Omron Z500 series Setup Manual
  1. Manuals
  2. Brands
  3. Omron Manuals
  4. Controller
  5. Z500 Series
  6. Setup manual
Omron Z500 series Setup Manual

Omron Z500 series Setup Manual

Multi-dimensional controller
Hide thumbs Also See for Z500 series:
Table of Contents

Advertisement

Quick Links

Download this manual See also: Operating Manual
Multi-Dimensional Controller
Multi-Dimensional Controller
Z500
Setup Manual
Manual
Cat. No. Z158-E1-1

Advertisement

Table of Contents
loading

Related Manuals for Omron Z500 series

Summary of Contents for Omron Z500 series

  • Page 1 Multi-Dimensional Controller Multi-Dimensional Controller Z500 Setup Manual Manual Cat. No. Z158-E1-1...
  • Page 2 About this Manual Please read the following manuals carefully and be sure you understand the information provided before attempting to install or operate the Z500. Manual 1: Setup Manual Installation Multi-Dimensional Controller Multi-Dimensional Controller Z500 This manual describes the hardware for the Z500 Setup Manual (Multi-Dimensional Controller) and how to install the components.
  • Page 3 Multi-Dimensional Controller Z500 Z500-MC10 Setup Manual INTRODUCTION SECTION 1 Wiring and Connection SECTION 2 Installation SECTION 3 Connecting External Devices SECTION 4 Troubleshooting and Maintenance Manual...
  • Page 4 No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility for errors or omissions.

  • Page 5: Table Of Contents

    INTRODUCTION Table of Contents INTRODUCTION..................3 Table of Contents......................3 Precautions on Safety ....................4 Laser Safety........................5 Export of the Products ....................9 Caution.........................10 Notice ...........................11 Confirming Package Contents...................15 Editor's Note........................16 SECTION 1 Wiring and Connection ..............17 1-1 Basic System Configuration ................18 1-2 Component Names and Functions ..............20 1-3 Power Supply and Ground.................22 SECTION 2...

  • Page 6: Precautions On Safety

    INTRODUCTION Precaution on Safety OMRON products are manufactured for use according to proper procedures by a qualified operator and only for the purposes described in this manual. The following conventions are used to indicate and classify precautions in this manual. Always heed the information provided with them.

  • Page 7: Laser Safety

    (i.e., after reflection from a mirror or shiny surface). The laser radiation has a high power density and exposure may result in loss of sight. The Z500 series uses laser as the light source and is classified as shown below according to the IEC standard (IEC60825-1). Z500-SW2...
  • Page 8 INTRODUCTION Safety Device The Z500 is equipped with laser radiation warning lamp and laser off input circuit. Interlocking unit can be configured in the external circuit. Unless the product is in Run Mode, however, laser off input from the external circuit is disabled.
  • Page 9 OMRON Corporation Laser radiation Shiokoji Horikawa, Shimogyo-ku, is emitted from Kyoto 600-8530 JAPAN this aperture Place of manufacture: AYABE Factory, OMRON Corp. Manufactured in Be sure to attach FDA labels; do not attach English WARNING labels by mistake. Z500 Setup Manual...
  • Page 10 21 CFR 1040.10 and 1040.11. OMRON Corporation Shiokoji Horikawa, Shimogyo-ku, Kyoto 600-8530 JAPAN Place of manufacture: AYABE Factory, OMRON Corp. Class III B Manufactured in Caution logo type Use in Countries Other than the U.S. Replace the warning label in Japanese on the sensor main body with the attached English one upon use in countries other than the U.S.

  • Page 11: Export Of The Products

    INTRODUCTION Export of the Products Z500-SW2 is considered as special freight under the Foreign Exchange and Foreign Trade Laws and therefore requires a license for export. As for other countries, observe the laws specified by each country. Z500 Setup Manual...

  • Page 12: Caution

    INTRODUCTION Caution Installation Environment Precautions Do not use the Z500 in environments with flammable or explosive gases. CAUTION Install the Z500 away from high-voltage devices and moving machinery to allow CAUTION safe access during operation and maintenance. Power Supply and Wiring Precautions Use the Z500 with the power supply voltages specified in this manual.

  • Page 13: Notice

    INTRODUCTION Notice The Z500 is highly reliable and resistant to most environment factors. The following guidelines, however, must be followed to ensure reliability and optimum use of the Z500. Installation of the Controller Installation Site Do not install the Z500 in locations subjected to the following conditions: •...
  • Page 14 INTRODUCTION Ambient temperature • Maintain a minimum clearance of 50 mm above and below the Z500 to improve air circulation. • Do not install the Z500 immediately above significant heat sources, such as heaters, transformers, or large-capacity resistors. • Do not let the ambient temperature exceed 50 ºC. •...
  • Page 15 INTRODUCTION Component Installation and Handling Components The Sensor and Console must be products designed specifically for the Z500. • Sensor (Z500-SW2 and Z500-SW17) • Console (Z300-KP) Connecting Cables Always turn OFF the Z500's power before connecting or disconnecting cable. Touching Signal Lines in Connectors or Terminals To prevent damage from static electricity, use a wrist strap or another device for preventing electrostatic discharges when touching terminals or signal lines in connectors.
  • Page 16 INTRODUCTION Turning OFF the Power Do not turn OFF the power while a message is being displayed indicating that processing is being performed. Data in memory will be destroyed, and the Z500 may not operate correctly the next time it is started. Scn 0 Save Saving...

  • Page 17: Confirming Package Contents

    Confirming Package Contents Check the contents of the package as soon as you receive the Z500. It is extremely rare for components to be missing, but contact the nearest OMRON representative if any of the following items are missing. Z500 Controller ......Qty: 1 Manual 1: Setup Manual (This Manual) .

  • Page 18: Editor's Note

    HELP OMRON Product References All OMRON products are capitalized in this manual. The word "Unit" is also cap- italized when it refers to an OMRON product, regardless of whether or not it appears in the proper name of the product.

  • Page 19: Wiring And Connection

    Z500 Setup Manual SECTION 1 Wiring and Connection 1-1 Basic System Configuration 1-2 Component Names and Functions 1-3 Power Supply and Ground...

  • Page 20: Basic System Configuration

    • The following diagram shows the basic Z500 system configuration. Some of the NOTICE components shown in the configuration diagram are special OMRON products that cannot be substituted with comparable devices. These items are indicated with an asterisk. • Always turn OFF the power supply before connecting or disconnecting cables. The peripheral device may be damaged if connected or disconnected with the power supply turned ON.
  • Page 21 SECTION 1 Wiring and Connection Power Supply Recommended model: OMRON S82K-05024 Console Controller Z300-KP Z500-MC10 (2-m cable) F150-VM Monitor Cable (2 m) BNC Jack (included with the F150-VM) Monitors F150-M09 F150-M05L Monochrome Color Liquid CRT Video Monitor Crystal Monitor (pin input) (BNC input) The Monitor is used to check the image and display menu where making settings.

  • Page 22: Component Names And Functions

    SECTION 1 Wiring and Connection 1-2 Component Names and Functions 1-2-1 Sensor Z500-SW2 Z500-SW17 1. LASER indicators 1. LASER indicators 6. Beam cover 5. Monitor 2. Emitter 3. Receiver 4. Light 2. Emitter 3. Receiver 1. Provides laser beam warning indicators. •...

  • Page 23: Section 1

    SECTION 1 Wiring and Connection Beam cover attached Beam cover removed Monitor cap Lever screws: M2 × 5 (provided as an accessory) wo, M2 × 4 1-2-2 Controller Z500-MC10 7. Ground terminal 9. Output terminals 8. Power Supply terminals 10. Input terminals Z500 MULTI-DIMENSION CONTROLLER POWER...

  • Page 24: Power Supply And Ground

    SECTION 1 Wiring and Connection 1-3 Power Supply and Ground Wire the power supply and the ground to their respective terminals. Tighten the screws to a torque of between 0.5 and 0.6 N m. After wiring, confirm that the wiring is correct. ·...
  • Page 25 1.6 A min. 24 VDC (21.6 to 26.4VDC) Recommended Model Manufacturer Model OMRON Corp. S82K-05024 • Use a DC power supply with countermeasures against high-voltage spikes (safe extra CHECK low-voltage circuits on the secondary side). Excessively high voltages can result in electric shock.
  • Page 26 SECTION 1 Wiring and Connection MEMO Z500 Setup Manual...

  • Page 27: Installation

    Z500 Setup Manual SECTION 2 Installation 2-1 Mounting the Controller 2-2 Mounting the Sensor...

  • Page 28: Mounting The Controller

    There are two ways to mount the Controller: DIN Track mounting or surface-mounting. 2-1-1 DIN Track Mounting The Controller can be easily mounted to or removed from 35-mm DIN Track. DIN Track The following DIN Tracks are available from OMRON. PFP-100N (1 m) PFP-50N (50 cm) PFP-100N2 (1 m) PFP-M...

  • Page 29: Section 2

    SECTION 2 Installation 2-1-2 Surface Mounting Four, M4 (Unit: mm) 185±0.2 Z500 Setup Manual...

  • Page 30: Mounting The Sensor

    SECTION 2 Installation 2-2 Mounting the Sensor Up to 2 Sensors can be connected per Controller. Only controllers designed specifically for the Z500 can be used. NOTICE Using another type of controller may result in damage to the sensor or controller. 2-2-1 Sensor Types Measurement range Distance to...
  • Page 31 SECTION 2 Installation 2-2-2 Measurement Range Super High-precision Model: Z500-SW2 Measurement 20mm range +0.8mm -0.8mm Relation between Measurement Mode and Measurement Range CHECK Wide Mode Zoom Mode +0.8mm +0.8mm 0.8mm -0.8mm 2.2mm 0.73mm (±1.1mm) 0.76mm 2.3mm 0.80mm (±1.15mm) 2.4mm (±1.2mm) Z500 Setup Manual...

  • Page 32: Section 2

    SECTION 2 Installation Long-range Model: Z500-SW17 100mm Measurement range 20mm -20mm Relation between Measurement Mode and Measurement Range CHECK Wide Mode Zoom Mode +20mm +20mm 20mm -20mm 14.5mm 4.8mm (±7.25mm) 5.7mm 6.7mm 17.3mm (±8.65mm) 20.1mm (±10.05mm) Z500 Setup Manual...
  • Page 33 SECTION 2 Installation 2-2-3 Mounting Dimensions Super High-precision Model: Z500-SW2 • Dimensions for Diffuse Reflection (Unit: mm) 77.2 51.7 Reception axis 51.7±0.1 Two, M4 Measurement center Connector Mounting Holes Emission axis Reference plane Vinyl-insulated round cable 6.8 dia. Standard length 2m •...
  • Page 34 SECTION 2 Installation Long-range Model: Z500-SW17 • Dimensions for Diffuse Reflection (Unit: mm) Three, 4.5-dia. holes Measurement center Emission axis 70±0.1 Three, M4 9.5±0.1 Reception axis Reference plane 16.9 45.1 Vinyl-insulated round cable 6.8 dia. Connector Standard length 2m Mounting Holes •...
  • Page 35 SECTION 2 Installation 2-2-4 Mounting Orientation Mounting Near Walls Errors will occur if light reflected off a wall surface is received by the Sensor. If it is not possible to mount the Sensor away from the wall, mount in the way shown below, i.e., so that the plane containing the emission axis and the reception axis is parallel to the wall surface.
  • Page 36 SECTION 2 Installation Level Differences When measuring workpieces with level differences, the influence of the level difference can be minimized by mounting the Sensor so that the plane containing the emission axis and the reception axis is parallel to the boundary between the different levels.
  • Page 37 SECTION 2 Installation Projections When measuring the tops of projections on the workpieces, mount the Sensor so that the entire projection passes through the line beam. Front View Line beam Z500 Setup Manual...
  • Page 38 SECTION 2 Installation 2-2-5 Mounting Distance After selecting the Sensor mounting status in the menu item Environment, mount the Sensor in a location where the status can be measured correctly. REFERENCE Refer to page 146 in the Operation Manual. Super High-precision Model: Z500-SW2 •...
  • Page 39 SECTION 2 Installation Long-range Model: Z500-SW17 • Dimensions for Diffuse Reflection Reception Emission axis axis 100±20mm Workpiece • Dimensions for Mirror Reflection 12.5 12.5 Reception Emission 94±16mm axis axis Workpiece Z500 Setup Manual...
  • Page 40 SECTION 2 Installation 2-2-6 Mutual Interference When using 2 or more Sensors mounted adjacently, make sure that the spots (shown below) for other Sensors are outside the shaded areas. Super High-precision Model: Z500-SW2 (Unit: mm) 18.9 21.1 Long-range Model: Z500-SW17 (Unit: mm) Z500 Setup Manual...

  • Page 41: Connecting External Devices

    Z500 Setup Manual SECTION 3 Connecting External Devices 3-1 Terminal Block Connections 3-2 RS-232C Connections 3-3 Linear Sensor Controller Connections...

  • Page 42: Terminal Block Connections

    SECTION 3 Connecting External Devices 3-1 Terminal Block Connections This section explains how to connect I/O to the Z500 through its terminal block to input signals such as measurement commands or output signals such as measurement results. Refer to the Operation manual for details on I/O formats. Re-cover the terminal blocks with the Terminal Block Protection Covers.

  • Page 43: Section 3

    SECTION 3 Connecting External Devices 3-1-2 Internal Specifications Use a DC power supply with countermeasures against high-voltage spikes (safe extra low- CHECK voltage circuits on the secondary side). Excessively high voltages can result in electric shock. Input Specifications Input voltage 12 to 24 VDC ±10 % ON current 5 to 15 mA...

  • Page 44: Section 3

    SECTION 3 Connecting External Devices 3-1-3 Terminal Names Control terminal Control terminal Common for DO 16 to 19 Measurement result outputs Command inputs DO 16 DO 18 GATE DI 0 DI 2 DI 4 DI 6 DO 17 DO 19 RESET TRIGGER DI 1 DI 5...

  • Page 45: Section 3

    SECTION 3 Connecting External Devices • Do not reverse the connections of the signal terminals and COM terminals. NOTICE • Using the RESET Signal Do not input the RESET input immediately after turning ON the power. When using RESET input to synchronize startup timing, wait at least 1 second after turning ON the Z500's power supply before turning ON the RESET terminal.

  • Page 46: Rs-232C Connections

    Request to Send CS (CTS) Clear to Send Not connected Not connected Not connected SG (GND) Signal ground Use a compatible connector. Recommended Plug and Hood Type Manufacturer Model Plug OMRON Corp. XM2A-0901 Hood OMRON Corp. XM2S-0911 Z500 Setup Manual...
  • Page 47 SECTION 3 Connecting External Devices 3-2-2 Wiring The maximum cable length is 15 m. Standard Wiring Z500 External device Signal Pin No. Pin No. Signal SD (TXD) SD (TXD) RD (RXD) RD (RXD) RS (RTS) RS (RTS) CS (CTS) CS (CTS) SG (GND) SG (GND) Use a shielded cable.

  • Page 48: Linear Sensor Controller Connections

    SECTION 3 Connecting External Devices 3-3 Linear Sensor Controller Connections 3-3-1 Crimp Terminals and Cables The terminal block uses M3 terminal screws. Use appropriate crimp terminals for M3 screws as shown below. Tighten the screws to a torque of between 0.5 and 0.6 N·m. Recommended Crimp Terminals Recommended Type...
  • Page 49 SECTION 3 Connecting External Devices 3-3-3 Internal Specifications Analog output: 4 to 20 mA Load Analog output: -5 to 5V max. -12V Analog ground 3-3-4 Connection Examples for the Linear Sensor Controller Connecting to the Linear Sensor Digital Panel Meter (K3TS) K3TS-SD12B 24 VDC 4to20mA -5to5V 0...
  • Page 50 SECTION 3 Connecting External Devices Connecting to the Linear Sensor Controller (K3AS) 24 VDC K3AS Z500 MULTI-DIMENSION CONTROLLER 4to20mA -5to5V 0 Connecting to the Scaling Meter (K3TJ) K3TJ-A116R 24 VDC Z500 MULTI-DIMENSION CONTROLLER 4to20mA -5to5V 0 Z500 Setup Manual...
  • Page 51 SECTION 3 Connecting External Devices Connecting to the Digital Panel Meter (K3NX) K3NX-AD2A 24 VDC Z500 MULTI-DIMENSION CONTROLLER 4to20mA -5to5V 0 Connecting to the Linear Sensor Interface Unit (CQM1-LSE) Z500 MULTI-DIMENSION CONTROLLER 4 to 20 mA ZERO ZRES +24V +24V 4to20mA -5to5V 0 CQM1-LSE01 24 VDC...
  • Page 52 SECTION 3 Connecting External Devices MEMO Z500 Setup Manual...

  • Page 53: Troubleshooting And Maintenance

    Z500 Setup Manual SECTION 4 Troubleshooting and Maintenance 4-1 Troubleshooting 4-2 Maintenance 4-3 Specifications and Dimensions...

  • Page 54: Troubleshooting

    SECTION 4 Troubleshooting and Maintenance 4-1 Troubleshooting This section provides information on hardware errors and remedies to be taken. Refer to this section before requesting service from your OMRON representative. Connection Errors HELP Problem Probable cause References • The Power Supply is not connected properly.

  • Page 55: Section 4

    SECTION 4 Troubleshooting and Maintenance Terminal Block Errors HELP Problem Probable cause References Trigger signals • The cables are not correctly wired. (input signals) are not • The signal line is disconnected. p.40 received. • The Z500 is not in Run mode. •...

  • Page 56: Maintenance

    SECTION 4 Troubleshooting and Maintenance 4-2 Maintenance In order to ensure performance, carry out the maintenance procedures given below. • Turn OFF the power and take safety precautions before conducting inspections. NOTICE Electric shock can result from attempting safety inspections with the power turned ON. •...

  • Page 57: Specifications And Dimensions

    SECTION 4 Troubleshooting and Maintenance 4-3 Specifications and Dimensions 4-3-1 Sensor Z500-SW2 Sensor (Unit: mm) Optical axis 26.4 Two, 4.5-dia. holes Reference plane Operation indicators Reception axis 17 dia. Measurement center eceiver Light Monitor Emission axis Emitter 18.1 Reference plane Vinyl-insulated round cable 6.8 dia.

  • Page 58: Section 4

    SECTION 4 Troubleshooting and Maintenance Z500-SW2 Z500-SW17 Model (Super High-precision Model) (Long-range Model) Mirror reflection Diffuse reflection Mirror reflection Diffuse reflection Run Mode 20 mm Distance to (with beam cover 5.2 mm 94 mm 100 mm measurement center attached: 16 mm) Measurement range ±0.8 mm ±16 mm...
  • Page 59 Note 2: Error with respect to the theoretical line representing the displacement output for measurement of OMRON standard quartz glass. The linearity varies with the type of workpiece. Note 3: Error with respect to the theoretical line representing the displacement output for measurement of OMRON standard SUS blocks.
  • Page 60 SECTION 4 Troubleshooting and Maintenance 4-3-2 Controller Z500-MC10 Controller (Unit: mm) 87.9 75.5 3.85 9 × 7.7=69.3 9 × 7.7=69.3 81.71 23.6 83.7 Indicator Connector (32.5) Four, 4.5-dia. 98.1 24.5 20 holes (66.5) 2 × 7.62=15.24 148.38 8 × 7.7=61.6 3.85 9 ×...
  • Page 61 Resolution (See note.) 0.25 mV (± 5V) 0.4 µA (4 to 20 µA) Weight Approx. 700g (Controller only) Note: For measurement at an average number of times of 64 with an OMRON K3AS Linear Sensor Controller connected. Z500 Setup Manual...
  • Page 62 SECTION 4 Troubleshooting and Maintenance 4-3-3 Console Z300-KP Console (Unit: mm) 2000 Item Specification Vibration 10 to 150 Hz; single-amplitude: 0.15 mm, 4 times for 8 minutes resistance each in 3 directions Shock 196 m/s ; 3 times each in 6 directions resistance Ambient Operating: 0 to +50 ºC (with no icing or condensation)
  • Page 63 SECTION 4 Troubleshooting and Maintenance 4-3-4 Monitor Cable F150-VM Monitor Cable (Unit: mm) 2000 46.7 46.7 Item Specification Vibration 10 to 150 Hz; single-amplitude: 0.15 mm, 4 times for 8 minutes resistance each in 3 directions Shock 196 m/s ; 3 times each in 6 directions resistance Ambient Operating: 0 to +50 ºC (with no icing or condensation)
  • Page 64 SECTION 4 Troubleshooting and Maintenance 4-3-5 Color Liquid Crystal Monitor F150-M05L Color Liquid Crystal Monitor Mounting plate thickness: 1.6 to 4.8 (Unit: mm) (46 max.) Mounting brackets (100) (5.5) F150-VM Monitor cable • Tolerance: ±1mm Panel cutout dimensions +0.5mm 133.5 +0.5mm 175.5 Item...
  • Page 65 SECTION 4 Troubleshooting and Maintenance 4-3-6 Video Monitor F150-M09 Video Monitor (Unit: mm) Item Specification Supply voltage 85 to 264 VAC, 50/60 Hz Power 20 W max. consumption 5 to 100 Hz; 0.16-mm double-amplitude or acceleration of Vibration 7.35 m/s (whichever is smaller), resistance 6 times for 10 minutes each in 3 directions...
  • Page 66 Revision History A manual revision code appears as a suffix to the catalog number on the front cover of the manual. at. No. Z158-E1-1 Revision code The following table outlines the changes made to the manual during each revision. Page numbers refer to the previous version.
  • Page 67 Germany Tel:(49)7032-811-0 / Fax:(49)7032-811-199 OMRON ELECTRONICS LLC 1 East Commerce Drive, Schaumburg, IL 60173 U.S.A. Tel:(1)847-843-7900 / Fax:(1)847-843-8568 OMRON ASIA PACIFIC PTE.LTD. 83 Clemenceau Avenue, #11-01, UE Square, 239920 Singapore Tel:(65)835-3011 / Fax:(65)835-2711 OMRON CHINA CO.,LTD. BEIJING OFFICE Room 1028, Office Building, Beijing Capital Times Square, No.88 West Chang'an Road,...
  • Page 68 Authorized Distributor: Cat. No. Z158-E1-1 Note: Specifications subject to change without notice. Printed in Japan 0202-...

This manual is also suitable for:

Z500-sw17Z500-sw2

Table of Contents