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Service Manual
Digital Minilabs
d-lab.2plus:
8060/261
8060/813, 8060/814
8060/271, 8060/273
8060/158 + 8060/255
Preinstallation
Order number
DD+18060A192D0
Edition
2005-05-01
Version
English, 04100_01
d-lab.2:
8060/260,
8060/803, 8060/804,
8060/270, 8060/272,
8060/157 + 8060/255
netlab.2plus:
8060/505
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Table of Contents
Related Manuals for AgfaPhoto d-lab.2plus Series
Summary of Contents for AgfaPhoto d-lab.2plus Series
- Page 1 Service Manual Digital Minilabs d-lab.2: 8060/260, 8060/803, 8060/804, 8060/270, 8060/272, 8060/157 + 8060/255 d-lab.2plus: 8060/261 8060/813, 8060/814 8060/271, 8060/273 8060/158 + 8060/255 netlab.2plus: 8060/505 Preinstallation Order number DD+18060A192D0 Edition 2005-05-01 Version English, 04100_01...
- Page 2 © 2005 AgfaPhoto GmbH. Alle Rechte vorbehalten. No part of these instructions may be reproduced, copied, or transmitted in any form or by any means without prior written permission by AgfaPhoto GmbH. AgfaPhoto is used under license of Agfa-Gevaert AG...
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Page 3: Table Of Contents
Preinstallation Contents Contents General ..........................1 Validity of this documentation ............................1 Preparation by the Customer............................1 Measures by the AgfaPhoto Technician ........................1 Machine Dimensions and Weight ...................2 Machine Dimensions and Weight, Packed......................2 Machine Dimensions, Unpacked..........................3 Weight, Unpacked................................6 Transport ..........................7 Operation Site ........................7... - Page 4 Machine versions ................................41 Complete System................................41 Main Computer ................................45 Prescanner / Scanner ............................46 Applies only to d-lab.2/2plus Printer....................................47 Paper Processor ................................48 Heat Emission.................................. 49 Other Data ..................................49 Index..........................50 ■ 2005-05-01 / PN 04100_01 AgfaPhoto...
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Page 5: General
– about two weeks before the installation. Measures by the AgfaPhoto Technician The AgfaPhoto Technician performs the following assignments at the agreed time: Installation of the machine – Mixing and filling in the chemistry (in collaboration with the customer and/or –... -
Page 6: Machine Dimensions And Weight
Applies to netlab.2plus Length Width Height Weight Printer 1,560 mm 1,130 mm 1,840 mm 540 kg Paper Processor 1,870 mm 1,170 mm 1,710 mm 540 kg Accessory Box: 1,200 mm 800 mm 1,000 mm approx. 50 kg 2005-05-01 / PN 04100_01 AgfaPhoto... -
Page 7: Machine Dimensions, Unpacked
Applies to d-lab.2 with gas laser (type 8060/260) – 1,010 mm with film collecting box and laser exhaust Applies to d-lab.2 with solid state laser (Type 8060/803, 8060/804, 8060/270, 8060/272 and 8060/157+8060/255) 920 mm with film collecting box Height: 1,530 mm – AgfaPhoto 2005-05-01 / PN 04100_01... - Page 8 Applies to d-lab.2plus with gas laser (type 8060/261) – 1,010 mm with film collecting box and laser exhaust Applies to d-lab.2plus with solid state laser (type 8060/813, 8060/814, 8060/271, 8060/273 and 8060/158+8060/255) 920 mm with film collecting box Height: 1,530 mm – 2005-05-01 / PN 04100_01 AgfaPhoto...
- Page 9 Complete machine Length: 2,840 mm (incl. Sorter) – + 350 mm optional working table Width: 770 mm without table – 870 mm with mounted table 1060 mm at the sorter Height: 1,500 mm (with monitor) – AgfaPhoto 2005-05-01 / PN 04100_01...
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Page 10: Weight, Unpacked
410 kg filled approx. 555 kg Applies to netlab.2plus Complete machine: empty: approx. 855 kg filled: approx. 1,000 kg Printer part: approx. 445 kg Paper Processor part: empty approx. 410 kg filled approx. 555 kg 2005-05-01 / PN 04100_01 AgfaPhoto... -
Page 11: Transport
Minimum floor load capacity 500 kg/m² – The floor and the walls should be easy to clean – Floor conditions: – preferably waterproof concrete – resistant to water and photo-chemicals – even (no inclination, uneven spots, etc.) – AgfaPhoto 2005-05-01 / PN 04100_01... -
Page 12: Required Space For Operation, Maintenance, And Service
Opened packages have to be stored at a relative humidity of 50-60%. – Loading the paper in paper magazines requires a darkroom or a comparable facility (e.g. dark-tent). 2005-05-01 / PN 04100_01 AgfaPhoto... -
Page 13: Room Lighting
(approx. 30 °C), however, this is not a must. The Minilab does not need a direct water connection, but this option is an available Ordering Aid / Optional Accessories accessory (order number see AgfaPhoto 2005-05-01 / PN 04100_01... -
Page 14: Chemicals
Note The regulations for handling and correct disposal of chemicals vary from country to country. Information about the regulations in force can be obtained from: the country’s authorities in charge; – the nearest AgfaPhoto subsidiary. – 4.6.2 Safety Notes CAUTION In the working area of the machine there are some slightly poisonous, irritating and caustic substances. -
Page 15: Emissions During Operation
The wet section of the Paper Processor is sealed. The exhaust air generated here is negligible. Hence, the connection of an air exhaust is not necessary in this area. 4.8.2 Room ventilation Ventilation should be sufficient so that the maximum working site concentration is not exceeded. Observe national regulations! AgfaPhoto 2005-05-01 / PN 04100_01... -
Page 16: Connection Of An Exhaust On The Laser Exhaust Duct (Only For Machines With Gaslaser)
Note The wet section of the Paper Processor is sealed. The exhaust air generated here is negligible. Hence, the connection of an air exhaust is not necessary in this area. 2005-05-01 / PN 04100_01 AgfaPhoto... -
Page 17: Operating Conditions
/ d-bridge, for collection by the Minilab. And vice versa the Minilab can send image files to a workstation and save the files there. Network setup is the responsibility of the customer. AgfaPhoto supplies the required Ordering aid for network-connected image processing systems... -
Page 18: Power Supply
For the connection of the PE conductor, a cable lug with a hole diameter of about – 6 mm must be used or, if solid conductors (wires) are used, an appropriate lug must be bent. 2005-05-01 / PN 04100_01 AgfaPhoto... -
Page 19: Connection Values, Connection Voltages, Connection Types
For operation with 50 Hz mains: single-phase connection is only permitted for industrial networks. If the machine is connected to a public low-voltage network the connection must always be a 3-phase connection (as required by IEC 61000- 3-3). AgfaPhoto 2005-05-01 / PN 04100_01... -
Page 20: Fuse Protection
We recommend to use a safety circuit breaker with slow trigger characteristics. Grounding / Earth Connection The Minilabmust be earthed directly and correctly. HOHER ABLEITSTROM Vor Inbetriebnahme Erdverbindung herstellen! HIGH LEAKAGE CURRENT Earth connection before connecting supply ! 2005-05-01 / PN 04100_01 AgfaPhoto... -
Page 21: Checklist
Checklist Checklist The completed checklist must be returned to the AgfaPhoto Service in charge no later than two weeks prior to the scheduled installation date. Only if all conditions listed below have been satisfied and this has been confirmed by the customer writing, the installation can be made at the scheduled date. -
Page 22: Supply Facilities
A Hot air extraction (for laser exhaust = 220 m³/h (only machines with Gaslaser: d-lab.2 Type 8060/260, d-lab.2plus Type 8060/261) B Power connection Ceiling height meets the requirements (at least 2.15 m)? Darkroom or dark tent present? Remarks: __________________________________________________________________ ______________________________________________________________________________ 2005-05-01 / PN 04100_01 AgfaPhoto... - Page 23 Air exhaust adapter ∅ 125 mm, Type 8060/350 The customer is familiar with the local regulations regarding the regular exchange of air in working rooms and made the required preparations? Remarks: __________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ AgfaPhoto 2005-05-01 / PN 04100_01...
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Page 24: Training
The customer is familiar with the requirements and makes sure that the respective work is completed prior to the installation? Remarks: __________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ Training Training Necessary training has been discussed with the customer? 2005-05-01 / PN 04100_01 AgfaPhoto... -
Page 25: Consumables
Preinstallation Checklist Consumables Consumables The customer uses AgfaPhoto paper and chemicals? In case of Yes: In case of No: Tank kits ordered? Requirements discussed with the customer? The customer is Easy paper boxes ordered? informed about the... - Page 26 Checklist d-lab.2, d-lab.2plus, netlab.2plus: Preinstallation 2005-05-01 / PN 04100_01 AgfaPhoto...
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Page 27: Preinstallation - Customer
Contractor appointed to do the installation: ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ Date: __________________________________________________________ Telephone connection Contractor appointed to do the installation: ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ Date: __________________________________________________________ Network connection Contractor appointed to do the installation: ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ Date: __________________________________________________________ AgfaPhoto 2005-05-01 / PN 04100_01... -
Page 28: Ordered Consumables
6.7.3 Additional parts / hardware / software, ordered Delivery date _________________________________________ ____________________ _________________________________________ ____________________ _________________________________________ ____________________ _________________________________________ ____________________ _________________________________________ ____________________ _________________________________________ ____________________ _________________________________________ ____________________ _________________________________________ ____________________ _________________________________________ ____________________ _________________________________________ ____________________ 6.7.4 Scheduled installation date ____________________ 2005-05-01 / PN 04100_01 AgfaPhoto... -
Page 29: Ordering Aid
● a-REDC red eyes correction ● ● 6"x12" sorter * ● ● 10"x12" sorter * Legend: ● = standard feature/accessory ○ = optional feature/accessory * = depending on the ordered type, 6" or 10" sorter AgfaPhoto 2005-05-01 / PN 04100_01... -
Page 30: Ordering Aid D-Lab.2
(a-RECD) d-lab.2 select does not include monitor! Please choose one of the two following items: type no. Order no. number Touch Screen Monitor LCD (Flat Screen) 8060/341 5FLPM Touch Screen Monitor CRT1 8060/340 5FLOK 2005-05-01 / PN 04100_01 AgfaPhoto... - Page 31 135 negative carrier and universal lens additional billable software licence "Pricing d-lab" 8060/400 (5HUBE) required **** option requires either slide carrier (incl. scanner filters) 8060/330 (5FLNH) or slide scanner filters (available as single service spare parts) AgfaPhoto 2005-05-01 / PN 04100_01...
- Page 32 Neg. Carrier 120 6x4,5 8506/165 B72TJ Neg. Carrier 120 6x6 8506/166 B72UL Neg. Carrier 120 6x7 8506/167 B72VN Neg. Carrier 120 6x8 8506/168 B72WP Neg. Carrier 120 6x9 8506/169 B72XR Slide Carrier (incl. scanner filters) 8060/330 5FLNH 2005-05-01 / PN 04100_01 AgfaPhoto...
- Page 33 LCD Monitor will be delivered instead of the CRT Monitor. additional billable software licence "Pricing d-lab" 8060/400 (5HUBE) required **** option requires either slide carrier (incl. scanner filters) 8060/330 (5FLNH) or slide scanner filters (available as single service spare parts) AgfaPhoto 2005-05-01 / PN 04100_01...
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Page 34: Ordering Aid D-Lab.2Plus
(a-RECD) d-lab.2plus select does not include monitor! Please choose one of the two following items: type no. Order no. number Touch Screen Monitor LCD (Flat Screen) 8060/341 5FLPM Touch Screen Monitor CRT1 8060/340 5FLOK 2005-05-01 / PN 04100_01 AgfaPhoto... - Page 35 135 negative carrier and universal lens additional billable software licence "Pricing d-lab" 8060/400 (5HUBE) required **** option requires either slide carrier (incl. scanner filters) 8060/330 (5FLNH) or slide scanner filters (available as single service spare parts) AgfaPhoto 2005-05-01 / PN 04100_01...
- Page 36 Neg. Carrier 120 6x4,5 8506/165 B72TJ Neg. Carrier 120 6x6 8506/166 B72UL Neg. Carrier 120 6x7 8506/167 B72VN Neg. Carrier 120 6x8 8506/168 B72WP Neg. Carrier 120 6x9 8506/169 B72XR Slide Carrier (incl. scanner filters) 8060/330 5FLNH 2005-05-01 / PN 04100_01 AgfaPhoto...
- Page 37 LCD Monitor will be delivered instead of the CRT Monitor. additional billable software licence "Pricing d-lab" 8060/400 (5HUBE) required **** option requires either slide carrier (incl. scanner filters) 8060/330 (5FLNH) or slide scanner filters (available as single service spare parts) AgfaPhoto 2005-05-01 / PN 04100_01...
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Page 38: Order Aid D-Lab.2 & D-Lab.2Plus Special Version For 70Mm Film
Order no. number Sorter 10" 10 Trays* 8060/291 5LKQR For further options please see "Options" on sheet "d-lab.2plus basic" 10" sorter will be delivered instead of 6" sorter includes 135 negative carrier and universal lens 2005-05-01 / PN 04100_01 AgfaPhoto... -
Page 39: Ordering Aid Netlab.2Plus Basic
Passport/Combi Print d-lab 8060/402 5HZ9X Statistics Save d-lab 8060/403 5H1A2 External water connection d-lab.2/.2plus 8060/351 5H12N LCD Monitor will be delivered instead of the CRT Monitor. additional billable software licence "Pricing d-lab" 8060/400 (5HUBE) required AgfaPhoto 2005-05-01 / PN 04100_01... -
Page 40: Ordering Aid For Network-Connected Image Processing Systems On The Minilab With Remote Service
(only PC) Pixtasy Cross Connect d-workflow Ethernet cable e-box Cross Connect Ethernet cable d-lab Cross Connect AgfaNet + Pixtasy Ethernet cable d-workflow Ethernet 8-port Hub 100 Mbps Ethernet Remote Service, Net Support Modem Manager (NSM) 2005-05-01 / PN 04100_01 AgfaPhoto... -
Page 41: Operation Manuals
CD tank fillings 5HX5G MSC/d-lab tank BX for 2 x 18 liters: contains concentrate for two BX tank fillings 5HX7L MSC/d-lab tank SB for 12 x 11-12.5 liters: contains concentrate for three SB tank fillings 5HX8N AgfaPhoto 2005-05-01 / PN 04100_01... - Page 42 5K6T8 4006353 427866 17.8 91.5 5K6UB 4006353 427873 20.3 91.5 5K6VD 4006353 427880 25.4 91.5 5K6WF 4006353 427897 27.9 91.5 5K6XH 4006353 427903 30.5 91.5 5K6YK 4006353 427910 * minimum order amount: one packing unit 2005-05-01 / PN 04100_01 AgfaPhoto...
- Page 43 10.2 5K5FC 4006353 427392 12.7 5K5GE 4006353 427408 15.2 5K5HG 4006353 427415 17.8 5K5JJ 4006353 427422 20.3 5K5KL 4006353 427439 25.4 5K5LN 4006353 427446 30.5 5K5MP 4006353 427453 * minimum order amount: one packing unit AgfaPhoto 2005-05-01 / PN 04100_01...
- Page 44 CL+P4-E9249 Chemical filters and control strips Order no. Chemical filters CD, BX, SB1, SB2, SB3, SB4 CL+P4-E0364 Chemical control strip 5HWGX Other consumables Order no. Back printer ink ribbon CM+9.8060.LDZF.1 Scanner lamp (only d-lab.2/2plus) CM+7.0450.6545.0 2005-05-01 / PN 04100_01 AgfaPhoto...
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Page 45: Technical Data
1,010 with film collecting box and laser exhaust Applies to d-lab.2 with solid state laser(Type 8060/803, 8060/804, 8060/270, 8060/272 and 8060/157+8060/255) 920 mm with film collecting box Height: 1,530 mm Weight empty: approx. 910 kg Weight filled: approx. 1, 055 kg AgfaPhoto 2005-05-01 / PN 04100_01... - Page 46 (storage medium or network) and to save digital data on digital storage media or in a connected network Prescan with AgfaPhoto TFS Total Film Scanning Mainscan with high resolution CCD chip (2,000 x 3,000 pixels) Printer with digital print system (laser)
- Page 47 LCD touch-screen monitor Options for further image processing functions Space requirements for operation Right 600 mm and service Left 1,100 mm Front 900 mm Minimum distance to the wall: for operation 150 mm for service 600 mm AgfaPhoto 2005-05-01 / PN 04100_01...
- Page 48 Print format (inch) 3.5 x 5 4 x 6 4.5 x 6 5 x 7 8 x 12 Applies to d-lab.2 Prints/h (actual) 1200 1100 – Applies to d-lab.2plus/ netlab.2plus 1800 1700 1500 1000 Prints/h (actual) 2005-05-01 / PN 04100_01 AgfaPhoto...
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Page 49: Main Computer
Compact Flash, MicroDrive, SmartMedia, Memory Stick, SD/MMC memory card) Applies to d-lab.2plus and netlab.2plus Integrated FDD External drive bay with CD-ROM, Zip, 5-fold PCMCIA drive (PCMCIA, Compact Flash, , MicroDrive, Smart Media, Sony Memory Stick, SD-memory board) connected to the main computer. AgfaPhoto 2005-05-01 / PN 04100_01... -
Page 50: Applies Only To D-Lab.2/2Plus
500 pixels per color for negative size 135 Main scanner: approx. 6,000,000 pixels per color Filter Optimized filter set for negative films Optimized filter set for slides (optional) Sensor type Monochrome CCD sensor 2k x 3k pixels 2005-05-01 / PN 04100_01 AgfaPhoto... -
Page 51: Printer
Applies to d-lab.2plus and netlab.2plus RH and LH side: up to 305 mm / 12 inch paper width Maximum paper length when using AgfaPhoto Splendix Paper: at a paper width up to 8.25 inch: 183 m for paper widths above 8.25 inches: 91.5 m... -
Page 52: Paper Processor
40 °C ± 0.3 38 °C ± 3 37 °C ± 3 Process time (in seconds) total 69 Replenishment rates (ml / m (recommended values when using the AgfaPhoto Easy Paper Box 110 chemicals) Chemicals Water Chemicals Water Chemicals Water... -
Page 53: Heat Emission
8060/803, 8060/804, 8060/270, 8060/272 and 8060/157+8060/255 d-lab.2plus: type 8060/813, 8060/814, 8060/271, 8060/273 and 8060/158+8060/255 netlab.2plus: type 8060/505 Other Data Operating conditions Operating conditions: see Conditions for storage and transport Storage and Transport see AgfaPhoto 2005-05-01 / PN 04100_01... -
Page 54: Index
Temperatures d-lab.2plus Connection voltages and connection types netlab.2plus Consumables Machine dimensions unpacked Consumables, ordered d-lab.2 d-lab.2plus netlab.2plus Dimensions Door opening Main computer minimum size for transport Main control Drives Minilab Dryer Machine versions 2005-05-01 / PN 04100_01 AgfaPhoto... - Page 55 Chemical solutions Printer Timer Board Paper, storage Transport system Preinstallation measures Type numbers Print sizes Process specifications Production capacity Water connection Weight empty d-lab.2 Remote service d-lab.2plus Replenishment rates netlab.2plus Default values Weight filled Required space AgfaPhoto 2005-05-01 / PN 04100_01...
- Page 56 Index d-lab.2, d-lab.2plus, netlab.2plus: Preinstallation d-lab.2 netlab.2plus d-lab.2plus Weight unpacked netlab.2plus d-lab.2 Weight packed d-lab.2plus d-lab.2 netlab.2plus d-lab.2plus ■ 2005-05-01 / PN 04100_01 AgfaPhoto...