Endress+Hauser Levelflex M FMP45 Operating Instructions Manual
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Endress+Hauser Levelflex M FMP45 Operating Instructions Manual

Guided level-radar for interface measurement according to mvtfn0341, hart/4...20 ma
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Operating Instructions
Levelflex M FMP40 and FMP45
Guided Level-Radar for interface measurement according to
MVTFN0341
HART/4...20 mA
6
BA327F/00/en/03.05
No. 52027874
Valid as of software version
V 01.02.04 (amplifier)
V 01.02.04 (communication)

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  • Page 1 Operating Instructions Levelflex M FMP40 and FMP45 Guided Level-Radar for interface measurement according to MVTFN0341 HART/4...20 mA BA327F/00/en/03.05 No. 52027874 Valid as of software version V 01.02.04 (amplifier) V 01.02.04 (communication)
  • Page 2 Brief overview Levelflex M FMP40 and FMP45 Brief overview For quick and simple commissioning: → Page 4 ff. Safety Instructions Explanation of the warning symbols You can find special instructions at the appropriate position in the chapter in question. The positions are indicated with the icons Warning #, Caution " and Note !.

  • Page 3: Table Of Contents

    10.6 Software history ......64 10.7 Contact addresses of Endress+Hauser ... 64 Installation .

  • Page 4: Safety Instructions

    Safety instructions Levelflex M FMP40 and FMP45 Safety instructions Designated use The Levelflex M FMP40 and FMP45 is a compact level transmitter for the continuous measurement of the interface level in liquids, measuring prinziple: Guided Level Radar / TDR: Time Domain Reflectometry. Installation, commissioning and operation The Levelflex M has been designed to operate safely in accordance with current technical, safety and EU standards.

  • Page 5: Notes On Safety Conventions And Icons

    Levelflex M FMP40 and FMP45 Safety instructions Notes on safety conventions and icons In order to highlight safety-relevant or alternative operating procedures in the manual, the following conventions have been used, each indicated by a corresponding symbol in the margin. Safety conventions Warning! A warning highlights actions or procedures which, if not performed correctly, will lead to personal...

  • Page 6: Identification

    2.1.1 Nameplate The following technical data are given on the instrument nameplate: Order No Designation according to Directive 94/9/EC (see Order Information) and designation of protection ENDRESS+HAUSER Made in Germany LEVELFLEX-M Serial number D-79689 Maulburg Order Code: Ser.-No.: IP68 / NEMA 6P...
  • Page 7 Levelflex M FMP40 and FMP45 Identification Ordering structure Levelflex M FMP40 (continued) Probe: A Rope 4mm / 1/6", mainly solid Rope 6mm / 1/4", solid H Rope 6mm / 1/4", PA > steel, solid Rod 6mm, liquid Rod 12mm, liquid K Rod 16mm, mainly liquid Coax, liquid Special version...
  • Page 8 Identification Levelflex M FMP40 and FMP45 Ordering structure Levelflex M FMP40 (continued) Process connection: Threaded boss Thread ISO228 G3/4, 316L Thread ISO228 G1-1/2, 316L Thread ANSI NPT3/4, 316L Thread ANSI NPT1-1/2, 316L EN-Flanges DN40 PN25/40 B1, 316L DN50 PN25/40 B1, 316L DN80 PN10/16 B1, 316L DN80 PN25/40 B1, 316L DN100 PN10/16 B1, 316L...
  • Page 9 Levelflex M FMP40 and FMP45 Identification Ordering structure Levelflex M FMP40 (continued) Housing; Cable entry: A F12 Alu, coated IP68; Gland M20 B F12 Alu, coated IP68; Thread G1/2 C F12 Alu, coated IP68; Thread NPT1/2 D F12 Alu, coated IP68; Plug M12 E F12 Alu, coated IP68;...
  • Page 10 Identification Levelflex M FMP40 and FMP45 Ordering structure Levelflex M FMP45 Approval: A Non-hazardous area *Non-hazardous area, WHG ATEX II 1/2G EEx ia IIC T6 *ATEX II 1/2G EEx ia IIC T6, WHG ATEX II 1/2G EEx d (ia) IIC T6...
  • Page 11 Levelflex M FMP40 and FMP45 Identification Ordering structure Levelflex M FMP45 (continued) Process connection: Threaded boss Thread ISO228 G1-1/2, 200bar, 316L Thread ISO228 G1-1/2, 400bar, 316L, high pressure test Thread ANSI NPT1-1/2, 200bar, 316L *Thread ANSI NPT1-1/2, 400bar, 316L, high pressure test...
  • Page 12 Identification Levelflex M FMP40 and FMP45 Ordering structure Levelflex M FMP45 (continued) Cable entry: Gland M20 Thread G1/2 Thread NPT1/2 Plug M12 Plug 7/8" Special version Additional option: A Basic version EN10204-3.1B (316L wetted parts) Inspection certificate N *EN10204-3.1B, NACE MR0175 (316L wetted parts)

  • Page 13: Scope Of Delivery

    The instrument complies with the applicable standards and regulations as listed in the EC declaration of conformity and thus complies with the statutory requirements of the EG directives. Endress+Hauser confirms the successful testing of the instrument by affixing to it the CE mark.

  • Page 14: Installation

    Installation Levelflex M FMP40 and FMP45 Installation Quick installation guide 3.1.1 FMP40 F12/F23 or T12 housing Turn housing The housing can be turned 350° in order to simplify access to the display and the terminal compartment 1½" F12/F23 housing Caution! Use only the threaded boss AF 60...

  • Page 15: Incoming Acceptance, Transport, Storage

    Levelflex M FMP40 and FMP45 Installation 3.1.2 FMP45 F12 or T12 housing Turn housing The housing can be turned 350° in order to simplify access to the display and the terminal compartment ½ 1 " F12 housing Caution! Use only the threaded boss ??? AF 60 max.

  • Page 16: Installation Conditions

    Installation Levelflex M FMP40 and FMP45 Installation conditions 3.3.1 Dimensions Housing dimensions Dimensions for the process connection and the probe type see Page 18. max. 110 ENDRESS+HAUSER F12 housing (Aluminium) L00-F12xxxx-06-00-00-en-001 max. 100 ENDRESS+HAUSER T12 housing (Aluminium) L00-T12xxxx-06-00-00-en-001 max. 94...
  • Page 17 Levelflex M FMP40 and FMP45 Installation Levelflex M FMP40 - process connection, probe type Housing dimensions see Page 16 F12 / T12 / F23 housing option: option: remote electronic distance sleeve 4 x Ø 8,5 Ø 60,3 Ø 76 Ø 76 Threaded connection Flange DN 40…200 Threaded connection...
  • Page 18 Installation Levelflex M FMP40 and FMP45 Levelflex M FMP45 - process connection, type of probe Housing dimensions see Page 16. F12 / T12 / F23 housing option: remote electronic 4 x Ø 8,5 Ø 76 HT 400 °C XT 280 °C...

  • Page 19: Installation

    Levelflex M FMP40 and FMP45 Installation Installation 3.4.1 General instructions for interface measurement For the measurement of the interface level, the coaxial probe, the rod or rope probe may be used. However, rope and rod probes may be used in bypass resp. stilling well only. Rope probes should be used in exceptions only, e.g.
  • Page 20 Installation Levelflex M FMP40 and FMP45 FMP45: Installing with heat insulation • If process temperatures are high (≥ 200 °C), FMP45 must be included in normal tank insulation to prevent the electronics heating up as a result of heat radiation or convection. •...
  • Page 21 • Follow installation instructions on Page 19 ff. • Mount the housing on the wall or pipe (in vertical or horizontal position as required) as shown in the diagram. wall ENDRESS+HAUSER Levelflex M 4 x Ø 8,5 ENDRESS+HAUSER Levelflex M pipe Note min.

  • Page 22: Turn Housing

    Installation Levelflex M FMP40 and FMP45 Turn housing After mounting, the housing can be turned 350° in order to simplify access to the display and the terminal compartment. Proceed as follows to turn the housing to the required position: • Undo the fixing screws (1) •...

  • Page 23: Wiring

    Wiring in F12/F23 housing " Before connection please note the following: The power supply must be identical to the data on the Caution! nameplate (1). ENDRESS+HAUSER Made in Germany LEVELFLEX-M D-79689 Maulburg Switch off power supply before connecting up the device. Order Code: Ser.-No.:...
  • Page 24 Wiring in T12 housing " Before connection please note the following: The power supply must be identical to the data on the nameplate (1). Caution! ENDRESS+HAUSER Made in Germany LEVELFLEX-M D-79689 Maulburg Switch off power supply before connecting up the device. Order Code: Ser.-No.:...

  • Page 25: Connecting The Measuring Unit

    Levelflex M FMP40 and FMP45 Wiring Connecting the measuring unit Terminal compartment Three housings are available: • Aluminium housing F12 with additionally sealed terminal compartment for: – standard, – EEx ia. • Aluminium housing T12 with separate terminal compartment for: –...
  • Page 26 Wiring Levelflex M FMP40 and FMP45 Terminal voltage Current Communication consumption minimal maximal HART 4 mA 16 V 36 V standard 20 mA 7.5 V 36 V 4 mA 16 V 30 V EEx ia 20 mA 7.5 V 30 V 4 mA 16 V 30 V...
  • Page 27 Levelflex M FMP40 and FMP45 Wiring 4.2.1 HART connection with E+H RMA 422 / RN 221 N 4...20 mA RMA422 ENDRESS + HAUSER RMA 422 RN221N 1 2 3 4 - FieldCare Commubox FXA191 L00-FMP4xxxx-04-00-00-yy-001 4.2.2 HART connection with other supplies DC power supply unit 4...20 mA...

  • Page 28: Recommended Connection

    Wiring Levelflex M FMP40 and FMP45 Recommended connection 4.3.1 Equipotential bonding Connect the Equipotential bonding to the external ground terminal (1) of the transmitter. F12/F23 housing T12 housing L00-FMP41Cxx-17-00-00-en-003 4.3.2 Wiring screened cable " Caution! In Ex applications, the instrument must only be grounded on the sensor side. Further safety instructions are given in the separate documentation for applications in explosion hazardous areas.

  • Page 29: Operation

    Levelflex M FMP40 and FMP45 Operation Operation Display and operating elements Orde Orde Ser.- Ser.- r Cod r Cod No.: No.: sber sber surin surin eich g rang eich g rang U 16... U 16... 4...2 4...2 0 mA 0 mA V DC V DC .
  • Page 30 Operation Levelflex M FMP40 and FMP45 Function of the keys Key(s) Meaning Navigate upwards in the selection list Edit numeric value within a function Navigate downwards in the selection list Edit numeric value within a function Navigate to the left within a function group Navigate to the right within a function group, confirmation.

  • Page 31: Display And Acknowledging Error Messages

    Levelflex M FMP40 and FMP45 Operation Display and acknowledging error messages Type of error Errors that occur during commissioning or measuring are displayed immediately on the local display. If two or more system or process errors occur, the error with the highest priority is the one shown on the display.

  • Page 32: Commissioning

    Commissioning Levelflex M FMP40 and FMP45 Commissioning Function check Make sure that all final checks have been completed before you start up your measuring point: • Checklist “Post-installation check” (see Page 22 ff.). • Checklist “Post-connection check” (see Page 22 ff.). Switching on the measuring device When the instrument is switched on for the first time, the following messages appear on the display: ⇒...

  • Page 33: Basic Setup

    Levelflex M FMP40 and FMP45 Commissioning Basic Setup The Basic Setup of the device has to be performed with a special FieldCare DTM which is delivered with the device. The setup is not inteded to be made via the display VU 331 or via any other digital communication! In order to perform the basic calibration via FieldCare, please proceed as follows: •...
  • Page 34 Commissioning Levelflex M FMP40 and FMP45 Basic Setup step 1/4: • The TAG of the measurement point can be edited. • Additional information are displayed: protocol and SW number device name order code L00-FMP4xxxx-19-00-00-de-006 Note! Each changed parameter has to be entered / confirmed by the Return key. Basic Setup step 2/4: •...
  • Page 35 Levelflex M FMP40 and FMP45 Commissioning Function "Dielectric. const." By this function the medium property of the upper product layer is defined. The dielectric value can be defined also by clicking the tank smbol and by this opening the table book of dielectric values. By entering the dielectic value, the threshold (noise level elimination) of the device is configured.
  • Page 36 Commissioning Levelflex M FMP40 and FMP45 Basic Setup step 3/4: • Enter the length calibration: – Function "probe length" l00-fmp4xxxx-20-00-00-de-004 Function "probe length" By this function it is defined if the probe length has been changed after factory calibration. Any adjustment is necessary only if the probe length has been changed! Selection: •...
  • Page 37 Levelflex M FMP40 and FMP45 Commissioning Function "probe length" By this function the probe length is entered. Basic Setup step 4/4: • Entering the application parameters: – Empty calibr. – Full calibr. L00-FMP4xxxx-19-00-00-de-012 Function "Empty calibr." By this function the distance from the flange (reference point of the measurement) to the minimum level (zero point) is entered.
  • Page 38 Commissioning Levelflex M FMP40 and FMP45 Function "Full calibr." By this function the distance from the minimum level to the maximum overall level (Span) is entered. The 100% Point should not be higher than the overall (total) level! L00-FMP4xxxx-19-00-00-de-013 " Achtung! The usable measurement range is situated between the overall level and the probe length.

  • Page 39: Description Of Instrument Functions

    The total level is entered by this function. It is needed to compensate gaseous phase which might be present. Note! After entereing the "Dist. total level" function, the "upper blocking dist." function is automati- cally set to the same value! Endress+Hauser...
  • Page 40 (=zero). 7.1.5 Function "full calibr." This function is used to enter the distance from the minimum level to the maximum level (=span). The 100% point should not be defined at a higher level than the overall level Endress+Hauser...

  • Page 41: Function Group "Safety Settings

    This function is used to select the reaction of output on an alarm. Selection: • MIN (<= 3.6mA) • MAX (22mA) • hold • user specific MIN (<= 3.6mA) If the instrument is in alarm state, the output changes as follows: • HART: MIN-Alarm 3.6 mA MAX 110% 22mA Endress+Hauser...
  • Page 42 Function "output on alarm", HART only On alarm, the output current is in mA. This function is active when you selected "user specific" in the "output on alarm" function. " Caution! This function is available for HART devices only! Endress+Hauser...
  • Page 43 On echo loss, the instrument switches to alarm state after an adjustable "delay time". The output response depends on the configuration set in "output on alarm". hold On echo loss, a warning is generated after a definable "delay time". Output is held. Endress+Hauser...
  • Page 44 Function "safety distance" A configurable safety distance is placed before the "blocking dist.". This distance warns you that any further level increase would make the measurement invalid. Enter the size of the safety distance here. The default value is: 0.1 m. Endress+Hauser...
  • Page 45 If the level drops out of the safety distance, the alarm warning disappears and the instrument starts to measure again. warning Instrument displays a warning E651 - "level in safety distance - risk of overspill", but conti- nues to measure. If the level leaves the safety distance, the warning disappears. Endress+Hauser...

  • Page 46: Function Group "Length Adjustment

    Low values increase the probability that the echo is lost through a change in measurement conditi- ons, e.g. emulsion or high dampening of the upper product phase. 7.4.2 Function "offset" This function corrects the measured level by a constant value. The entered value is added to the measured level. Endress+Hauser...

  • Page 47: Function Group "Output

    Function "no. of preambels", HART only Enter the number of preambles for the HART protocol with this function. An increase in the value is advisable for "bad" lines with communications problems. " Caution! This user input is available for HART devices only! Endress+Hauser...
  • Page 48 Selecting this outputs a fixed current. The measured value is only transmitted using the HART sig- nal. The current output value is set using the "fixed cur. value" function. " Caution! This selection is available for HART devices only! Endress+Hauser...
  • Page 49 If necessary, linearisation, the output signal and the current output can be tested with the simulation function. You have the following simulation options: Selection: • sim. off • sim. volume • sim. current (HART only) sim. off Simulation is switched off. Endress+Hauser...

  • Page 50: Function Group "Display

    " " " " Function group "display" 7.6.1 Function "language" Selects the display language. Selection: • English • Deutsch • Français • Español • Italiano • Nederlands • Katakana (japanese) Endress+Hauser...
  • Page 51 • . • , The decimal place is separated by a point. The decimal place is separated by a comma. 7.6.6 Function "display test" All display pixels are switched on. If the whole LCD is dark, it is working correctly. Endress+Hauser...

  • Page 52: Function Group "Diagnostics

    The present error is shown using this function. 7.7.2 Function "previous error" The last error presented is shown with this function. 7.7.3 Function "clear last error" Selection: • keep • erase 7.7.4 Function "reset" " Caution! Generally, no reset is necessary. Endress+Hauser...
  • Page 53 There is no need to change these parameters under normal circumstances and consequently, they are protected by a special code known only to the E+H service organization. Please contact Endress+Hauser if you have any questions.

  • Page 54: Function Group "System Parameters

    Note! The parameter up- / download are not possible with the Levelflex M interface version. Function group "service" Parameters in the function group service are for use of the E+H Service only! 7.9.1 System error messages See Chapter 10.2. Endress+Hauser...

  • Page 55: Maintenance

    They contain the related replacement instructions. All the spare parts kits which you can order from Endress+Hauser for repairs to the Levelflex M are listed with their order numbers on Page 60 ff.*. * Excepted from this is the exchange of an electronics according to MVTFN0341. Please contact Endress+Hauser Service for further information on service and spare parts.

  • Page 56: Accessories

    Accessories Levelflex M FMP40 and FMP45 Accessories Various accessories, which can be ordered separately from Endress+Hauser, are available for the Levelflex M. Weather protection cover A Weather protection cover made of stainless steel is available for outdoor mounting (order code: 543199-0001).
  • Page 57 Levelflex M FMP40 and FMP45 Accessories Remote display FHX40 Dimensions Wall-mounting Pipe-mounting (without mounting bracket) (mounting bracket and plate supplied optionally, s. product structure) Separate housing FHX 40 (IP 65) Micropilot M Levelflex M Prosonic M O rd d e : r.

  • Page 58: Trouble-Shooting

    Trouble-shooting Levelflex M FMP40 and FMP45 Trouble-shooting 10.1 Trouble-shooting instructions Levelflex M -Trouble Shooting Check voltage and Not ok compare it with the Instrument does Connect the Instrument works? Ready specifications on the not respond correct voltage nameplate. Check the polarity Not ok Correct the polarity of the voltage.

  • Page 59: System Error Messages

    Levelflex M FMP40 and FMP45 Trouble-shooting 10.2 System error messages Code Description Possible cause A102 checksum error device has been powered off before data avoid emc problem; general reset & new calibr. could be stored; exchange electronics required emc problem; PROM defect W103 initialising - please wait...

  • Page 60: Spare Parts

    Trouble-shooting Levelflex M FMP40 and FMP45 10.3 Spare parts Note! You can order spare parts directly from your E+H service organization by giving the serial number which is printed on the measuring transducer nameplate (see Page 6 ff.). The corresponding spare part number also appears on each spare part.
  • Page 61 52005936 Cover F12/T12 aluminium, inspection glass, seal 517391-0011 Cover F12/T12 aluminium, coated, seal 30 Electronics Electronic according to MVTFN0341 LEVELFLEX M, Ex, 2 Dr, HART - Please contact your Endress+Hauser service. 31 HF module 52019780 HF module LEVELFLEX-M 40 Display...
  • Page 62 Trouble-shooting Levelflex M FMP40 and FMP45 Spare parts for Levelflex M FMP45 housing type T12 with separate connecting compart- ment O rd r. -N d e : I L O o .: s s b e re a s u...
  • Page 63 25 Cover for the connection compartment 518710-0020 Cover T3/T12, aluminium, coated, seal 30 Electronics Electronic according to MVTFN0341 LEVELFLEX M, Ex, 2 Dr, HART - Please contact your Endress+Hauser service. 31 HF module 52019780 HF module LEVELFLEX-M 35 Terminal module / power unit...

  • Page 64: Return

    Levelflex M FMP40 and FMP45 10.4 Return The following procedures must be carried out before a transmitter is sent to Endress+Hauser e.g. for repair or calibration: • Remove all residue which may be present. Pay special attention to the gasket grooves and crevices where fluid may be present.

  • Page 65: Technical Data

    Levelflex M FMP40 and FMP45 Technical data Technical data 11.1 Additional technical data 11.1.1 Input Measured variable The measured variable is the distance between a reference point (see Fig. on Page 18) and the interface. Subject to the input empty distance, the level is calculated. 11.1.2 Output Output signal...
  • Page 66 Technical data Levelflex M FMP40 and FMP45 Influence of ambiente The measurements are carried out in accordance with EN 61298-3: temperature • digital output (HART): – average T : 0.6 mm/10 K, max. ±3.5 mm over the entire temperature range -40 °C...+80 °C 2-wire •...
  • Page 67 Levelflex M FMP40 and FMP45 Technical data FMP45 (HT 400 °C) If the temperature (T ) at the process connection is below -40 °C or above +80 °C, the permitted ambient temperature (T ) is limited as shown in the following diagram (temperature derating): permitted ambient temperature 80 °C with separate [°C]...
  • Page 68 Technical data Levelflex M FMP40 and FMP45 Cleaning the probe Depending on the application, soilings or sediments can accumulate on the probe. A thin, even layer only influences measurement slightly. Thick layers can dampen the signal and then reduce the measuring range.
  • Page 69 Levelflex M FMP40 and FMP45 Technical data Process pressure limits FMP40 All models: Vacuum (-1)...40 bar. Note! All Levelflex probes have two levels of sealing. There is an O-ring seal and a moulded seal behind that. FMP45 See pressure/temperature diagram on this page. Materials in contact with FMP40 process...
  • Page 70 Technical data Levelflex M FMP40 and FMP45 ε r of the upper phase ≥ 1,4. Dielectric constant • With coax, rod or rope probe in bypass or stilling well: • Difference of DC between upper and lower phase: minimum 10. •...
  • Page 71 Technical data 11.1.7 Certificates and approvals CE approval The measuring system meets the legal requirements of the EC-guidelines. Endress+Hauser confirms the instrument passing the required tests by attaching the CE-mark. Ex approval Correlation of safety instructions (XA) to the instrument:...
  • Page 72 Technical data Levelflex M FMP40 and FMP45 Pressure Equipment Directive The FMP45 corresponds to the 97/23/EC Directive (Pressure Equipment Directive). It is a pressure FMP45 accessory with a volume < 0.1 l, corresponding to Category I. Conformity assessment was carried out as per Module A, the design as per EN 13445 and AD 2000 technical specifications.
  • Page 73 Levelflex M FMP40 and FMP45 Technical data...

  • Page 74: Appendix

    Appendix Levelflex M FMP40 and FMP45 Appendix 12.1 Function and system design 12.1.1 Equipment architecture Stand-alone • Power supply unit (2-wire). • Operation only by FieldCare via Commubox FXA191. - FieldCare Commubox FXA 191 transmitter power supply unit RMA422 operating and ENDRESS + HAUSER or RN221N display module...
  • Page 75 Levelflex M FMP40 and FMP45 Appendix...
  • Page 76 Appendix Levelflex M FMP40 and FMP45...

  • Page 77: Index

    Levelflex M FMP40 and FMP45 Index Index Return........64 RMA 422 .
  • Page 78 Levelflex M FMP40 and FMP45 Index...
  • Page 79 "CAJ?P?RGML MD AMLR?KGL?RGML $EAR CUSTOMER "ECAUSE OF LEGAL DETERMINATIONS AND FOR THE SAFETY OF OUR EMPLOYEES AND OPERATING EQUIPMENT WE NEED THIS $ECLARATION OF CONTAMINATION WITH YOUR SIGNATURE BEFORE YOUR ORDER CAN BE HANDLED 0LEASE INCLUDE THE COMPLETELY FILLED IN DECLARATION WITH THE DEVICE AND THE SHIPPING DOCUMENTS IN ANY CASE !DD ALSO SAFETY SHEETS AND  OR SPECIFIC HANDLING INSTRUCTIONS IF NECESSARY 4YPE OF DEVICE  SENSOR 3ERIAL NO...
  • Page 80 www.endress.com/worldwide BA327F/00/en/03.05 Nr. 52027874 52027874 CCS/FM+SGML 6.0/ProMoDo...

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