounted
applications
capabilities
range
3
/hr)
1

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Summary of Contents for Greenheck G Series

  • Page 1 Document #471558 Model G and GB ® Installation, Operation and Maintenance Manual Please read and save these instructions for future reference. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information.
  • Page 2 (4) Drive Frame arrival, file a claim with carrier. Any physical damage Lifting Points to the unit after acceptance is not the responsibility of Greenheck Fan Corporation. Figure 3 Unpacking Verify that all required parts and the correct quantity of each item have been received. If any items are...
  • Page 3: Inspection And Maintenance During Storage

    Storage Inspection and Maintenance during Storage Fans are protected against damage during shipment. If the unit cannot be installed and operated immediately, While in storage, inspect fans once per month. Keep a precautions need to be taken to prevent deterioration of record of inspection and maintenance performed.
  • Page 4: Installation

    Installation WARNING Installation, troubleshooting and parts replacement is Typical Roof Mounting Installation to be performed only by qualified personnel. 1. On the roof surface, cut an appropriate sized hole WARNING and follow manufacturer’s instructions on curb installation. Caulk and flash the curb to ensure a Disconnect power before installing or servicing.
  • Page 5 G - Direct Drive G Direct Drive Curb Roof *Approx. Figure 5 - Typical Roof Mounting Installation Model Damper Opening Weight G 060, 065, 070, 075 10½ (432) (203 (267) Disconnect G 080, 085, 090, 095 12½ (432) (254) (267) (12) Screws G 97, 98, 99...
  • Page 6 Pre-Starting Checks Wheel Rotation 1. Check all fasteners and set screws for tightness. The wheel should rotate freely and be aligned as Clockwise Rotation shown in Figure 7 below. All Models 2. Wheel position is preset and the unit is test run at the factory.
  • Page 7 IMPORTANT Fasteners Adjust (tighten) belt tension after the first 24-48 hours (4) four fasteners* of operation. *Identical fasteners on opposing side must also Inspection be loosened. Inspection of the fan should be conducted at the Figure 11 first 30 minute and 24 hour intervals of satisfactory operation.
  • Page 8 Belt/Bearing Maintenance GB Unit 11. During the first few months of operation, check bearing setscrews periodically to ensure tightness. 1. Belts tend to stretch after a period of time. They 12. If unit is to be left idle for an extended period, should be checked periodically for wear and remove belts and store in a cool, dry place to avoid tightness.
  • Page 9: Troubleshooting

    Troubleshooting WARNING: Before taking any corrective action, make certain unit is not capable of operation during repairs. PROBLEM CAUSE CORRECTIVE ACTION Adjust wheel and/or inlet cone. Tighten wheel hub or bearing Wheel rubbing inlet collars on shaft. Tighten pulleys on motor/fan shaft. Adjust belt tension. Align V-belt drive pulleys properly, see page 6, Figure 9-10.
  • Page 10 Maintenance Documentation Job Information Job Name: ____________________________________ Service Organization: __________________________________ Address: ______________________________________ Address: _____________________________________________ City: _________________________________________ City: _________________________________________________ State: _______________ Zip: ___________________ State: _________________ Zip:_________________________ Phone: _______________________________________ Phone: _______________________________________________ Contact Person: _______________________________ Work Done By: ________________________________________ Nameplate Information Field Start-Up Documentation Model: _______________________________________ Volts: _________ Hertz: ________...
  • Page 11: Parts List

    Parts List G Direct Drive Centrifugal Roof Exhaust Fan NOTE: Each fan bears a manufacturer’s nameplate with model number and serial Motor Cover number embossed. This information will assist the local representative and the factory in providing service and replacement parts. Before taking any Motor corrective action, make certain unit is not Shock...
  • Page 12: Roof Curb Installation

    Roof Curb Installation Our Commitment As a result of our commitment to continuous improvement, Greenheck reserves the right to change specifications without notice. Specific Greenheck product warranties are located on greenheck.com within the product area tabs and in the Library under Warranties.

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