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Frymaster LOV BIGL30 Series Installation, Operation And Maintenance Manual
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Frymaster LOV BIGL30 Series Installation, Operation And Maintenance Manual

Frymaster LOV BIGL30 Series Installation, Operation And Maintenance Manual

Gas fryer
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BIGL30 Series
Manual LOV
Installation, Operation and Maintenance Manual
This manual is updated as new information and models are released. Visit our website for the latest manual.
This equipment chapter is to be installed in the Fryer Section of the Equipment Manual.
WARNINGS AND NOTICES ............................................................................................................... Page ii
WARRANTY STATEMENT .................................................................................................................. Page v
INTRODUCTION ................................................................................................................................ Page 1-1
INSTALLATION INSTRUCTIONS ...................................................................................................... Page 2-1
OPERATING INSTRUCTIONS ............................................................................................................ Page 3-1
OPERATING THE BUILT-IN FILTRATION SYSTEM .......................................................................... Page 4-1
PREVENTIVE MAINTENANCE ........................................................................................................... Page 5-1
OPERATOR TROUBLESHOOTING ................................................................................................... Page 6-1
FOR YOUR SAFETY
Do Not Store or use gasoline
or other flammable vapors
and liquids in the vicinity of
this or any other appliance.
*8196966*
Part Number: FRY_IOM_8196966 01/2019
Original Instructions
™
Gas Fryer

TABLE OF CONTENTS

READ THE INSTRUCTIONS BEFORE USING THE FRYER.
Read these instructions for use carefully so as to
familiarize yourself with the appliance before
connecting it to its gas supply.
Keep these instructions for future reference.
CAUTION

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Summary of Contents for Frymaster LOV BIGL30 Series

  • Page 1: Table Of Contents

    BIGL30 Series Manual LOV ™ Gas Fryer Installation, Operation and Maintenance Manual This manual is updated as new information and models are released. Visit our website for the latest manual. This equipment chapter is to be installed in the Fryer Section of the Equipment Manual. TABLE OF CONTENTS WARNINGS AND NOTICES .......................
  • Page 2 PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICER. NOTICE This appliance is intended for professional use only and is to be operated by qualified personnel only. A Frymaster Factory Authorized Servicer (FAS) or other qualified professional should perform installation, maintenance, and repairs. Installation, maintenance, or repairs by unqualified personnel may void the manufacturer’s warranty.
  • Page 3 Quick-Disconnect Devices for Use with Gas Fuel, ANSI Z21.41 or CSA 6.9. NOTICE No warranty is provided for any Frymaster fryer used in a mobile or marine installation or concession. Warranty protection is only offered for fryers installed in accordance with the procedures described in this manual. Mobile, marine or concession conditions of this fryer should be avoided to ensure optimum performance.
  • Page 4 Do not allow children to play with this appliance. WARNING If the electrical power supply cord is damaged, it must be replaced by a Frymaster Factory Authorized Servicer or a similarly qualified person in order to avoid a hazard.
  • Page 5 WARNING Use caution when dropping wet food or water into the hot oil. It may cause spattering of the oil, which may cause severe burns WARNING Do not overfill the frypot to avoid overflow of hot oil that may cause severe burns, slipping and falling. WARNING Use caution and wear appropriate safety equipment when adding oil to the fryer, to prevent splashing of hot oil, which may cause severe burns.

  • Page 6: Warranty Statement

    3. If any parts, except fuses and filter O-rings, become defective during the first year after installation date, Frymaster will also pay straight-time labor costs up to two hours to replace the part, plus up to 100 miles/160 km of travel (50 miles/80 km each way).
  • Page 7 E. PARTS RETURN All defective in-warranty parts must be returned to a Frymaster Factory Authorized Servicer within 60 days for credit. After 60 days, no credit will be allowed. F. WARRANTY EXCLUSIONS This warranty does not cover equipment that has been damaged due to misuse, abuse, alteration, or accident such as: •...

  • Page 8: Introduction

    BIGL30 MANUAL LOV SERIES GAS FRYER CHAPTER 1: INTRODUCTION NOTE: The Frymaster BIGL30 fryer requires a start-up, demonstration and training be- fore normal restaurant operations can begin. General Read the instructions in this manual thoroughly before attempting to operate this equipment. This manual covers all configurations of models and BIGL30 Manual LOV™...
  • Page 9 Operating information for Frymaster equipment has been prepared for use by qualified and/or authorized personnel only, as defined in Section 1.6. All installation and service on Frymaster equipment must be performed by qualified, certified, licensed, and/or authorized installation or service personnel, as defined in Section 1.6.
  • Page 10 Frymaster, L.L.C. to perform service on the equipment. All authorized service personnel are required to be equipped with a complete set of service and parts manuals, and to stock a minimum amount of parts for Frymaster equipment. A list of Frymaster Factory Authorized Servicers (FAS’s) is located on the Frymaster website at www.frymaster.com.
  • Page 11 Quantity Needed: Service information may be obtained by contacting your local FAS/Distributor. Service may also be obtained by calling the Frymaster Service Department at 1-800-551-8633 or 1-318-865-1711 or by email at service@frymaster.com. When requesting service, please have the following information ready:...

  • Page 12: Installation Instructions

    Failure to use qualified, licensed, and/or authorized installation or service personnel (as de- fined in Section 1.7 of this manual) to install, convert to another gas type or otherwise service this equipment will void the Frymaster warranty and may result in damage to the equipment or injury to personnel.
  • Page 13 Frymaster recommends that the minimum distance be 24 in. (600 mm) from the flue outlet to the bottom edge of the filter when the appliance consumes more than 120,000 BTU per hour.
  • Page 14 2.1.3 Electrical Grounding Requirements All electrically operated appliances must be grounded in accordance with all applicable national and local codes, and, where applicable, CE codes. In the absence of local codes, the appliance must be grounded in accordance with National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.2, as applicable.
  • Page 15 2. Level fryers equipped with legs by screwing out the legs approximately 1 inch then adjusting them so that the fryer is level and at the proper height in the exhaust hood. Frymaster recommends that the minimum distance from the flue outlet to the bottom edge of the hood be 24 in.
  • Page 16 Connection to Gas Line DANGER Before connecting new pipe to this appliance, the pipe must be blown out thorough- ly to remove all foreign material. Foreign material in the burner and gas controls will cause improper and dangerous operation. DANGER The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of the system at test pressures in excess of ½...
  • Page 17 The MANUAL LOV™ Series gas fryer has received the CE mark for the countries and gas categories indicated in the table below. NOTE: The nominal heat input (QN) is 21kW except for AT, DE, LU and category 3P/B, which is 23kW. NOTICE- Australia Only The air pressure switch on the combustion blower should read: Full Vat units-122pa (0.5 inches W.C.) and for Split Vat units-180pa (0.72 inches W.C.).
  • Page 18 NOTE: Some fryers are configured for a rigid connection to the gas supply line. These units are connected to the gas supply line at the rear of the unit. When using thread compound, use very small amounts on male threads only. Use a pipe thread compound that is not affected by the chemical action of LP gases (Loctite™...
  • Page 19 5. Check the programmed temperature thermostat setting. (Refer to the controller manual shipped with the fryer for the setpoint programming instructions for your particular controller.) Converting to another Gas Type DANGER This appliance was configured at the factory for a specific type of gas. Converting from one type of gas to another requires the installation of specific gas-conversion compo- nents.
  • Page 20 Change the orifices. b. Adjust the manifold pressure. 3. Remove the old rating plate and return to Frymaster. Affix the new rating plate included with the conversion kit in place of the old rating plate stating the gas has been converted.
  • Page 21 REAR OF FRONT OF FRYER FRYER Anchor Strap or Chain Restraint Secure Strap or Restraint to floor with appropriate fastener. NOTE: Bent link on Chain Retstraint goes to floor. Leg or Caster Mounting Bolt 2. Close fryer drain-valve(s). 3. Clean and fill frypot(s) to the bottom oil level line with cooking oil. (See Equipment Setup and Shutdown Procedures in Chapter 3.) 2-10...

  • Page 22: Operating Instructions

    ™ BIGL30 MANUAL LOV SERIES GAS FRYER CHAPTER 3: OPERATING INSTRUCTIONS TYPICAL CONFIGURATION (BIGL330 SHOWN) NOTE: The appearance of your fryer may differ slightly from that shown depending upon the configuration and date of manufacture.
  • Page 23 Controller Operation and Programming ™ This fryer is equipped with a Manual LOV M3000 controller (illustrated below). Fryers with Manual ™ ™ M3000 controllers should refer to the Manual LOV M3000 Controller Manual 819-6964 for the controller programming and operating procedure. ™...
  • Page 24 1. Fill the frypot with cooking oil to the bottom OIL LEVEL line located on the rear of the frypot. This will allow for oil expansion as heat is applied. Do not fill cold oil any higher than the bot- tom line;...
  • Page 25 Left Viewing Ports are Right Viewing Ports behind the motor housings. The optimum burn is a bright orange-red glow. If a blue flame is observed, or if there are dark spots on a burner face, adjust the air gas mixture as follows: On the side of the blower housing opposite the motor is a plate with a locking nut.
  • Page 26 ™ BIGL30 MANUAL LOV SERIES GAS FRYER CHAPTER 4: FILTRATION INSTRUCTIONS WARNING The on-site supervisor is responsible for ensuring that operators are made aware of the inherent hazards of operating a hot oil filtering system, particularly the aspects of oil filtration, draining and cleaning procedures. Preparing the Built-In Filtration System for Use The FootPrint Pro filtration system allows the oil in one frypot to be safely and efficiently filtered while the other frypots in a battery remain in operation.
  • Page 27 2. Inspect the filter pan connection fitting to ensure that Inspect the filter both O-rings are in good condition (see Figure 2). connection fitting O-rings. 3. Then in reverse order, place the metal filter screen in the center of the bottom of the pan, then lay a sheet of filter paper on top of the screen, overlapping on all Figure 2 sides (see Figure1).
  • Page 28 DANGER DO NOT hammer on the drain valve with the cleanout rod or other objects. Damage to the ball inside will result in leaks and will void the Frymaster warranty. 4. After the oil has drained from the frypot, rotate the filter handle towards the “I” to...
  • Page 29 When your oil has reached the end of its usable life, drain the oil into an appropriate METAL container for transport to the disposal container. Frymaster recommends the use of the McDonald’s Shortening Disposal Unit (MSDU). NOTE: If using an MSDU built before January 2004, the filter pan cover must be removed to allow the unit to be positioned beneath the drain.
  • Page 30 DO NOT hammer on the drain valve with the cleanout rod or other objects. Damage to the ball inside will result in leaks and will void the Frymaster warranty. 4. After draining the oil, clean all food particles and residual oil from the frypot. BE CAREFUL, this material may still cause severe burns if it comes in contact with bare skin.

  • Page 31: Preventive Maintenance

    ™ BIGL30 MANUAL LOV SERIES GAS FRYER CHAPTER 5: PREVENTIVE MAINTENANCE FRYER PREVENTATIVE MAINTENANCE CHECKS AND SERVICE DANGER The crumb tray in fryers equipped with a filter system must be emptied into a fire- proof container at the end of frying operations each day. Some food particles can spontaneously combust if left soaking in certain shortening material.
  • Page 32 WARNING Never drain water into the filter pan. Water will damage the filter pump. There are no periodic preventive maintenance checks and services required for your FootPrint Pro Filtration System other than daily cleaning of the filter pan with a solution of hot water and McDonald’s All Purpose Concentrate.
  • Page 33 5.3.2 Boiling Out the Frypot (Deep Clean) After the fryer has been in use for a period of time, a hard film of caramelized oil will form on the inside of the frypot. This film should be periodically removed by following the boil-out procedure contained in maintenance requirement card.
  • Page 34 MONTHLY CHECKS AND SERVICE 5.4.1 Check the Manual LOV™ M3000 Set Point Accuracy (This check applies only to units equipped with a Manual LOV™ M3000.) 1. Insert a good-grade thermometer or pyrometer probe into the oil, with the end touching the fryer temperature-sensing probe.
  • Page 35 Remove these fasteners. Figure 2 3. Wrap the motor with plastic wrap to prevent water from entering it. Spray degreaser or detergent on the blower wheel and the blower housing. Allow it to soak for five minutes. Rinse the wheel and housing with hot tap water, then dry with a clean cloth (see Figure 3). Wrap the motor and wires with plastic wrap or a plastic bag.
  • Page 36 Left Viewing Port is Behind Motor Right (NOTE: Blower Viewing shield omitted Port for clarity.) Figure 4 The air/gas mixture is properly adjusted when the burner manifold pressure is in accordance with the applicable table on page 2-7 and the burners display a bright orange-red glow. If a blue flame is observed, or if there are dark spots on a burner face, the air/gas mixture requires adjustment.
  • Page 37 Annual/Periodic System Inspection This appliance should be inspected and adjusted periodically by qualified service personnel as part of a regular kitchen maintenance program. Frymaster recommends that a Factory Authorized Servicer inspect this appliance at least an- nually as follows: 5.7.1 Fryer •...
  • Page 38 5.7.2 Built-In Filtration System • Inspect all oil-return and drain lines for leaks and verify that all connections are tight. • Inspect the filter pan for leaks and cleanliness. If there is a large accumulation of crumbs in the crumb basket, advise the owner/operator that the crumb basket should be emptied into a fireproof container and cleaned daily.

  • Page 39: Operator Troubleshooting

    If you are in doubt as to the proper action to take, do not hesitate to call the Frymaster Technical Service Department or your local Frymaster Factory Authorized Servicer for assistance.
  • Page 40 Troubleshooting Fryers 6.2.1 Controller and Heating Problems PROBLEM PROBABLE CAUSES CORRECTIVE ACTION A. Press the ON/OFF switch to turn the A. Controller not turned on. controller on. No display on the B. No power to fryer. B. Verify that the fryer is plugged in and controller.
  • Page 41 6.2.2 Error Messages and Display Problems PROBLEM PROBABLE CAUSES CORRECTIVE ACTION This display is normal for a short while if a Frypot temperature has dropped large batch of frozen product is added to the Controller displays more than 30°F (17°C) lower than frypot or if the fryer is not heating properly.
  • Page 42 A. Verify that the power cord is fully plugged in A. Power cord is not plugged in or and the circuit breaker is not tripped. Filter pump won’t circuit breaker is tripped. B. If the motor is too hot to touch for more than start or pump stops a few seconds, the thermal overload switch B.
  • Page 43 ™ BIGL30 MANUAL LOV SERIES GAS FRYER APPENDIX A: BULK OIL INSTRUCTIONS A.1.1 Bulk Oil Systems Bulk oil systems have large oil storage tanks, Fresh Oil typically located in the rear of the restaurant, Connection that are connected to a rear manifold on the fryer.
  • Page 44 A.1.2 Dispose of Waste Oil 1. Ensure filter pan is prepared for filtration. 2. Drain vat into filter pan. 3. At rocker panel, switch to Bulk Mode. 4. Unlock dispose valve handle. 5. Pull the oil disposal valve and the pump will engage and empty the filter pan to the waste oil tank. The Waste Full light on the rocker panel will illuminate if the tank is full.
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  • Page 46 FRYMASTER 8700 LINE AVENUE, SHREVEPORT, LA 71106-6800 800-551-8633 318-865-1711 WWW.FRYMASTER.COM EMAIL: FRYSERVICE@WELBILT.COM *8197423* WWW.WELBILT.COM Welbilt provides the world’s top chefs, and premier chain operators or growing independents with industry leading equipment and solutions. Our cutting-edge designs and lean manufacturing tactics are powered by deep knowledge, operator insights, and culinary expertise.