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Horizon Fitness Andes 3 Assembly Manual

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Download this manual See also: Service Manual, Assembly Manual
ANDES 3
ANDES 5
ANDES 7i
ASSEMBLY GUIDE

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Summary of Contents for Horizon Fitness Andes 3

  • Page 1 ANDES 3 ANDES 5 ANDES 7i ASSEMBLY GUIDE...
  • Page 3 ASSEMBLY WARNING There are several areas during the assembly process that special attention must be paid. It is very important to follow the assembly instructions correctly and to make sure all parts are firmly tightened. If the assembly instructions are not followed correctly, the elliptical could have frame parts that are not tightened and will seem loose and may cause irritating noises.
  • Page 4 CONSOLE HANDLEBAR SET PULSE GRIPS WARNING ANDES 5 BOTTLE HOLDER Consult a physician prior to using any exercise equipment. SHOWN Possibility of serious injury if equipment is used improperly. Heart rate monitoring systems may be inaccurate. Over exercise may result in serious injury or death.

  • Page 5: Pre-Assembly

    Please do not wipe this off. If you have difficulty, a light application of 1 Power Cord lithium bike grease is recommended. 1 Bottle Holder (only Andes 3) NEED HELP? If you have questions or if there are any missing parts, contact Customer...

  • Page 6: Assembly Step

    4 PRE-INSTALLED WASHERS (A) , 4 SPRING WASHERS (M), 4 SCREWS (B). Remove the 2 PRE-INSTALLED SCREW (L) from the CONSOLE MAST (1). (Only Andes 3) Attached BOTTLE HOLDER (7) to CONSOLE MAST (1) using 2 PRE-INSTALLED SCREW (L). (Only Andes 3)
  • Page 7 ASSEMBLY STEP 2 HARDWARE FOR PACKAGE 2 PART TYPE DESCRIPTION RING Φ16.0xΦ26.2x11.5T ANDES 3 WASHER Φ16.0xΦ25.0x1.5T SHOWN WASHER Φ8.2xΦ25.0x1.5T SPRING WASHER Φ8.2xΦ15.4x2.0T SCREW M8x1.25Px20L COVER Attach HANDLEBAR SET (3) onto CONSOLE MAST (1) using 1 RING (C), 2 WASHERS (D), 1 WASEHR (E), 1 SPRING WASHER (F) and 1 SCREW (G), 1 COVER (H).
  • Page 8 ASSEMBLY STEP 3 HARDWARE FOR PACKAGE 3 PART TYPE DESCRIPTION SPRING WASHER Φ8.2xΦ15.4x2.0T ANDES 3 SCREW M8x1.25Px70L-12L SHOWN WASHER Φ8.2xΦ20.0x1.5T M8X1.25P Attach the PEDAL ARM (6) onto HANDLEBAR SET (3) with 1 SCREW (I), 1 WASHER (J), 1 SPRING WASHER (F) and 1 NUT (K).

  • Page 9: Folding Instruction

    FOLDING INSTRUCTION FOLD UP INSTRUCTION (1) To position the footpad wheel in the proper position. For ease of folding, position right or left footpad wheel located in the Ideal Folding Area (see below picture 1). (2) Rotate the pedal arm and place footpad wheel like picture 2 or picture 3. (3) To grip the handle (picture 4).
  • Page 10 UNFOLDING INSTRUCTION FOLD DOWN INSTRUCTION (1) To grip the handle, push forward gently. (2) Pull up on the handle to release. (3) Pull back to fold down. HANDLE...
  • Page 11 MOVING ThE ELLIPTICAL WARNING! Our ellipticals are heavy, use care and additional help if necessary when moving. Failure to follow instructions could result in injury.
  • Page 12 ANDES 3 EXPLODED VIEW R12 R09 J04x2 R18x2 B38x4 P05x4 B44x4 B37x4 Q05x6 Q05x2 S03x4 Q06x3 P07x3 B30 B31 B39x2 B36x2 J08 J09 B26x2 B43x2 B45x2...
  • Page 13 ANDES 3 PARTS LIST DESCRIPTION DESCRIPTION CONSOLE MAST SET;SEMI-ASSY;EP593-2KM; WASHER;FLAT;Φ8.2xΦ20.0x1.5T;BL ZN;RO FRAME SET;SEMI-ASSY;BACK;EP593-2KM;SA WASHER;FLT;Φ12.0xΦ25.0x1.5T;TFN; PEDAL ARM SET;SEMI-ASSY;LEFT;EP593-2KM SCREW;SPECIAL;M8x10L/Φ10x41L;MACHINE THR PEDAL ARM SET;SEMI-ASSY;RIGHT;EP593-2K COVER;HAND ARM;ABS/PA757K;Q520-7-3;EP5 ARM REST SET;SEMI-ASSY;LEFT;EP593-2KM; COVER;CRANK;HIPS;Q520-7-3;EP580-2KM; ARM REST SET;SEMI-ASSY;RIGHT;EP593-2KM SCREW;BH;M5x0.8Px8L;CT;PH;BZN; LINK ARM SET;SEMI-ASSY;LEFT;EP593-2KM; SCREW;SH;M10x60L-22L;HS;BED;G12.9; PEDAL ARM SET;SEMI-ASSY;RIGHT;EP593-2K NUT;M10x1.5P;G10;BLACK ANNODIZED;...
  • Page 14 DESCRIPTION DESCRIPTION CLIP;STANDARD;WUSN-4039; RING;Rubber;Φ26.2xΦ16.20x11.50; BRACKET SIDE COVER Screw;BH;M8x70L-12L;HS;G8.8;BZN;BP; SCREW;TRHW;Φ4x15L;TC;PH;BED;POT;GRE Washer;Flat;Φ8.2xΦ20.0x1.5T;BL Zn;Ro FIXING PILLAR;JHT;TM81; Washer;Spring Lock;Φ10.2xΦ18.4x2.5T; Black Oxide COVER;CONSOEL MAST;FRONT;HIPS;Q520-7-3; COVER;CONSOEL MAST;BACK;HIPS;Q520-7-3;E SCREW;BH;£P4x20L;TC;PH;BZN;F-T/FLT;G4. BELT;POLY-V;420-J8;GATES; SCREW;EB;1/4-20UNCx55L;BZN; NUT;HEx;M12x1.75Px10T;SS41;BLACK ZINC;G8 NUT;NLK;1/4''-20UNC;BZN; FIx PLATE;EYE BOLT;SPC;1.3T;AB01 SCREW;BH;M6x1.0Px15L;MT;HS;G8.8;BAN;BP; WASHER;FLAT;Φ6.2xΦ30.0x1.5T;BL ZN;RO ECB CONTROLLER;INTERNAL;6.5KG/10V;BOTHWA WASHER;FLAT;Φ12.5xΦ20.0x2.0T; ECB SET;INTERNAL;ERP 0.5W; STEEL ROPE;160 L1+L2=65;EP525; SCREW;BH;Φ4x12L;TC;PH;BAN;POT SAFETY LABEL;CE;EP593-2KM NUT;NYLON;M8X1.25P;BLACK ZINC;...
  • Page 15 ANDES 5 EXPLODED VIEW R12 R09 J04x2 B38x4 B44x4 B37x4 P05x4 S03x4 Q05x6 Q05x2 Q06x3 P07x3 B30 B31 J08 J09 B36x2 Z07 Z06 B26x2 B43x2 B45x2...
  • Page 16 ANDES 5 PARTS LIST DESCRIPTION DESCRIPTION CONSOLE MAST SET;SEMI-ASSY;S-EP580; NUT;NYLON;M8X1.25P;BLACK ZINC; FRAME SET;SEMI-ASSY;BACK;EP580B-2KM;S WASHER;FLAT;Φx8.2xΦx20.0x1.5T;BL ZN;RO PEDAL ARM SET;SEMI-ASSY;LEFT;EP580B-2K WASHER;FLT;Φ12.0xΦ25.0x1.5T;TFN; PEDAL ARM SET;SEMI-ASSY;RIGHT;EP580B-2 SCREW;SPECIAL;M8x10L/Φ10x41L;MACHINE THR ARM REST SET;SEMI-ASSY;LEFT DOWN;EP580 COVER;HAND ARM;ABS/PA757K;Q520-7-3;EP5 ARM REST SET;SEMI-ASSY;RIGHT DOWN;EP58 COVER;ARM REST SWIVEL AXLE;PVC;EP554; ARM REST SET;SEMI-ASSY;LEFT UP;S-EP580 COVER;CRANK;HIPS;Q520-7-3;EP580-2KM;...
  • Page 17 DESCRIPTION DESCRIPTION SIDE COVER-EXREAWORK;RIGHT;SCREEN PRINT WASHER;SPRING LOCK;Φ8.2xΦ15.4x2.0T;BL SCREW;BH;Φ4x15L;SM;PH;WZN;POT WASHER;FLAT;Φx8.2xΦx25.0x1.5T;BL ZN;RO CLIP;STANDARD;WUSN-4039; RING;RUBBER;Φ26.2xΦ16.20x11.50; BRACKET SIDE COVER SCREW;BH;M8x70L-12L;HS;G8.8;BZN;BP; SCREW;TRHW;Φ4x15L;TC;PH;BED;POT;GRE WASHER;FLAT;Φ8.2xΦ20.0x1.5T;BL ZN;RO FIXING PILLAR;JHT;TM81; WIRELESS RECEIVER SET;300;(SM-3Y+94032) COVER;CONSOEL MAST;FRONT;HIPS;Q520-7-3; WASHER;FLAT;Φx12.0xΦx23.0x2.5T;BLACK ZI COVER;CONSOEL MAST;BACK;HIPS;Q520-7-3;E SCREW;SH;M10x1.5Px20L;HS;BZN; BELT;POLY-V;420-J8;GATES; SCREW;BH;P4x20L;TC;PH;BZN;F-T/FLT;G4. SCREW;EB;1/4-20UNCx55L;BZN; NUT;HEx;3/8-16UNC-4T;SS41;BLACK ANNODIZE NUT;HEx;M12x1.75Px10T;SS41;BLACK ZINC;G8 WASHER;SPRING LOCK;Φ10.2xΦ18.4x2.5T; BLACK OxIDE NUT;NLK;1/4''-20UNC;BZN;...

  • Page 18: Exploded View

    ANDES 7 EXPLODED VIEW Z10 Z06 R12 R09 R15 R16 J04x2 B38x4 B44x4 B37x4 P05x4 P09x2 Q06x6 Q05x2 P09x2 Q07x3 P07x3 B30 B31 B36x2 J08 J09 B26x2 B43x2 B45x2...
  • Page 19 ANDES 7 PARTS LIST DESCRIPTION DESCRIPTION CONSOLE MAST SET;SEMI-ASSY;S-EP581; SCREW;BH;Φ4x15L;SM;PH;BZN;POT FRAME SET;SEMI-ASSY;BACK;EP581B-2KM;S SCREW;BH;M8x1.25Px30L;HS;CRMO; PEDAL ARM SET;SEMI-ASSY;LEFT;EP581B-2K NUT;NYLON;M8X1.25P;BLACK ZINC; PEDAL ARM SET;SEMI-ASSY;RIGHT;EP581B-2 WASHER;FLAT;Φx8.2xΦx20.0x1.5T;BL ZN;RO ARM REST SET;SEMI-ASSY;LEFT DOWN;EP581 WASHER;FLT;Φ12.0xΦ25.0x1.5T;TFN; ARM REST SET;SEMI-ASSY;RIGHT DOWN;EP58 SCREW;SPECIAL;M8x10L/Φ10x41L;MACHINE THR ARM REST SET;SEMI-ASSY;LEFT UP;S-EP581 COVER;HAND ARM;ABS/PA757K;CHM;EP581-2K ARM REST SET;SEMI-ASSY;RIGHT UP;S-EP58 COVER;ARM REST SWIVEL AXLE;PVC;EP554;...
  • Page 20 DESCRIPTION DESCRIPTION WIRE;POWER SOCKET SET;150 150 300;250 NUT;NYLON;M8X1.25P;BLACK ZINC; WIRE;ELECTROMAGNET PWR;400MM;EL-2Y VH SCREW;SH;M10x1.5Px20L;HS;BZN; FILTER;POWER;3A;220V;BF1106C-3A-02;ERP WASHER;FLT;Φ16.0xΦ25.0x1.5T; SCREW;BH;Φ4x12L;SM;PH;YZN;POT SCREW;BH;M8x20L;HS;BZN;BP;G8.8; CONSOLE WIRE SET;UP1;BLACK;CKM254301 WASHER;SPRING LOCK;Φ8.2xΦ15.4x2.0T;BL WIRE;CTRL BOARD PWR;BLACK;250LOCK700L WASHER;FLAT;Φ8.2xΦ25.0x1.5T;BL ZN;RO WIRE;CTRL BOARD PWR;WHITE;250LOCK700L RING;RUBBER;Φ26.2xΦ16.20x11.50; LCB;DIGITAL BRAKING SYSTEM;0.5W/100-240 SCREW;BH;M8x70L-12L;HS;G8.8;BZN;BP; EXTERNAL PWR;1.5MM2;2M; WASHER;FLAT;Φ8.2xΦ20.0x1.5T;BL ZN;RO SIDE COVER-EXREAWORK;LEFT;SCREEN PRINT; WIRELESS RECEIVER SET;300;(SM-3Y+94032 SIDE COVER-EXREAWORK;RIGHT;SCREEN PRINT SCREW;BH;P4x20L;TC;PH;BZN;F-T/FLT;G4.
  • Page 24 Andes 3 / 5 / 7i Assembly Guide Rev. 1.5 | © 2015 Johnson Health Tech Made in China...

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Andes 5Andes 7i