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FZ4-(H)6□□(-10)
FZ4-(H)7□□(-10)
Model
FZ4-(H)11□□(-10)
Vision Sensor
INSTRUCTION SHEET
Thank you for selecting OMRON product. This sheet
primarily describes precautions required in installing and
operating the product.
Before operating the product, read the sheet thoroughly
to acquire sufficient knowledge of the product. For your
convenience, keep the sheet at your disposal.
TRACEABILITY INFORMATION:
Importer in EU:
Manufacturer:
Omron Europe B.V.
Omron Corporation,
Wegalaan 67-69
Shiokoji Horikawa, Shimogyo-ku,
2132 JD Hoofddorp,
Kyoto 600-8530 JAPAN
The Netherlands
The following notice applies only to products that carry the CE mark:
Notice:
This is a class A product. In residential areas it may cause radio
interference, in which case the user may be required to take adequate
measures to reduce interference.
2013
Meanings of Signal Words
●Symbols and the meanings for safety precautions
described in this manual.
In order for the product to be used safely, the following indications are
used in this book to draw your attention to the cautions. The cautions
with the indications describe the important contents for safety.
Indicates a potentially hazardous
situation which, if not avoided, will
WARNING
result in minor or moderate injury, or
may result in serious injury or death.
Additionally there may be significant
property damage.
Indicates a potentially hazardous
situation which, if not avoided, may
CAUTION
result in minor or moderate injury or in
property damage.
Meanings of Alert Symbols
The following alert symbols are used in this manual.
Indicates general prohibitions for which there is
no specific symbol.
Indicates the possibility of electric shock under
specific conditions.
Indicates the possibility of explosion under
specific conditions.
Indicates the possibility of laser radiation.
Indicates the possibility of injury by high
temperature under specific conditions.
Alert statements in this Manual
The following alert statements apply to the products in this
manual. Each alert statement also appears at the locations
needed in this manual to attract your attention.
WARNING
This product must be used according to the
instruction manual. Failure to observe this may
result in impairment of functions and
performance of the product.
This product is not designed or rated for
ensuring safety of persons. Do not use it for
such purposes.
Never connect the AC power supply with this
product. When the AC power supply is
connected, it causes the electric shock and a fire.
A lithium battery is built into the Controller and
may occasionally combust, explode, or burn if
not treated properly. Dispose of the Controller as
industrial waste, and never disassemble, apply
pressure that would deform, heat to 100℃ or
higher, or incinerate the Controller.
Since camera that can be connected with this
product emits a visible light that may have an
adverse effect on the eyes, do not stare directly
into the light emitted from the LED. If a specular
object is used, take care not to allow reflected
light enter your eyes.
Please take external safety measures so that the system
as a whole should be on the safe side even if a failure of
a sensor controller or an error due to an external factor
occurred.An abnormal operation may result in a serious
accident.
P l e a s e t a k e f a i l - s a f e m e a s u r e s o n y o u r s i d e i n
preparation for an abnormal signal due to signal
conductor disconnection and/or momentary power
interruption.An abnormal operation may result in a
serious accident.
CAUTION
Danger of burns. Do not touch the case while the
LED is ON or just after power is turned OFF,
since it remains extremely hot.
Precautions for Safe Use
●Installation Environment
• Do not use the product in areas where flammable or explosive
gases are present.
• Install the product so that air can flow freely through its cooling
vents.
• Do not install the product close to high-voltage devices and power
devices in order to secure the safety of operation and
maintenance.
• Make sure to tighten all installation screws securely.
●Power Supply and Wiring
• Make sure to use the product with the power supply voltage
specified by this manual.
• Use the cables and crimping terminals with the specified
dimensions. Do not directly connect an electric wire to the terminal
block that is simply twisted.
−Applicable Wire Size: 1.31 to 2.63 mm2
−Terminal Screw: M4
−Crimping Terminal
8.5mm max.
8.5mm max.
• Keep the power supply wires as short as possible (Max.10m).
• Use a DC power supply with safety measures against high-voltage
spikes(safety extra low-voltage circuits on the secondary side).
・Ground the product's ground terminal to less than 100Ω.
・Use a grounding point that is as close as possible and keep the
ground wire as short as possible.
・Wire the Controller to the ground with a separate ground wire. To
avoid grounding problems, do not share the ground wire with any
other devices or wire the ground to the building's steel framing.
• Do the following confirmations again before turning on the
power supply.
- Is the voltage of the power supply correct? (24VDC)
- Is not the load of the output signal short-circuited?
- Is the load current of the output signal appropriate?
- Is not the mistake found in wiring?
●Ground
・The controller power circuit is not insulated from its internal circuit.
・When grounding the positive terminal of the 24 V DC power supply,
do not ground the controller s FG terminal, the PLC s FG terminal, or
EtherCAT facing component s FG terminal. 【①,②,③】
Since the PC s shell and the SG (0V) are connected inside the PC,
current would run through the route shown in the figure below and
cause burnout.
・As in the case with a PC, you can safely ground the controller s FG
terminal without a problem when there is no possibility that the SG
(0V) and the FG will short-circuit. For information about the PLC
wiring, check the specifications of your PLC before wiring.
・Be sure to use a pedestal when connecting a camera to the
controller.【④】
As the shell of the camera is the SG (0V), it can cause
short-circuiting between the SG (0V) and the FG if a pedestal is not
used.
・To avoid receiving an electric shock when grounding
a positive terminal, do not touch the SG (0V)
(camera, power supply terminal).
・When mounting a box-shaped controller (FZ4-(H)65□
(-10)/FZ4-(H)75□(-10)/FZ4-(H)115□(-10)) at its base, it will
short-circuit to the FG of your device since the bottom surface is
connected to the SG (0V). In order to avoid this, we provide
insulating spacers. Please consult your OMRON representative for
information.
Camera cable
SG(0V)
SG(0V)
SG
SG
Controller
EtherCAT
EtherCAT
facing component
connector's
24V
Power supply
FG
FG
shell
Power
circuit
Parallel I/O
supply
0V
connector's
SG
shell
PLC
SG
SG
RS-232C
RS-232C
FG
FG
FG
connector's shell
FG
SG
FG
Shell
1
SG
FG
SG:
Signal Ground
FG:
Frame Ground
●Other
• Use only the camera and cables designed specifically for the product.
Use of other products may result in malfunction or damage of the
product.
• Always turn OFF the Controller's power before connecting or
disconnecting a camera or cable. Connecting the cable with power
supplied may result in damage of the camera or peripheral devices.
• Do not attempt to dismantle, repair, or modify the product.
• Should you notice any abnormalities, immediately stop use, turn OFF
the power supply, and contact your OMRON representative.
• Do not touch fluorescent or halogen lights while the power is ON or
immediately after the power is tumed OFF.
• Dispose of this product as industrial waste.
●Regulations of KC marking
Ａ급 기기 （업무용 방송통신기자재）
이 기기는 업무용(Ａ급) 전자파적합기기로서 판매자
또는 사용자는 이 점을 주의하시기 바라며,가정외의
지역에서 사용하는 것을 목적으로 합니다.
Precautions for Correct Use
●Installation and Storage Sites
Install and store the product in a location that meets
the following conditions:
•Surrounding temperature of 0 to +50°C(-20 to + 65°C in storage)
• No rapid changes in temperature (place where dew does not form)
• Relative humidity of between 35 to 85 %
• No presence of corrosive or flammable gases
• Place free of dust, salts and iron particles
• Place free of vibration and shock
• Place out of direct sunlight
• Place where it will not come into contact with water, oils or chemicals
●Orientation of Product
To improve heat dissipation, install the product in the
following orientation only.
LCD integrated type
Do not install in this orientation.
Box type
To reserve ventilation path,
the feet must be mounted
to the side panel that is
positioned at the base.
Do not install in this orientation.
●Ambient Temperature
• Maintain a minimum clearance of 50 mm above and below the controller
to improve air circulation. A minimum clearance of 10 mm between
other devices must also be maintained on the right and left sides of the
product. However, if the adjacent devices do not generate heat, provide
at least 50 mm of clearance from the top of the Controller. For the
clearance at the bottom and sides, follow the mounting method.
• Do not install the product immediately above significant heat sources,
such as heaters, transformers, or large-capacity resistors.
• Do not let the ambient temperature exceed 50 °C (122 °F).
• Provide a forced-air fan cooling or air conditioning if the ambient
temperature is near 50 °C (122 °F) so that the ambient temperature
never exceeds 50 °C (122 °F).
●Noise Resistance
• Do not install the product in a cabinet containing high-voltage equipment.
• Do not install the product within 200 mm of power cables.
●Component Installation and Handling
• Touching Signal Lines
To prevent damage from static electricity, use a wrist strap or another
device for preventing electrostatic discharges when touching terminals or
signal lines in connectors.
• Handling a USB Memory
To remove a USB memory, make sure that data is not being read or
written to it.The LED on the USB memory flashes while data is being read
or written, so make sure that it is lit steadily before removing the memory.
• Turning OFF the Power
Do not turn OFF the power while a message is being displayed indicating
that processing is being performed. Data in memory will be corrupted, and
the product may not operate correctly the next time it is started.
• Using the RESET Signal
Do not use the RESET input immediately after power is turned ON. When
using the RESET input to synchronize startup timing, wait at least 15
second after the Controller' s power supply is turned ON before turning
ON the RESET signal.
• The LCD panel used for the LCD-integrated type (FZ4-(H)60□
(-10)/FZ4-(H)70□(-10)/FZ4-(H)110□(-10)) has been made using
precision technology, and sometimes a few pixels are missing in the
panel. This is due to the structure of the LCD panel, and is not a
malfunction.
●Maintenance
• Turn OFF the power and take safety precautions before conducting
inspections. Electrical shock can result from attempting safety
inspections with the power turned ON.
• Clean the lens with a lens-cleaning cloth or air brush.
• Lightly wipe off dirt with a soft cloth.
• Dirt on the CCD must be removed using an air brush.
• Do not use thinners or benzene.
●Communication with High-order Device
After confirming that this product is started up, communicate with the
high-order device.
When this product has started up, an indefinite signal may be output from
the high-order interface.
To avoid this problem, clear the receiving buffer of your device at initial
operations.
■Confirming Package Contents
・Controller・・・・・・・・・・・・・・・・Qty.: 1
・Instruction Manual
(Japanese and English)
・Mounting bracket (for panel) ・・・・・・・・Qty.: 6
・Touch pen ・・・・・・・・・・・・・・・Qty.: 1
■U.S. California Notice:
This product contains a lithium battery for which the following notice applies :Perchlorate Material - special handling may apply.
See www.dtsc.ca.gov/hazardouswaste/perchlorate
■Basic Configuration
* Items indicated with an asterisk are dedicated items, and cannot be substituted.
*
Controller
Use the monitor to check images and display the
condition-setting menus. The Controller performs
the image processing specified by the user settings
and outputs the measurement results.
LCD integrated type
Camera
FZ4-(H)60□(-10)
Mounting spacer
4
(insulator)
FZ4-(H)70□(-10)
FZ4-(H)110□(-10)
3
Front view
2
Touch pen (standard accessory)
*
Camera cable
Camera cable
FZ-VS3 (2 m, 3m, 5 m, 10 m)
Bend resistant camera cable
FZ-VSB3 (2 m, 3m, 5 m, 10 m)
Right-angle camera cable
FZ-VSL3 (2 m, 3m, 5 m, 10 m)
Bend resistant
Right-angle camera cable
FZ-VSLB3 (2 m, 3m, 5 m, 10 m)
Long-distance camera cable
FZ-VS4 (15m)
Long-distance Right-angle
camera cable
FZ-VSL4 (15m)
*
Detects workpieces as images.
Standalone camera
FZ-SC/FZ-S/FZ-SC2M
FZ-S2M
FZ-SC5M2/FZ-S5M2/FZ-SFC
FZ-SF/FZ-SPC/FZ-SP
FZ-SHC/FZ-SH
* FZ-SC5M2 and FZ-S5M2 can be connected to FZ4-6□□ and FZ4-H6□□/
FZ4-7□□/FZ4-H7□□/FZ4-11□□/FZ4-H11□□.
* Intelligent compact camera can be connected to FZ4-6□□ and FZ4-H6□□/FZ4-7□□/FZ4-H7□□/
FZ4-11□□/FZ4-H11□□.
■Component Names and Functions
•
LCD integrated type
Left-side view
Power/
6 7
ground terminal
POWER LED
1
RUN LED
2
ERROR LED
3
・・・Qty.: 1
*Supplied with the LCD integrated type onl
*Supplied with the LCD integrated type only
(provided inside the controller).
*
The Controller performs the image
processing specified by the user settings
and outputs the measurement results.
Box type
FZ4-(H)65□(-10)
FZ4-(H)75□(-10)
FZ4- （H)115□(-10)
Right-side view
*
LCD monitor
Use the monitor to check images
and display the condition-setting
menus.
FZ-M08 (8.4-inch)
*
Monitor cable
FZ-VM (2 m, 5 m)
Camera
Intelligent compact camera
FZ-SQ010F/FZ-SQ050F
FZ-SQ100F/FZ-SQ100N
FZ4-(H)60□(-10)/FZ4-(H)70□(-10)/FZ4-(H)110□(-10)
Front view
Right-side view
USB connector
Touch pen (holder)
10
12
Controller
Power Supply
Recommended Model
By OMRON Corporation
S8VS-12024
Peripheral Device
USB memory
FZ-MEM2G/FZ-MEM8G
Input Device
Mouse, track ball
(Commercially available
USB devices)
RS-232C/RS-422
9
connector
I/O connector
4
(control lines, data lines)
Monitor connector
8
(analog RGB)
Ethernet connector
11
Camera connector
5
USB connector
10
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