Page 1 Vision Sensor FH/FZ5 Series Vision System Hardware Setup Manual FH-1 FH-1 FH-3 FH-3 FH-L FH-L FZ5-6 FZ5-6 FZ5-11 FZ5-11 FZ5-L35 FZ5-L35 - Z366-E1-01...
Page 2 Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.
Page 3: Introduction
Thank you for purchasing an FH series/FZ5 series Sensor Controller. This manual contains information that is necessary to use the FH series/FZ5 series Sensor Controller. Please read this manual and make sure you understand the functionality and performance of the FH series/FZ5 series Sensor Controller before you attempt to use it in a control system.
Page 4: Relevant Manuals
Relevant Manuals Relevant Manuals The following table provides the relevant manuals for the FH/FZ5-series. Read all of the manuals that are relevant to your system configuration and application before you use the FH/FZ5-series. Manual Basic information Information Reference Matrix Overview of FZ/FZ5 series Setup and Wiring EtherCAT EtherNet/IP...
Page 5 Relevant Manuals Manual Basic information Information Reference Matrix Connecting the Controller EtherCAT EtherNet/IP Ethernet RS-232C Parallel interface Helpful Functions EtherCAT EtherNet/IP Ethernet RS-232C Parallel interface Troubleshooting and Problem Solving Vision System FH/FZ5 series Hardware Setup Manual (Z366)
Page 6: Manual Structure
Manual Structure Manual Structure Page Structure The following page structure is used in this manual. Level 1 heading 4 Installation and Wiring Level 2 heading Level 3 heading Mounting Units Level 2 heading Gives the current Level 3 heading headings. 4-3-1 Connecting Controller Components The Units that make up an NJ-series Controller can be connected simply by pressing the Units together...
Page 7: Special Information
Manual Structure Special Information Special information in this manual is classified as follows: Precautions for Safe Use Precautions on what to do and what not to do to ensure safe usage of the product. Precautions for Correct Use Precautions on what to do and what not to do to ensure proper operation and performance. Additional Information Additional information to read as required.
Page 8 Manual Structure Vision System FH/FZ5 series Hardware Setup Manual (Z366)
Page 9: Sections In This Manual
Sections in this Manual Sections in this Manual Confirm the Package Overview of FH/FZ5 series Configuration Handling and Installation Environment Setup and Wiring I/O Interface Vision System FH/FZ5 series Hardware Setup Manual (Z366)
Page 10: Table Of Contents
CONTENTS CONTENTS Introduction ......................1 Intended Audience............................1 Applicable Products ............................. 1 Relevant Manuals ..................... 2 Manual Structure ...................... 4 Page Structure ............................. 4 Special Information ............................5 Sections in this Manual ................... 7 Terms and Conditions Agreement ................ 12 Warranty, Limitations of Liability ........................
Page 11 CONTENTS Section 2 Overview of FH/FZ5 series Overview of System ......................2-2 2-1-1 Basic System of Measurement ....................2-2 2-1-2 FH-1000/FH-3000 Series......................2-4 2-1-3 FH-L Series..........................2-5 2-1-4 FZ5 Series ..........................2-5 2-1-5 FZ5-L Series ..........................2-6 System Configuration ......................2-7 2-2-1 FH-1000/FH-3000 Series......................
Page 12 CONTENTS Section 4 Handling and Installation Environment All Series ..........................4-2 FH-1000/FH-3000 Series......................4-4 FH-L Series..........................4-5 FZ5 Series ..........................4-6 FZ5-L Series ........................... 4-7 Section 5 Setup and Wiring When turning ON and OFF ....................5-3 5-1-1 All Series ............................. 5-3 5-1-2 FH-1000/FH-3000 Series ......................
Page 13 CONTENTS Section 6 I/O Interface Parallel Interface........................6-2 6-1-1 All Series............................. 6-2 6-1-2 FH-1000/FH-3000 Series......................6-3 6-1-3 FH-L Series..........................6-10 6-1-4 NPN Input/Output for FZ5 Series....................6-17 6-1-5 PNP Input/Output for FZ5 Series....................6-23 6-1-6 FZ5-L Series ..........................6-29 6-1-7 Other (Parallel Converter Cable) ....................
Page 14: Terms And Conditions Agreement
Omron’s exclusive warranty is that the Products will be free from defects in materials and workman- ship for a period of twelve months from the date of sale by Omron (or such other period expressed in writing by Omron). Omron disclaims all other warranties, express or implied.
Page 15 Disclaimers Performance Data Data presented in Omron Company websites, catalogs and other materials is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of Omron’s test conditions, and the user must correlate it to actual application requirements. Actual performance is subject to the Omron’s Warranty and Limitations of Liability.
Page 16: Safety Precautions
Safety Precautions Safety Precautions Symbols and the meanings for safety precautions described in this manual. The following notation is used in this manual to provide precautions required to ensure safe usage of a Sensor Controller. The safety precautions that are provided are extremely important to safety. Always read and heed the information provided in all safety precautions.
Page 17 Safety Precautions Alert statements in this Manual WARNING This product must be used according to this manual and Instruction Sheet. Failure to observe this may result in impairment of functions and perfor- mance of the product. This product is not designed or rated for ensuring safety of persons. Do not use it for such purposes.
Page 18: Precautions For Safe Use
(d) Applications under conditions and environment not described in specifications *1. In addition to the applications listed from (a) to (d) above, Omron products (see definition) are not intended for use in vehicles designed human transport (including two wheel vehicles). Please do NOT use Omron prod- ucts for vehicles designed human transport.
Page 19 • There is no the mistake found in wiring? • Is the voltage and polarity of the Encoder power(ENC0_VDD/GND ENC1_VDD/GND) supply? (5VDC) • Recommended power source for FH-L series is OMRON S8VS- 24 or S8VK-G Ground • Confirm the internal circuit is written in this manual or Instruction Sheet.
Page 20 • Do not attempt to dismantle, repair, or modify the product. • Should you notice any abnormalities, immediately stop use, turn OFF the power supply, and contact your OMRON representative. • While the power is ON or immediately after the power is turned OFF, the Sensor Controller and cam- era case are still hot.
Page 21: Precautions For Correct Use
Precautions for Correct Use Precautions for Correct Use Installation and Storage Sites for FH-1000, FH-3000, FZ5-1100, FZ5-600, FZ5-L Series Install and store the product in a location that meets the following conditions: • Surrounding temperature of 0 to +50°C • No rapid changes in temperature (place where dew does not form) •...
Page 22 Precautions for Correct Use Noise Resistance • Do not install the product in a cabinet containing high-voltage equipment. • Do not install the Sensor Controller within 200 mm of power cables. Component Installation and Handling • Touching Signal Lines When touching a terminal part or a signal wire in a connector, take anti-static measures using a wrist strap or another device to prevent damage from static electricity.
Page 23 Precautions for Correct Use Fail-Safe Measures • When controlling stages and robots using the measurement results from the Sensor Controller (axis movement output based on calibration and alignment measurement), always take fail-safe measures within the stage and robot systems, such as checking whether the data obtained from the measure- ment results is within the range of movement of the stages and robots.
Page 24: Regulations And Standards
Regulations and Standards Regulations and Standards All Series Using Product Outside Japan This regulation applies to FH/FZ5 sensor controller and peripheral devices. If you export (or provide a non-resident with) this product or a part of this product that falls under the category of goods (or technologies) specified by the Foreign Exchange and Foreign Trade Control Law as those which require permission or approval for export, you must obtain permission or approval or service transaction permission) pursuant to the law.
Page 25: Fh-1000 And Fh-3000 Series
• If the level of disturbance of the video is such that characters on the monitor are readable, the test is a pass. • This product complies with EC/EU Directives. EMC-related performance of the OMRON devices that comply with EC/EU Directives will vary depending on the configuration, wiring, and other conditions of the equipment or control panel on which the OMRON devices are installed.
Page 26: Fh-L Series
• If the level of disturbance of the video is such that characters on the monitor are readable, the test is a pass. • This product complies with EC/EU Directives. EMC-related performance of the OMRON devices that comply with EC/EU Directives will vary depending on the configuration, wiring, and other conditions of the equipment or control panel on which the OMRON devices are installed.
Page 27: Fz5 And Fz-L Series
• If the level of disturbance of the video is such that characters on the monitor are readable, the test is a pass. • This product complies with EC/EU Directives. EMC-related performance of the OMRON devices that comply with EC/EU Directives will vary depending on the configuration, wiring, and other conditions of the equipment or control panel on which the OMRON devices are installed.
Page 28: Related Manuals
Describes the definitions of basic terms, Sheet usage precautions of the meaning of signal words, and precautions FH-1 Vision System FH series for correct use of FH series in the manual. FH-3 Sensor Controller. FH-3 Vision System FH-L Instruc- 9606631-1...
Page 29: Terminology
Terminology Terminology Term Definition FH series All FH series model names as follows: FH-1 , FH-1 FH-3 , FH-3 FH-L , FH-L FH-1000 series All FH-1 series model names as follows: FH-1 , FH-1 FH-3000 series All FH-3 series model names as follows:...
Page 30 Terminology Term Definition Scene A unit for changing the measurement flow that consists of a combination of pro- cessing items. “Scene” is used because of the correspondence to the scene (i.e., type of measure- ment object and inspection contents) where measurements are performed. A scene is created for each measurement or measurement contents.
Page 31 Terminology Term Definition multi-input function A function that is used to consecutively and quickly input images. It allows the next STEP signal to be acknowledged as soon as the image input pro- cessing is completed. There is no need to wait for measurement processing to be completed.
Page 32 Terminology Term Definition 2's complement Binary numbers are generally used to represent negative numbers. Negative numbers are expressed by "Inverting all bits of a positive number and adding 1 to the result". (Example) " 1" is expressed as 2's complement "...
Page 33: Revision History
Revision History Revision History A manual revision code appears as a suffix to the catalog number on the front and back covers of the manual. Z366-E1-01 Cat. No. Revision code Revision code Date Revised content April 2016 Original production Vision System FH/FZ5 series Hardware Setup Manual (Z366)
Page 34 Revision History Vision System FH/FZ5 series Hardware Setup Manual (Z366)
Page 35: Confirm The Package
Confirm the Package 1-1 Sensor Controller ..........1-2 1-1-1 FH-1 / FH-3...
Page 36: Sensor Controller
• Sensor Controller: 1 FH-1 or FH-3 • Instruction Sheet (Japanese and English): 1 • Instruction Installation Manual for FH series: 1 • General Compliance Information and Instructions for EU: 1 • Power source: 1 (male) FH-XCN: 1 • Ferrite core for camera cable: 2...
Page 37: 20 / Fh-3 -20 Series
FH-1 -20 or FH-3 -20: 1 • Instruction Sheet (Japanese and English): 1 • Instruction Installation Manual for FH series: 1 • General Compliance Information and Instructions for EU: 1 • Power source: 1(male) FH-XCN: 1 • Ferrite core for camera cable: 8...
Page 38: Fh-L -10 Series
1 Confirm the Package 1-1-5 FH-L -10 Series • Sensor Controller: 1 FH-L -10: 1 • Instruction Sheet (Japanese and English): 1 • Instruction Installation Manual for FH-L series: 1 • General Compliance Information and Instructions for EU: 1 • Power source: 1 (male) FH-XCN-L: 1 1-1-6 FZ5-11...
Page 39: Fz5-L35 Series
1 Confirm the Package 1-1-7 FZ5-L35 Series • Sensor Controller: 1 FZ5-L35 : 1 • Instruction Sheet (Japanese and English): 1 • General Compliance Information and Instructions for EU: 1 1-1-8 FZ5-L35 -10 Series • Sensor Controller: 1 FZ5-L35 -10: 1 •...
Page 40: Sold Separately
1 Confirm the Package Sold Separately 1-2-1 Cameras and Related Camera Color / Image Appearance Type Description Mono- Acquisition Model Reference chrome Time 12 megapixels Color FH-SC12 (Up to four cameras can be connected to one Controller. High-speed Digital Up to eight cameras other CMOS Cameras 25.7 ms Mono-...
Page 41 1 Confirm the Package Camera Mounting Fitting Appearance Description Model Reference For Intelligent Compact Digital Cam- Mounting Bracket FQ-XL Precise Mounting Brackets FQ-XL2 Polarizing Filter Attachment (Pack- FQ-XF1 aged item) Mounting Bracket for FZ-S FZ-S-XLC Mounting Bracket for FZ-S 2M FZ-S2M-XLC Mounting Bracket for FZ-SH FZ-SH-XLC...
Page 42: Monitor
Appearance Description Model Reference Touch Panel Monitor 12.1 inches FH-MT12 For FH Sensor Controllers *1. FH Series Sensor Controllers version 5.32 or higher is required. Appearance Description Model Reference DVI-Analog Conversion Cable for Touch Panel Monitor FH-VMDA Cable length: 2 m, 5 m or 10 m...
Page 43: Accessories
• Surface Processing: Conductive • Length: 75.5/95.5/115.5/200 cm • Material: Iron • Surface Processing: Conductive NS 35/ 15 PERF Need two wo End Plate (Model PFP-M) each OMRON CPU lacks. Need two End Plates each Sensor End Plate PFP-M Controller. Phoenix...
Page 44: Cable
XW2Z- Cable length: 0.5 m, 1 m, 1.5 m, 2 m, 3 m, 5 m Connector-Terminal Block Conversion Units can be connected (Terminal Blocks Recommended Products: OMRON XW2R- 34G-T) Connector-Terminal Block Conversion Units, General-purpose devices XW2R- 34GD-T Encoder Cable for line-driver FH-VR 1.5M...
Page 45 Wire Gauge and Number Cables Kuramo Electric Co. KETH-PSB-OMR of Pairs: Nihon Electric PNET/B AWG22, 2-pair Cable Wire&Cable Co.,Ltd. RJ45 Assembly OMRON XS6G-T421-1 Connector For EtherNet/IP Wire Gauge and Number Cables Fujikura Ltd. F-LINK-E 0.5mm × 4P of Pairs: RJ45...
Page 46: Software
*2*3 Ver.1. Note 1. Site licenses are available for users who will run Sysmac Studio on multiple computers. Ask your OMRON sales representative for details. 2. Sysmac Studio version 1.07 or higher supports the FH Series. Sysmac Studio does not support the FZ5 Series.
Page 47 Overview of FH/FZ5 series 2-1 Overview of System ..........2-2 2-1-1 Basic System of Measurement .
Page 48: Overview Of System
2 Overview of FH/FZ5 series Overview of System 2-1-1 Basic System of Measurement An FH/FZ5 series Sensor Controller uses pre-built packages that contain all the processing tasks (for image input, measurement processing, displays, outputs, etc.) that are required for vision inspections. You arrange these packaged processes in order of execution of the vision inspection.
Page 49 2 Overview of FH/FZ5 series Concept of Measurement Processing When the FH/FZ5 receives a measurement trigger from the PLC or other external device, the image input from a Camera, measurement processing, and output of measurement results (e.g., OK/NG judgement results) are executed in the order that those processing items are registered in the measure- ment flow.
Page 50: Fh-1000/Fh-3000 Series
With a maximum of 8 camera connections possible, high-speed image transfer, faster than previously available, is now possible than herebefor. OMRON provides Sysmac device which unified communication specification or deigned User Interface specification. Vision System FH-1000 and FH-3000 series can be easily connected Sysmac device, i.e.
Page 51: Fh-L Series
2 Overview of FH/FZ5 series 2-1-3 FH-L Series Vision System FH-L series is the small, low-cost, and BOX type Sensor Controller. This series includes the necessary function for assembling machine and safety, reliability, and maintainability of a machine embedded controller. This series supports a maximum of 4 camera connections, making high-speed image transfer, faster than previously available, possible.
Page 52: Fz5-L Series
2 Overview of FH/FZ5 series 2-1-5 FZ5-L Series Vision System FZ5-L series is a low-cost, BOX type Sensor Controller with added positioning and inspection functionality not available in the FZ4 series. 2 - 6 Vision System FH/FZ5 series Hardware Setup Manual (Z366)
Page 53: System Configuration
59 mm) controllers with a single monitor or touch panel monitor, please make sure to use an appropriate product. Recommended model by OMRON: FZ-DU Power Supply Input Device The power supply connected to FH Sensor Controller varies depending...
Page 54: Fh-L Series
59 mm) controllers with a single monitor or touch panel monitor, please make sure to use an appropriate product. Recommended model by OMRON: FZ-DU Power Supply Input Device The power supply connected to FH Sensor Controller varies depending...
Page 55: Fz5-600/Fz5-1100 Series
Detects workpieces as images. Touch pen (standard accessory) Standalone camera FZ-SC/FZ-S/ FZ-SC2M/FZ-S2M/ Peripheral Device Power Supply FZ-SFC/FZ-SF/ FZ-SPC/FZ-SP/ * USB memory Recommended Model by OMRON: FZ-SHC/FZ-SH S8VS-18024 FZ-MEM2G FZ-SC5M2/FZ-S5M2 FZ-MEM8G Intelligent Compact Digital Camera FZ-SQ010F/FZ-SQ050F/ FZ-SQ100F/FZ-SQ100N Power Supply Mouse, track ball...
Page 56: Fz5-L Series
Monitor cable Peripheral Device FZ-VM (2m, 5m, bending radius: 75m) * USB memory FZ-MEM2G FZ-MEM8G Power Supply OMRON Recomendation S8VS-12024 (FZ5-L35 ) S8VS-18024 (FZ5-L35 -10) Input Device Mouse, Keyboard (Commercially available USB devices) 2 - 10 Vision System FH/FZ5 series Hardware Setup Manual (Z366)
Page 57: Flow Of Use Procedure
2 Overview of FH/FZ5 series Flow of Use Procedure The following table shows the flow for using the FH/FZ5. Procedure Description Reference Section 4 Handling and Installation Environment Installation and Wiring Section 5 Setup and Wiring 5-1 When turning ON and Turning ON Power OFF on page 5-3 Vision System FH/FZ5...
Page 58 2 Overview of FH/FZ5 series Procedure Description Reference Vision System FH/FZ5 Execute test measurements. series User's Manual (Cat. (In the Main Window (layout 0), click the [Measure] button.) No. Z365) Vision System FH/FZ5 series Processing Item Testing Adjust the parameters for each processing item. Function Reference Man- ual (Cat.
Page 59 Configuration 3-1 Sensor Controller ..........3-2 3-1-1 FH-1000/FH-3000 Series .
Page 60: Sensor Controller
FZ-S series All of the FZ-S series cameras are connectable. camera Camera I/F OMRON I/F Possible Number of Cap- Refer to About Number of Logging Images or About Max. Number of Loading tured Images Images during Multi-input in the Vision System FH/FZ5 series User's Manual (Cat.
Page 61 3 Configuration Sensor Controller Series FH-3000 series FH-1000 series Type High-speed Controller (4 cores) Standard Controller (2 cores) Sensor Controller Model FH-3050 FH-3050-10 FH-3050-20 FH-1050 FH-1050-10 FH-1050-20 Serial Communication RS-232C × 1 Ethernet Protocol Non-procedure (TCP/UDP) Communi- 1000BASE-T × 1 1000BASE-T × 2 1000BASE-T ×...
Page 62 3 Configuration Sensor Controller Series FH-3000 series FH-1000 series Type High-speed Controller (4 cores) Standard Controller (2 cores) Sensor Controller Model FH-3050 FH-3050-10 FH-3050-20 FH-1050 FH-1050-10 FH-1050-20 When con- Connected to 5.0 A max. 5.4 A max. 6.4 A max. 4.7 A max. 5.0 A max.
Page 63 3 Configuration Component Names and Functions Connector name Description SD memory card Install the SD memory card. Do not plug or unplug the SD memory card during installation con- measurement operation. Otherwise measurement time may be affected or data nector may be destroyed.
Page 64 3 Configuration LED name Description POWER LED Lit while power is ON. ERROR LED Lit when an error has occurred. RUN LED Lit while the layout turned on output setting is displayed. ACCESS LED Blinks while the internal nonvolatile memory is accessed. SD POWER LED Lit while power is supplied to the SD memory card and the card is usable.
Page 65 3 Configuration Dimensions Sensor Controllers FH-series Box-type FH-3050/-3050-10/-3050-20 FH-1050/-1050-10/-1050-20 * The 2-camera type has only two camera connectors, and the 8-camera type has eight camera connectores. * The 2-camera type has only one Ethernet connectors. Four, M4 mounting holes Four, M4 mounting holes with a depth of 4.5 mm with a depth of 4.5 mm 19.5...
Page 66: Fh-L Series
FZ-S series camera All of the FZ-S series cameras are connectable. Main Func- Camera I/F OMRON I/F tions Possible Number of Captured Images Refer to About Number of Logging Images or About Max. Num- ber of Loading Images during Multi-input in the Vision System Possible Number of Logging Images to FH/FZ5 series User's Manual (Cat.
Page 67 3 Configuration Sensor Controller Series FH-L series Type Lite Controller Sensor Controller Model FH-L550 FH-L550-10 Power-supply voltage 20.4 VDC to 26.4 VDC When con- Connected to 2 cameras 3.5 A max. 3.7 A max. nected to a Connected to 4 cameras 5.9 A max.
Page 68 3 Configuration Component Names and Functions LED name Description PWR LED Lit while power is ON. ERROR LED Lit when an error has occurred. RUN LED Lit while the layout turned on output setting is displayed. ACCESS LED Blinks while the internal nonvolatile memory is accessed. SD PWR LED Lit while power is supplied to the SD memory card and the card is usable.
Page 69 3 Configuration Connector name Description SD memory card installation Install the SD memory card. Do not plug or unplug the SD memory connector card during measurement operation. Otherwise measurement time may be affected or data may be destroyed. USB 2.0 connector Connects to USB 2.0.
Page 70 Four, M4 mounting holes with a depth of 6.5 mm 61.6 (Unit: mm) Additional Information We have the 2D CAD data or 3D CAD data. You can download CAD data from www.fa.omron.co.jp. 3 - 12 Vision System FH/FZ5 series Hardware Setup Manual (Z366)
Page 71: Fz5-600/Fz5-1100 Series
FZ-S series camera All of the FZ-S series cameras are connectable. Main Func- Camera I/F OMRON I/F tions Possible Number of Captured Images Refer to About Number of Logging Images or About Max. Num- ber of Loading Images during Multi-input in the Vision System Possible Number of Logging Images to FH/FZ5 series User's Manual (Cat.
Page 72: Fz5-L Series
3 Configuration Sensor Controller Series FZ5-1100 series Type High-speed Controller Sensor Controller Model FZ5-1100 FZ5-1105 FZ5-1100-10 FZ5-1105-10 When con- Connected to 2 cameras 5.0 A max. 7.5 A max. nected to a Connected to 4 cameras Current Controller Connected to 8 cameras consump- When not Connected to 2 cameras...
Page 73 (When the 5 megapixel camera is connected, the maximum tions connectable camera is 2.) Camera I/F OMRON I/F Possible Number of Captured Images Refer to About Number of Logging Images or About Max. Num- ber of Loading Images during Multi-input in the Vision System Possible Number of Logging Images to FH/FZ5 series User's Manual (Cat.
Page 74 3 Configuration Sensor Controller Series FZ5-600 series Type Standard Controller Sensor Controller Model FZ5-600 FZ5-605 FZ5-600-10 FZ5-605-10 Ambient temperature range Operating: 0°C to 45°C (When the built-in FAN is set to slow rotation.) Operating: 0°C to 50°C (When the built-in FAN is set to fast rotation.) Storage: -20 to +65°C Ambient humidity range...
Page 75 Connect the ground wire. Make sure that the controller is grounded with a minal separate ground wire. Monitor connector (ana- Connect a monitor. log RGB) For use this connector, contact OMRON representative. RS-232C/RS-422 con- Connect an external device such as a personal computer or PLC. nector (10) USB connector Connect a USB device.
Page 76 * The size of the 2-camera type is 83. (Unit: mm) Additional Information We have the 2D CAD data or 3D CAD data. You can download CAD data from www.fa.omron.co.jp. 3 - 18 Vision System FH/FZ5 series Hardware Setup Manual (Z366)
Page 77: Fz5-L Series
(When the 5 megapixels camera is connected, the maximum tions connectable camera is 2.) Camera I/F OMRON I/F Possible Number of Captured Images Refer to About Number of Logging Images or About Max. Num- ber of Loading Images during Multi-input in the Vision System Possible Number of Logging Images to FH/FZ5 series User's Manual (Cat.
Page 78 3 Configuration Sensor Controller Series FZ5-L series Type Standard Controller Sensor Controller Model FZ5-L350 FZ5-L355 FZ5-L350-10 FZ5-L355-10 When con- Connected to 2 cameras 4.0 A max. 5.5 A max. nected to a Connected to 4 cameras Controller Current Connected to 8 cameras consump- When not Connected to 2 cameras...
Page 79 3 Configuration Component Names and Functions (10) Connector name Description POWER LED Lit while power is ON. RUN LED Lit while the layout turned on output setting is displayed. ERROR LED Lit when an error has occurred. I/O connector (con- Connect the controller to external devices such as a sync sensor.
Page 80 Four, M4 mounting holes with a depth of 6.5 mm (Unit: mm) Additional Information We have the 2D CAD data or 3D CAD data. You can download CAD data from www.fa.omron.co.jp. 3 - 22 Vision System FH/FZ5 series Hardware Setup Manual (Z366)
Page 81: Camera
3 Configuration Camera 3-2-1 High-speed digital CMOS Camera (FH-S camera series) Precautions for Safe Use About connection of FH-1000, FH-3000, or FH-L series Sensor Controller and FH-SC12/FH-SM12 (12 megapixels camera). • When you connect the Sensor Controller to the FH-SC12/FH-SM12, do not ground the posi- tive terminal of DC24V power source.
Page 82 3 Configuration Model FH-SM04 FH-SC04 FH-SM12 FH-SC12 Image elements CMOS image elements (1-inch equivalent) CMOS image elements (1.76-inch equivalent) Color/Monochrome Monochrome Color Monochrome Color 2040 (H) × 2048 (V) 4084 (H) × 3072 (V) Effective pixels Imaging area H × V 11.26 ×...
Page 83 3 Configuration Dimensions 0.3 Megapixels Camera: FH-SC/-SM 12 22.7 Four, M4 mounting holes with a depth of 4.0 mm Four, M4 mounting holes (8.2) Four, M4 mounting with a depth of 4.0 mm 12 22.7 holes with a depth 11.1 of 4.0 mm 1"-32UNF (C MOUNT)
Page 84 Four, M4 mounting holes with a depth of 5.0 mm (Unit: mm) Additional Information We have the 2D CAD data or 3D CAD data. You can download CAD data from www.fa.omron.co.jp. 3 - 26 Vision System FH/FZ5 series Hardware Setup Manual (Z366)
Page 85: Digital Cmos Cameras: Fh-S Camera Series
3 Configuration 3-2-2 Digital CMOS Cameras: FH-S Camera Series Specification Model FH-SM05R FH-SC05R Image Elements CMOS image elements (1/2.5-inch equivalent) Color/Monochrome Monochrome Color Effective Pixels 2592 (H) × 1944 (V) Imaging area H × V 5.70 × 4.28 (7.13 mm) (opposing corner) 2.2 ( m) ×...
Page 86: Digital Ccd Cameras: Fz-S Camera Series
3 Configuration 3-2-3 Digital CCD Cameras: FZ-S Camera Series Specification Model FZ-S FZ-SC FZ-S2M FZ-SC2M FZ-S5M2 FZ-SC5M2 Image ele- Interline transfer reading all pix- Interline transfer reading all pix- Interline transfer reading all pix- ments els, CCD image elements els, CCD image elements els, CCD image elements (1/3-inch equivalent) (1/1.8-inch equivalent)
Page 87 3 Configuration Dimensions 0.3 Megapixels Camera: FZ-S/-SC 14.5 22 Three, M2 mounting holes with a depth of 3.0 mm Three, M2 mounting (7.3) holes with a depth of 3.0mm (both sides) 14.5 10.5 (5.4) 1"-32UN-2A (C mount) 33.5 10.5 9.5 9.5 Two, M4 mounting holes with a depth of 5.5 mm...
Page 88 10.5 15.5 9.5 9.5 31.7 19±0.1 Mounting Holes (Unit: mm) Additional Information We have the 2D CAD data or 3D CAD data. You can download CAD data from www.fa.omron.co.jp. 3 - 30 Vision System FH/FZ5 series Hardware Setup Manual (Z366)
Page 89: High-Speed Digital Ccd Cameras : Fz-Sh Camera Series
5.5 mm 1/4” 20UNC with a depth of 5.5 mm 40.9 Additional Information We have the 2D CAD data or 3D CAD data. You can download CAD data from www.fa.omron.co.jp. Vision System FH/FZ5 series Hardware Setup Manual (Z366) 3 - 31...
Page 90: Small Digital Ccd Cameras: Fz-S Camera Series
3 Configuration 3-2-5 Small Digital CCD Cameras: FZ-S Camera Series Specification Model FZ-SF FZ-SFC FZ-SP FZ-SPC Image elements Interline transfer reading all pixels, CCD image elements (1/3-inch equivalent) Color/Monochrome Monochrome Color Monochrome Color Effective pixels 640 (H) × 480 (V) Imaging area H ×...
Page 91 3 Configuration Dimensions Camera Head a) Flat Camera: FZ-SF/-SFC Two-4.3 dia. 16.9 13.5 (From ccd surface) Four-4.3 dia. 3 dia. 12.5 dia. (Unit: mm) 16 pin round connector b) Pen-shaped Camera: FZ-SP/-SPC 9.5 16 Four, M1.7 mounting holes with a depth of 1.5 mm 3000 11.5 Eight, M1.7 mounting holes...
Page 92 (Unit: mm) 1/4” 20UNC with a depth of 5.5 mm Additional Information We have the 2D CAD data or 3D CAD data. You can download CAD data from www.fa.omron.co.jp. 3 - 34 Vision System FH/FZ5 series Hardware Setup Manual (Z366)
Page 93: Intelligent Compact Digital Cmos Camera: Fz-S Camera Series
3 Configuration 3-2-6 Intelligent Compact Digital CMOS Camera: FZ-S camera Series Specification Model FZ-SQ010F FZ-SQ050F FZ-SQ100F FZ-SQ100N Image elements CMOS color image elements (1/3-inch equivalent) Color/Monochrome Color Effective pixels 752 (H) × 480 (V) Imaging area H × V 4.51 × 2.88 (5.35 mm) (opposing corner) 6.0 ( m) ×...
Page 94 3 Configuration Dimensions Narrow view: FZ-SQ010F Standard view: FZ-SQ050F Optical axis Mounting Bracket *1 Polarizing Filter Attachment 1/4-20UNC Depth: 6 Four, M4 Depth: 6 (57) Mounting Hole Dimensions Two, 4.5 dia. 20±0.1 (Unit: mm) Tightening torque: 1.2 N·m *1. The mounting brackets can be connected to either side. 3 - 36 Vision System FH/FZ5 series Hardware Setup Manual (Z366)
Page 95 *1. The mounting brackets can be connected to either side. Additional Information We have the 2D CAD data or 3D CAD data. You can download CAD data from www.fa.omron.co.jp. Vision System FH/FZ5 series Hardware Setup Manual (Z366) 3 - 37...
Page 96: Camera Cable
Please ensure that the name plate side of the cable is connected to the controller. Additional Information We have the 2D CAD data or 3D CAD data. You can download CAD data from www.fa.omron.co.jp. 3 - 38 Vision System FH/FZ5 series Hardware Setup Manual (Z366)
Page 97: Bend Resistant Camera Cable And Bend Resistant Right-Angle Camera Cable
*2. Each camera cables has polarity. Please ensure that the name plate side of the cable is connected to the con- troller. Additional Information We have the 2D CAD data or 3D CAD data. You can download CAD data from www.fa.omron.co.jp. Vision System FH/FZ5 series Hardware Setup Manual (Z366) 3 - 39...
Page 98: Long-Distance Camera Cable And Long-Distance Right-Angle Camera Cable
*1. Each camera cables has polarity. Please ensure that the name plate side of the cable is connected to the con- troller. *2. Cable is available in 15 m. Additional Information We have the 2D CAD data or 3D CAD data. You can download CAD data from www.fa.omron.co.jp. 3 - 40 Vision System FH/FZ5 series Hardware Setup Manual (Z366)
Page 99: Cable Connection Table
3 Configuration 3-3-4 Cable Connection Table For connection of camera cables, refer to the following table. Camera Cable for FH-S Camera Series High-speed digital CMOS Camera (Standalone) 0.3 mega- Model of pixel cam- 2 megapixel camera 4 megapixel camera Name Sensor Length Controller...
Page 100 3 Configuration Camera Cable for FZ-S Camera Series Digital CCD Camera (Standalone) Model of Name Sensor Length 0.3 megapixel camera 2 megapixel camera 5 megapixel camera Controller FZ-S/SC FZ-S2M/SC2M FZ-S5M2/SC5M2 Camera cable FZ-VS3 Right-angle Camera FZ-VSL3 cable × 10 m Bend resistant Cam- FZ-VSB3 era cable...
Page 101: Cable Extension Units
(Camera side) Indicator φ4-3.4 Camera Cable Connector (Controller side) Power terminal Additional Information We have the 2D CAD data or 3D CAD data. You can download CAD data from www.fa.omron.co.jp. Vision System FH/FZ5 series Hardware Setup Manual (Z366) 3 - 43...
Page 102 3 Configuration Maximum Extension Length Using Cable Extension Units FZ-VSJ Max. num- Using Cable Extension Units FZ-VSJ Trans- No. of CH ber of mis- Maximum cable used for connect- Max. sion length using 1 Item Model connec- able cable Connection configuration speed Camera Cable Extension...
Page 103 3 Configuration Connection Configuration Connection configuration of FH-1000 or FH-3000 Sensor Controller and Camera are the bellows. Connection configuration using the maximum length of Camera Cables Remarks Con- 15 m 15 m 15 m figura- tion 1 Con- Camera cable figura- 15 m 15 m...
Page 104: Lens
3 Configuration Lens 3-4-1 C-mount Lens for 1/3-inch Image Sensor FH-S, FZ-SH, and FZ-S are recommended. Specification 3Z4S-LE 3Z4S-LE 3Z4S-LE 3Z4S-LE Model SV-03514V SV-04514V SV-0614V SV-0813V Appearance/Dimen- sions (mm) 29.5 dia. 29.5 dia. 29 dia. 30.4 28 dia. 29.5 30.0 34.0 Focal length 3.5 mm...
Page 105: C-Mount Lens For 2/3-Inch Image Sensor
3 Configuration 3-4-2 C-mount Lens for 2/3-inch Image Sensor FZ-S 2M, FZ-S 5M2, and FH-S 05R are recommended. 3Z4S-LE SV-7525H and 3Z4S-LE SV-10028H are also available to use FH-S 02/FH-S 04. Specification 3Z4S-LE 3Z4S-LE 3Z4S-LE 3Z4S-LE 3Z4S-LE Model SV-0614H SV-0814H SV-1214H SV-1614H SV-2514H...
Page 106: C-Mount Lens For 1-Inch Image Sensor
3 Configuration 3-4-3 C-mount Lens for 1-inch Image Sensor FH-S 02 and FH-S 04 are recommended. When the focal distance is 75 m or 100 m, 3Z4S-LE SV-7525H and 3Z4S-LE SV-10028H are also avail- able. Specification 3Z4S-LE 3Z4S-LE 3Z4S-LE 3Z4S-LE Model VS-0618H1 VS-0814H1...
Page 107: M42-Mount Lens For Large Image Sensor
3 Configuration 3-4-4 M42-mount Lens for Large Image Sensor FH-S 12 is recommended. Specification 3Z4S-LE 3Z4S-LE 3Z4S-LE Model VS-L1828/M42-10 VS-L2526/M42-10 VS-L3528/M42-10 Appearance/Dimen- sions (mm) 58.5 dia. 64.5 dia. 58.5 dia. Focal length 18 mm 25 mm 35 mm Aperture (F No.) 2.8 to 16 2.6 to 16 2.8 to 16...
Page 108: Vibration And Shock Resistant C-Mount Lens For 2/3-Inch Image Sensor
3 Configuration 3-4-6 Vibration and Shock Resistant C-mount Lens for 2/3-inch Image Sensor FH-S , FZ-S 2M, FZ-S 5M2, FZ-SH , and FZ-S are recommended. Specification Model 3Z4S-LE VS-MC15- Appearance/Dimen- sions (mm) 31 dia. 25.4[0.03 ] to 29.5[0.3 ] Focal length 15 mm Filter size M27.0 P0.5...
Page 109 3 Configuration Model 3Z4S-LE VS-MC30- Appearance/Dimen- sions (mm) 31 dia. 24.0[0.06 ] to 35.7[0.45 ] Focal length 30 mm Filter size M27.0 P0.5 0.06 × 0.15 × 0.45 × Optical magnification Aperture (fixed F No.) 47.1 131.9 188.4 22.9 32.7 Depth of field (mm) Maximum sensor size 2/3 inch...
Page 110 3 Configuration Model 3Z4S-LE VS-MC75- Appearance/Dimen- sions (mm) 31 dia. 70.0[0.14 ] to 105.5[0.62 ] Focal length 75 mm Filter size M27.0 P0.5 0.14 × 0.2 × 0.62 × Optical magnification Aperture (fixed F No.) 17.7 26.1 37.2 13.4 19.2 Depth of field (mm) Maximum sensor size 2/3 inch...
Page 111: High-Resolution Telecentric Lens For C-Mount Lens For 2/3-Inch Image Sensor
3 Configuration 3-4-7 High-resolution Telecentric Lens for C-mount Lens for 2/3-inch Image Sensor FZ-S , FZ-SH , FZ-S 2M, FZ-S 5M2, or FH-S are recommended. Specification 3Z4S-LE 3Z4S-LE 3Z4S-LE 3Z4S-LE VS-TCH05 VS-TCH05 VS-TCH1 VS-TCH1 Model -110 -110 0.5 × 1.0 × Optical magnification (±5%) 9.6 ×...
Page 112 3 Configuration 3Z4S-LE 3Z4S-LE VS-TCH4 VS-TCH4 Model -110 Optical magnification (±5%) 4.0 × 1.2 × 0.9 Field of FH-SC/-SM 1/3 inch equiva- view lent (±5%) 2.8 × 3.0 FH-SC2M/-SM2M 2/3 inch equiva- (V × H) lent (mm) 1.2 × 0.9 FZ-SC/-S 1/3 inch equiva- lent...
Page 113: Extension Tubes
3 Configuration 3-4-8 Extension Tubes Specification Lenses For Small Digital CCD Cameras For M42 mount Lenses For C mount Lenses Model 3Z4S-LE VS-EXR/M42 3Z4S-LE SV-EXR FZ-LESR Contents Set of 5 tubes (20 mm, 10 mm, 8 Set of 7 tubes (40 mm, 20 mm,10 Set of 3 tubes (15 mm,10 mm, 5 mm, 2 mm, and 1 mm) mm, 5 mm, 2.0 mm, 1.0 mm, and...
Page 114: Meaning Of Optical Chart
3 Configuration 3-4-9 Meaning of Optical Chart Select lens appropriate for the camera. For more details, refer to Vision Accessory Catalog (Cat. No. Q198). How-to View the Optical Chart The X axis of the optical chart shows the field of vision (mm) The Y axis of the optical chart shows the camera installation distance (mm) or WD Field of vision Lens...
Page 115 3 Configuration Optical Chart Normal Lenses (Seven Types) a) Digital Camera (Standalone): FZ-S , FZ-SH , or FH-S (Using 3Z4S-LE SV-V Series) 10,000 t0 t0 3Z4S-LE t0 t0 t0 t0 SV-10035V t5 t5 t0 t0 SV-7527V t5 t5 t0 t0 SV-5018V t0 t0 SV-3518V...
Page 116 3 Configuration c) Digital CCD Camera (Standalone): FZ-S 5M2 (Using 3Z4S-LE SV-H Series) 10,000 t0 t0 t0 t0 t0 t0 t5 t5 t0 t0 t0 t0 3Z4S-LE 1,000 t5 t5 t30 t25 t0 t0 SV-10028H t50 t40 t0 t0 SV-7525H t5 t5 t50 t40 t0 t0...
Page 117 3 Configuration e) Small Digital CCD Camera: FZ-SP /FZ-SF (FZ-LE S Series) 10,000 FZ-LES30 FZ-LES16 FZ-LES6 FZ-LES3 1,000 1,000 Y field of view (mm) f) High-speed Digital CMOS Camera (Standalone): FH-S 02 (Using 3Z4S-LE VS-H1 Series) 10,000 3Z4S-LE SV-10028H SV-7525H VS-5018H1 VS-3514H1 VS-2514H1...
Page 118 3 Configuration g) High-speed Digital CMOS Camera (Standalone): FH-S 04 (Using 3Z4S-LE VS-H1 Series) 10,000 3Z4S-LE SV-10028H SV-7525H VS-5018H1 VS-3514H1 VS-2514H1 1,000 VS-1614H1N VS-1214H1 VS-0814H1 VS-0618H1 t0.5 t0.5 t0.5 t0.5 t0.5 t0.5 Y field of view (mm) h) High-speed Digital CMOS Camera (Standalone): FH-S 12 (Using 3Z4S-LE VS-L/M42 Series) 10,000 3Z4S-LE...
Page 119 3 Configuration Vibration/Shock-resistance Lens (Six Types) a) Digital Camera (Standalone): FZ-S , FZ-SH , or FH-S (Using 3Z4S-LE VS-MC Series) 10,000 3Z4S-LE VS-MC75 VS-MC50 VS-MC35 VS-MC30 VS-MC25N VS-MC20 VS-MC15 1,000 1,000 Y field of view (mm) b) Digital Camera (Standalone): FZ-S 2M (Using 3Z4S-LE VS-MC Series) 1,000 3Z4S-LE...
Page 120 3 Configuration c) Digital CCD Camera (Standalone): FZ-S 5M2 (Using 3Z4S-LE VS-MC Series) 1,000 3Z4S-LE VS-MC75 VS-MC50 VS-MC35 VS-MC30 VS-MC25N VS-MC20 VS-MC15 Y field of view (mm) d) High-speed Digital CMOS Camera (Standalone): FH-S 02 (Using 3Z4S-LE VS-MCH Series) 10,000 3Z4S-LE VS-MCH100 VS-MCH75...
Page 121 3 Configuration e) High-speed Digital CMOS Camera (Standalone): FH-S 04 (Using 3Z4S-LE VS-MCH Series) 10,000 3Z4S-LE VS-MCH100 VS-MCH75 VS-MCH50 VS-MCH35 1,000 VS-MCH25 VS-MCH16 VS-MCH12 1000 10000 Y field of view (mm) f) High-speed Digital CMOS Camera (Standalone): FH-S 12 (Using 3Z4S-LE VS-MCL/M42 Series) 10,000 3Z4S-LE VS-MCL100/M42-10...
Page 122: Lighting, Lighting Controller, And Cables
3 Configuration Lighting, Lighting Controller, and Cables Describes the typical example of Lighting or Lighting Controller. Appear- Description Model ance External Lighting FLV series FL series Lighting Controller For FLV-Series Camera Mount Lighting Con- FLV-TCC series troller (Required to con- trol external lighting Analog Lighting Controller FLV-ATC series...
Page 123: Touch Panel Monitor And Cable
3 Configuration Touch Panel Monitor and Cable Touch Panel Monitor of FH-MT12 is connectable FH-1000, FH-3000, and FH-L Sensor Controller whose software is Ver.5.32 or later. For connection of Touch Panel Monitor and FH Sensor Controller, the monitor cable for video and touch panel cable are necessary.
Page 124 3 Configuration Component Names and Functions ●Front view ●Rear view (2) VESA mounting hole pitch 75 mm (M4) (1) LED indicator lamp (3) VESA mounting hole pitch 100 mm (M4) (4) USB retaining bracket (5) Power supply terminal ●Connection terminal (7) OSD Menu button (8) RS-232C (6) Monitor connector...
Page 125 3 Configuration Touch Panel Cable Use the USB cable for the connection cable of Touch Panel Monitor. Use RS-232C cable for the connection cable of Touch Panel Monitor in the following cases. • When the distance Touch Panel Monitor and FH Sensor Controller is 5 m or more. •...
Page 126: Connection Example
3 Configuration Connection Example USB Connection (Cable Length Up to 5 m) Connect a cable to an arbitrary USB port of the FH controller. Type B Type A Touch panel cable(USB): FH-VUAB FH-MT12 D-Sub DVI-A Monitor cable: FH-VMDA DVI-I FH controller Analog RGB RS-232C Connection (Cable Length Up to 10 m) Touch panel cable(RS-232C):...
Page 127 Connect the 24 VDC power source. 24 VDC Recommended model Power supply by OMRON: 24 VDC S8VS-03024 • Keep the power supply wires as short as possible. (Max.2 m) • If UL's certification is required, use a UL class II power supply.
Page 128 3 Configuration DVI-Analog Conversion Cable for Touch Panel Monitor: FH-VMDA 45±5 45±5 10±2 17-pin DVI connector 15-pin D-SUB connector *1. Cable is available in 2 m/5 m/10 m. RS-232C Cable for Touch Panel Monitor: XW2Z- PP-1 9-pin D-SUB connector 9-pin D-SUB connector *1.
Page 129: Lcd And Cable
3 Configuration LCD and Cable Specification LCD Monitor Model FZ-M08 Size 8.4 inches Type Liquid crystal color TFT 1,024 × 768 dots Resolution Input signal Analog RGB video input 1 channel Power supply voltage 21.6 to 26.4 VDC Current consumption Approx.
Page 130: Front View
24 VDC (Outside diameter of crimp terminal: Dia 5.5 mm maximum) Recommended model Power OMRON Corporation-manufactured supply 24 VDC S8VS-03024 • Keep the power supply wires as short as possible (maximum 10 m). • If UL recognition is required, use a UL class II power supply.
Page 131 3 Configuration Dimensions Mountable board thickiness:1.6 to 4.8 (103.5) (31.5) 4-M4 (90) (130) (172) +0.5 161.5 -0mm +0.5 221.5 -0mm Panel cut drawing (Unit: mm) Monitor Cable: FZ-VM 29.8 15.6 30±5 30±5 2-15 pin rectangular connector (Unit: mm) *1. Cable: 2m and 5m DVI-I -RGB Conversion Connector: FH-VMRGB 63.8 (Unit: mm)
Page 132: Sysmac Studio
Sysmac Studio When you connect the FH-1000 or FH-3000 Sensor Controller and Sysmac Studio Standard Edi- tion/Version Edition, use the latest version. FH Series Version of FH Series Corresponding version of Sysmac Studio Standard Edition/Vision Edition FH-3050 (- ) Version 5.60 Supported by version 1.15 or higher...
Page 133 Handling and Installation Environ- ment 4-1 All Series ........... . . 4-2 4-2 FH-1000/FH-3000 Series .
Page 134: All Series
4 Handling and Installation Environment All Series WARNING This product must be used according to this manual or Instruction Sheet. Failure to observe this may result in impairment of functions and performance of the product. This product is not designed or rated for ensuring safety of persons. Do not use it for such purposes.
Page 135 4 Handling and Installation Environment Precautions for Correct Use Installation and Storage Sites • Install and store the product in a location that meets the following conditions: • No rapid changes in temperature (place where dew does not form) • No presence of corrosive or flammable gases •...
Page 136: Fh-1000/Fh-3000 Series
4 Handling and Installation Environment FH-1000/FH-3000 Series Precautions for Correct Use Ambient Temperature • Install and store the product in a location that meets the following conditions: • Surrounding temperature of 0 to 50°C (-20 to +65°C in storage) • Relative humidity of between 35 to 85%RH •...
Page 137: Fh-L Series
4 Handling and Installation Environment FH-L Series Precautions for Correct Use Ambient Temperature • Install and store the product in a location that meets the following conditions: • Surrounding temperature of 0 to 55°C (-25 to +70°C in storage) • Relative humidity of between 10 to 90%RH •...
Page 138: Fz5 Series
4 Handling and Installation Environment FZ5 Series Precautions for Correct Use Ambient Temperature • Install and store the product in a location that meets the following conditions: • Surrounding temperature of 0 to 50°C (-20 to +65°C in storage) • Relative humidity of between 35 to 85%RH •...
Page 139: Fz5-L Series
4 Handling and Installation Environment FZ5-L Series Precautions for Correct Use Ambient Temperature • Install and store the product in a location that meets the following conditions: • Surrounding temperature of 0 to 50°C (-20 to +65°C in storage) • Relative humidity of between 35 to 85%RH •...
Page 140 4 Handling and Installation Environment 4 - 8 Vision System FH/FZ5 series Hardware Setup Manual (Z366)
Page 141: Setup And Wiring
Setup and Wiring 5-1 When turning ON and OFF ........5-3 5-1-1 All Series .
Page 142 5 Setup and Wiring 5-8 Installation in a Control Panel ........5-35 5-8-1 All Series .
Page 143: When Turning On And Off
Connecting the cable with power supplied may result in damage of the camera or peripheral devices. • Should you notice any abnormalities, immediately stop use, turn OFF the power supply, and contact your OMRON representative. Precautions for Correct Use Turning OFF the Power When a message is displayed indicating that a task is in progress, do not turn OFF the power.
Page 144: Fh-1000/Fh-3000 Series
5 Setup and Wiring 5-1-2 FH-1000/FH-3000 Series Precautions for Safe Use • Re-confirm the followings before turning ON the power. • Is the correct voltage and polarity of the power (ENC0_VDD/GND ENC1_VDD/GND) which supplies to encoder cable (DC5)? • Re-check the ground wire before turning ON the power. 5-1-3 FH-L Series Precautions for Safe Use...
Page 145: Fail-Safe Measures
5 Setup and Wiring Fail-Safe Measures The fail-safe measures are the same for each series. Confirm the following instructions. WARNING Please take external safety measures so that the system as a whole should be on the safe side even if a failure of a Sensor Controller or an error due to an external factor occurred. An abnormal operation may result in serious accident.
Page 146: Sensor Controller Installation
5 Setup and Wiring Sensor Controller Installation 5-3-1 All Series Precautions for Safe Use Power Supply and Wiring • Make sure to use the product with the power supply voltage specified by this manual. • Use a DC power supply with safety measures against high-voltage spikes (safety extra low-voltage circuits on the secondary side).
Page 147: Fh-1000/Fh-3000 Series
5 Setup and Wiring 5-3-2 FH-1000/FH-3000 Series Precautions for Safe Use Power Supply and Wiring • Keep the power supply wires as short as possible (Max. 2 m). • Use the wire of a suitable size (AWG 10 to 16) according to the current consumption. Ground •...
Page 148 5 Setup and Wiring Connection of Terminal Block of FH-1000/FH-3000 Series Connecting of Sensor Controller’s terminal block in order to connect package the terminal block con- nector (male; FH-XCN). Use the specified wire size (AWG10 to 16) and keep the power supply wires as short as possible (Max. 2 m). Insert the end of the signal line (electric wire) into the terminal block connector (male), and tighten the three screws on the connector top to fix the wire.
Page 149 Recommended Power Source of FH-1000/FH-3000 Series Power source types for FH series differ depending on the number of cameras due to current consump- tion differences. Refer to the following table to use the appropriate type. When you connect your cam- era to the lighting via Light Controller, the current consumption is same as when the Intelligent Compact Digital camera is connected.
Page 150 5 Setup and Wiring Mounting of FH-1000/FH-3000 Series • Tighten the screws securely when installing the product. • For good ventilation, provide a clearance of 50 mm or more above the sensor controller away from other devices in the normal floor mounting. For the right and left sides, provide a clearance of 30 mm or more, and for the back side, 15 mm or more.
Page 151: Fh-L Series
Power Supply and Wiring • Keep the power supply wires as short as possible (Max.2 m). • Use the specified wire size (AWG12 to 16). • Recommended power source for FH-L series: OMRON S8VK-G 24 or S8VS- Ground • The power supply circuit of the Sensor Controller is not insulated from the internal circuit.
Page 152 5 Setup and Wiring Connection of Terminal Block of FH-L Series Connect to the terminal block by using the terminal connector, male: FH-XCN-L, which is packaged with Sensor Controller. Use the wire of a suitable size (AWG 12 to 16) according to the current consumption. Keep the power supply wires as short as possible: Max.
Page 153 5 Setup and Wiring Recommended Power Source for FH-L Series The power source connected to the FH-L series Sensor Controller changes the power consumption depending on the number of camera. Refer to the following table. When you connect the camera using lighting Controller, the power consumption is same when connect to the Intelligent Compact Digital Camera.
Page 154 5 Setup and Wiring Mounting of FH-L Series • Make sure to tighten all installation screws securely. • For good ventilation, provide a clearance of 50 mm or more above the sensor controller away from other devices in the normal floor mounting. For the right and left sides, provide a clearance of 30 mm or more, and for the back side, 15 mm or more.
Page 155 5 Setup and Wiring Mounting of the Back Side Clearance: 50 mm Clearance: 50 mm Clearance: 50 mm Clearance: 30 mm Clearance: 30 mm Clearance: 30 mm Clearance: 30 mm 10.5 Four, M4 depth 6.5 • • • Recommended tightening torque: 0.54 N m to 0.6 N ±...
Page 156 5 Setup and Wiring Mounting the DIN rail Mount DIN rail mounting bracket: FH-XDM-L, to the four mount holes on the back of the Sensor Controller. Mount the DIN rail. Screw for Fixing Four, M4 x 10 FH-XDM-L 10.5 Four, M4 depth 6.5 •...
Page 157 5 Setup and Wiring • Dimensions of DIN rail mounting bracket: FH-XDM-L (Unit: mm) Vision System FH/FZ5 series Hardware Setup Manual (Z366) 5 - 17...
Page 158 5 Setup and Wiring • When mounting the DIN rail, for improvement of heat dissipation, install the product in the follow- ing orientation only. Clearance: 50 mm Clearance: 50 mm Clearance: 50 mm Clearance: 30 mm Clearance: 30 mm Clearance: 30 mm Clearance: 15 mm Clearance: 15 mm Clearance: 15 mm...
Page 159 5 Setup and Wiring • When mounting the Sensor Controller to the DIN rail, click the rail stoppers, hook the part of A to rail one to the end, and then push up the rail stoppers with pushing to B direction. •...
Page 160 5 Setup and Wiring • The following items are recommended for mounting DIN rail. Name Model Manufacturer Note DIN35 mm rail NS 35/ 7,5 PERF PHOENIX CONTACT • Length: 75.5/95.5/115.5/200 cm • Material: Iron • Surface: Conductive End plate NS 35/ 15 PERF PHOENIX CONTACT •...
Page 161: Fz5 Series
5 Setup and Wiring 5-3-4 FZ5 Series Precautions for Safe Use Power Supply and Wiring • Keep the power supply wires as short as possible (Max.10 m). • Use the cables and crimping terminals with the specified dimensions. Do not directly connect an electric wire to the terminal lock that is simply twisted. •...
Page 162 Make sure that the controller is grounded with a separate ground wire. After wiring, replace the terminal cover. Recommended Power Source for FZ5 Series OMRON S8VS-18024 of S8VS series Mounting of the FZ5 Series • Make sure to tighten all installation screws securely.
Page 163 5 Setup and Wiring Panel mounting (1) Make a mount hole on the panel. (Unit: mm) Panel thickness range: 1.6 to 4.8 mm Panel material: Metal (iron, aluminum or stainless) * No burr allowed (2) Insert the LCD integrated controller into the hole, from the front panel.
Page 164 Do not directly connect an electric wire to the terminal block that is simply twisted. After wiring, replace the terminal cover. Recommended Power Source for FH5-L Series FZ5-L35 (Camera 2ch): OMRON S8VS-12024 FZ5-L35 -10 (Camera 4ch): OMRON S8VS-18024 5 - 24 Vision System FH/FZ5 series Hardware Setup Manual (Z366)
Page 165 5 Setup and Wiring Mounting of the FZ5-L Series • Make sure to tighten all installation screws securely. • Maintain a minimum clearance of 50 mm above the controller to improve air circulation. A minimum clearance of 25 mm between other devices must also be maintained on the right, left and back sides of product.
Page 166: Setup Touch Panel Monitor Or Monitor
5 Setup and Wiring Setup Touch Panel Monitor or Moni- Describes the notifications of Sensor Controller when you setup Touch Panel Monitor or Monitor. For handling or functions of monitor, refer to each of instruction sheet. 5-4-1 All Series Precautions for Safe Use •...
Page 167: Fh-L Series
5 Setup and Wiring 5-4-3 FH-L Series Precautions for Safe Use • Please insert monitor connector perpendicularly so that the connector resin part and pin are not rubbing against each other. Damaged pin may cause contact failure due to generation and invasion of resin powder.
Page 168: Camera Installation
5 Setup and Wiring Camera Installation Guidelines and precautions for Sensor Controller installation when cameras are also installed. For handling and function information for specific cameras, refer to the appropriate instruction sheet. 5-5-1 All Series WARNING Since camera that can be connected with this product emits a visible light that may have an adverse effect on the eyes, do not stare directly into the light emitted from the LED.
Page 169 5 Setup and Wiring 5-5-2 FH-1000/FH-3000 Series Precautions for Safe Use Ground When the connected camera to the Sensor Control comes packaged with a base, make sure to mount with the base. Since the enclosure of the camera main body made of metals is short-circuited with the internal circuit, the internal circuit might be short-circuited with FG if no base is used, so that failures or malfunctions may be caused.
Page 170: Fh-L Series
5 Setup and Wiring 5-5-3 FH-L Series Precautions for Safe Use Ground When the connected camera to the Sensor Control comes packaged with a base, make sure to mount with the base. Since the enclosure of the camera main body made of metals is short-circuited with the internal circuit, the internal circuit might be short-circuited with FG if no base is used, so that failures or malfunctions may be caused.
Page 171: Fz5-L Series
5 Setup and Wiring 5-5-5 FZ5-L Series Precautions for Safe Use Ground When the connected camera to the Sensor Control comes packaged with a base, make sure to mount with the base. Since the enclosure of the camera main body made of metals is short-circuited with the internal circuit, the internal circuit might be short-circuited with FG if no base is used, so that failures or malfunctions may be caused.
Page 172: Insert Sd Memory Card Or Usb Memory
5 Setup and Wiring Insert SD Memory Card or USB mem- Precautions for Correct Use When removing USB memory • Confirm the SD memory card of USB memory is not in running, and then remove it. • Before removing a USB memory device or SD memory card, make sure that data is not being read or written to them.
Page 173: Fh-L Series
5 Setup and Wiring 5-6-2 FH-L Series Precautions for Correct Use Handling of SD memory card • When you touch a terminal part of SD memory card, antistatic is required by using a wrist strap or others. • Do not insert an SD memory card in the reverse orientation, at an angle, or in a twisting man- ner.
Page 174: Use By Connecting Software
Sysmac Studio FH tool is supported only FH-1000 and FH-3000 series. When you purchase these series newly, both software DVD and icons are required. Additional Information For Sysmac Studio FH tool, refer to the Vision System FH Series Operation Manual for Sysmac Studio (Cat. No. Z343). 5-7-2 FZ_FH Remote Operation Tool FZ_FH Remote Operation tool is supported all of the series;...
Page 175: Installation In A Control Panel
5 Setup and Wiring Installation in a Control Panel When the Sensor Controller is being installed in a cabinet or control panel, be sure to provide proper ambient conditions as well as access for operation and maintenance. 5-8-1 All Series Precautions for Safe Use Installation Environment •...
Page 176 5 Setup and Wiring Precautions for Correct Use Installation and Storage Sites Install and store the product in a location that meets the following conditions: • No rapid changes in temperature (place where dew does not form) • No presence of corrosive or flammable gases •...
Page 177 5 Setup and Wiring Vibration and Shock The Controller is tested for conformity with the sine wave vibration test method (IEC 60068-2-6) and the shock test method (IEC 60068-2-27) of the Environmental Testing for Electrotechnical Products. It is designed so that malfunctioning will not occur within the specifications for vibration and shock. If, how- ever, the Controller is to be used in a location in which it will be directly subjected to regular vibration or shock, then implement the following countermeasures: •...
Page 178: Fh-1000/Fh-3000 Series
5 Setup and Wiring 5-8-2 FH-1000/FH-3000 Series Precautions for Correct Use Ambient Temperature • Install and store the product in a location that meets the following conditions: °C °C • Surrounding temperature of 0 to 50 (-20 to +65 in storage) •...
Page 179 5 Setup and Wiring Accessibility for Operation and Maintenance When you connect the cable to the Sensor Controller, secure the minimum bending radius of the cable or cable connector. Minimum bending radius Installation in a Control Panel • Make sure to tighten all installation screws securely. •...
Page 180: Fh-L Series
5 Setup and Wiring Bottom Mounting • Bottom (Unit: mm) 4-M3 depth 4.5 (mounting screw hole) Insulating leg: 4 26.7 148.5 * Do not remove the Insulating leg. Fix the Insulating leg to secure the ventilation path. * Recommended tightening torque: 0.54 N•m to 0.6 N•m * The tolerance is ±0.2 mm.
Page 181 5 Setup and Wiring Accessibility for Operation and Maintenance When you connect the cable to the Sensor Controller, secure the minimum bending radius of the cable or cable connector. Minimum bending radius Installation in a Control Panel • Make sure to tighten all installation screws securely. •...
Page 182 5 Setup and Wiring Mounting of the Back Side Clearance: 50 mm Clearance: 50 mm Clearance: 50 mm Clearance: 30 mm Clearance: 30 mm Clearance: 30 mm Clearance: 30 mm 10.5 Four, M4 depth 6.5 • • • Recommended tightening torque: 0.54 N m to 0.6 N ±...
Page 183 5 Setup and Wiring Mounting the DIN rail Mount DIN rail mounting bracket: FH-XDM-L, to the four mount holes on the back of the Sensor Controller. Mount the DIN rail. Screw for Fixing Four, M4 x 10 FH-XDM-L 10.5 Four, M4 depth 6.5 •...
Page 184 5 Setup and Wiring • Dimensions of DIN rail mounting bracket: FH-XDM-L (Unit: mm) 5 - 44 Vision System FH/FZ5 series Hardware Setup Manual (Z366)
Page 185 5 Setup and Wiring • When mounting the DIN rail, for improvement of heat dissipation, install the product in the follow- ing orientation only. • Do not install in this orientation. Set DIN rail botton of the Sensor Controller. Set DIN rail above of the Sensor Controller. DIN Track DIN Track Set DIN rail vertical of the Sensor Controller.
Page 186 5 Setup and Wiring • When mounting the Sensor Controller to the DIN rail, click the rail stoppers, hook the part of A to rail one to the end, and then push up the rail stoppers with pushing to B direction. •...
Page 187 5 Setup and Wiring • The following items are recommended for mounting DIN rail. Name Model Manufacturer Note DIN35 mm rail NS 35/ 7,5 PERF PHOENIX CONTACT • Length: 75.5/95.5/115.5/200 cm • Material: Iron • Surface: Conductive End plate NS 35/ 15 PERF PHOENIX CONTACT •...
Page 188: Fz5 Series
5 Setup and Wiring 5-8-4 FZ5 Series Precautions for Correct Use Ambient Temperature • Install and store the product in a location that meets the following conditions: • Surrounding temperature of 0 to 50°C (-20 to +65°C in storage) • Relative humidity of between 35 to 85%RH •...
Page 189 5 Setup and Wiring Installation in a Control Panel Panel mounting (1) Make a mount hole on the panel. (Unit: mm) Panel thickness range: 1.6 to 4.8 mm Panel material: Metal (iron, aluminum or stainless) * No burr allowed (2) Insert the LCD integrated controller into the hole, from the front panel.
Page 190: Fz5-L Series
5 Setup and Wiring 5-8-5 FZ5-L Series Precautions for Correct Use Ambient Temperature • Install and store the product in a location that meets the following conditions: • Surrounding temperature of 0 to 50°C (-20 to +65°C in storage) • Relative humidity of between 35 to 85%RH •...
Page 191 5 Setup and Wiring Installation in a Control Panel 4-M4 depth 6.5 Insulation leg Note Fix without removing the insulation leg because neither the ventilation route is closed nor the case are con- nected with FG. Vision System FH/FZ5 series Hardware Setup Manual (Z366) 5 - 51...
Page 192 5 Setup and Wiring 5 - 52 Vision System FH/FZ5 series Hardware Setup Manual (Z366)
Page 193 I/O Interface 6-1 Parallel Interface ..........6-2 6-1-1 All Series .
Page 194: Parallel Interface
6 I/O Interface Parallel Interface Parallel interfaces vary by Sensor Controller series. Refer to the appropriate series for information. 6-1-1 All Series Precautions for Safe Use • Use only the cables designed specifically for the product. Use of other products may result in malfunction or damage of the product.
Page 195: Fh-1000/Fh-3000 Series
6 I/O Interface 6-1-2 FH-1000/FH-3000 Series Parallel interface are common NPN/PNP type. An appropriate wiring is required according on the exter- nal device. Encoder interface (open corrector type) is also included. Encoder interface (open corrector type) is ENCTRIG_A*, ENCTRIG_B*, and ENCTRIG_Z*. Wire the pins to Encoder appropriately.
Page 196 6 I/O Interface [Input] Applicable signals/ • No.4 to 6, 9 to 11 pins: Connect the COMIN1 terminal when using these signals. • No.7, 8, 12, 13 pins: Connect the COMIN0 terminal when using these signals. Item Specifications Input voltage 12 to 24 VDC ±10% 5 mA min.
Page 197 Model Description Remark Parallel I/O XW2Z-S013- FH series only • 2 Cables are required for all I/O signals. Cable • This cable is the type of one side flat cable Cable length: 2 m, 5 m and another side connector.
Page 198 6 I/O Interface Pin Layout Terminal assignments and signal names should be set according to the FH Sensor Controller's operation mode settings. Verify that the wiring conforms to that. Additional Information For Operation Mode, refer to the Setting the Operation Mode in Vision System FH/FZ5 Series (Cat.
Page 199 6 I/O Interface XW2R- 34G-T Signal name Connector-Ter- XW2Z-S013 minal Block Con- In the 2-line In the 3 to In the 5 to Wire Remarks In the 1-line version Units, random 4-line ran- 8-line ran- color mode General-purpose mode dom mode dom mode devices CN2 35...
Page 200 6 I/O Interface Internal Specifications for Parallel Interface Parallel interface is NPN/PNP in common. An appropriate wiring is required according on the external device. [Input] Applicable signals/ • No.14 pin: Connect COMIN1 terminal, when you use this signal. • No.37 to 46 pins: Connect the COMIN2 terminal when using these signals.
Page 201 6 I/O Interface [Output] Applicable signals/ • No.15 to 19 pin, No.28 to 32pin: Connect the COMOUT0 terminal when using these signals. • No.48 to 57 pins: Connect the COMOUT2 terminal when using these signals. • No.58 to 66 pins: Connect the COMOUT3 terminal when using these signals.
Page 202: Fh-L Series
6 I/O Interface 6-1-3 FH-L Series Parallel interface are common NPN/PNP type. An appropriate wiring is required according on the exter- nal device. Interface Specification Interface Specification Specifications differ by number of pins [Input] Applicable signals/ • No.37, 39 to 46 pins: Connect the COMIN2 terminal when using these signals.
Page 203 6 I/O Interface [Input] Applicable signals/ • No.4 pin: Connect the COMIN1 terminal when using these signals. Item Specifications Input voltage 12 to 24 VDC ±10% 5 mA min. ON current 8.8 V min. ON voltage 0.5 mA max. OFF current 0.8 V max.
Page 204 Model Description Remark Parallel I/O XW2Z-S013- FH series only • 2 Cables are required for all I/O signals. Cable • This cable is the type of one side flat cable Cable length: 2 m, 5 m and another side connector.
Page 205 6 I/O Interface Pin Layout XW2R- 34G-T XW2Z- Connector-Terminal Block Signal S013- Remarks Conversion Units, name Wire color General-purpose devices COMIN0 COMIN0 to 2: Common 0 to 2 for input signals Gray COMIN1 COMOUT0 to 3: Common 0 to 3 for output signals Gray Vacant Gray...
Page 206 6 I/O Interface XW2R- 34G-T XW2Z- Connector-Terminal Block Signal S013- Remarks Conversion Units, name Wire color General-purpose devices COMIN2 COMIN0 to 2: Common 0 to 2 for input signals Gray Vacant COMOUT0 to 3: Common 0 to 3 for output signals Gray DSA0 Gray...
Page 207 6 I/O Interface Internal Specifications for Parallel Interface Parallel interface is NPN/PNP in common. An appropriate wiring is required according on the external device. [Input] Applicable signals/ • No.37, 39 to 46 pin: Connect the COMIN2 terminal when using these signals. a) Internal Specification for NPN Connection Item Specifications...
Page 208 6 I/O Interface [Output] Applicable signals/ • No. 15 to 19 pin: Connect the COMOUT0 terminal when using these signals. • No. 48, 49, 51 to 57 pins: Connect the COMOUT2 terminal when using these signals. • No.58 to 66 pins: Connect the COMOUT3 terminal when using these signals.
Page 209: Npn Input/Output For Fz5 Series
6 I/O Interface 6-1-4 NPN Input/Output for FZ5 Series Parallel interface differs the appropriated Sensor Controller depending on NPN output and PNP output. Parallel interface is NPN/PNP in common. An appropriate wiring is required according on the external device. Encoder interface (open corrector type) is also included. Encoder interface (open corrector type) is ENCTRIG_A0, ENCTRIG_B0, and ENCTRIG_Z0 Wire the pins to Encoder appropriately.
Page 210 6 I/O Interface [Input] Applicable signals/ STEP0/ENCTRIG_Z0, STEP1/ENCTRIG_Z1, ENCTRIG_A0 to 1, ENCTRIG_B0 to 1 Item Specifications Input voltage 12 to 24 VDC ±10% 5 mA min. ON current 8.8 V min. ON voltage 0.5 mA max. OFF current 0.8 V max. OFF voltage ON delay 0.1 ms max.
Page 211 6 I/O Interface Cable. I/O Connector and Terminal Block Use the following parallel I/O cable. Connect the parallel I/O cable (FZ-VP or FZ-VPX (optional)) ensuring minimum bend radius or larger. LCD integrated type FZ-VP (2 m, 5 m, min. bending radius: 75 mm) Wire Color No.
Page 212 6 I/O Interface Pin Layout Terminal assignments and signal names should be set according to the FH Sensor Controller's opera- tion mode settings. Verify that the wiring conforms to that. Additional Information For Operation Mode, refer to the Setting the Operation Mode in Vision System FH/FZ5 Series (Cat.
Page 213 6 I/O Interface Signal name Wire color Mark (red) Function BUSY0 White ON during processing GATE0 Yellow ON for the set output time Pink Overall judgment result READY0 Orange ON when image input is allowed Gray Data output White Yellow Pink Orange DO10...
Page 214 6 I/O Interface c) [Output] Applicable signals: BUSY0, RUN/BUSY1, OR0 to 1, GATE0 to 1, ERROR, DO0 to 15, READY0 to 1 Item Specifications Internal circuit diagram Each output terminal Load COM OUT d) [Output] Applicable signals: STGOUT0 to 3 When STGOUT0 to 3 are used, connect the terminal.
Page 215: Pnp Input/Output For Fz5 Series
6 I/O Interface 6-1-5 PNP Input/Output for FZ5 Series Parallel interface differs the appropriated Sensor Controller depending on NPN output and PNP output. Encoder interface (open corrector type) is also included. Encoder interface (open corrector type) is ENCTRIG_A0, ENCTRIG_B0, and ENCTRIG_Z0 Wire the pins to Encoder appropriately.
Page 216 6 I/O Interface [Input] Applicable signals/ STEP0/ENCTRIG_Z0, STEP1/ENCTRIG_Z1, ENCTRIG_A0 to 1, ENCTRIG_B0 to 1 Item Specifications Input voltage 12 to 24 VDC ±10% 5 mA min. ON current 8.8 V min. ON voltage 0.5 mA max. OFF current 0.8 V max. OFF voltage ON delay 0.1 ms max.
Page 217 6 I/O Interface Cable. I/O connector and Terminal Block Use the following parallel I/O cable. Connect the parallel I/O cable (FZ-VP or FZ-VPX (optional)) ensuring minimum bend radius or larger. LCD integrated type FZ-VP (2 m, 5 m, min. bending radius: 75 mm) Wire Color No.
Page 218 6 I/O Interface Pin Layout Terminal assignments and signal names should be set according to the FH Sensor Controller's opera- tion mode settings. Verify that the wiring conforms to that. Additional Information For Operation Mode, refer to the Setting the Operation Mode in Vision System FH/FZ5 Series (Cat.
Page 219 6 I/O Interface Signal name Wire color Mark (red) Function BUSY0 White ON during processing GATE0 Yellow ON for the set output time Pink Overall judgment result READY0 Orange ON when image input is allowed Gray Data output White Yellow Pink Orange DO10...
Page 220 6 I/O Interface [Output] Applicable signals: BUSY0, RUN/BUSY1, OR0 to 1, GATE0 to 1, ERROR, DO0 to 15, READY0 to 1 Item Specifications Internal circuit diagram COM IN Load Each output terminal [Output] Applicable signals: STGOUT0 to 3 When STGOUT0 to 3 are used, connect the COMIN terminal. Item Specifications Internal circuit diagram...
Page 221: Fz5-L Series
6 I/O Interface 6-1-6 FZ5-L Series Parallel interface is NPN/PNP in common. An appropriate wiring is required according on the external device. Correctly wiring is required depending on the NPN output, PNP output, and the external device. • NPN I/O type: FZ5-L350/FZ5-L350-10 •...
Page 222 6 I/O Interface Pin Layout Wire Signal name Mark (red) Function color Vacant Orange Vacant Gray Vacant White Vacant Yellow Vacant Pink Orange Command inputs Gray White Yellow STGOUT1 Pink Strobe trigger output STGOUT3 Orange Strobe trigger output ERROR Gray ON when there is an error.
Page 223 *1. In camera 2ch type, only STGOUT0 and STGOUT1 can be used. Note 1. The wire color and the mark correspond to FZ-VP. Ask your OMRON sales representative for details. 2. No. corresponds to the terminal number of FZ-VPX. Vision System FH/FZ5 series Hardware Setup Manual (Z366)
Page 224 6 I/O Interface Internal Specifications for Parallel Interface NPN I/O type: FZ5-L350/FZ5-L350-10 +24 V 24 VDC Each input signal Controller Each output signal PNP I/O type: FZ5-L355/FZ5-L355-10 Each output signal Each input signal Controller +24 V 24 VDC 6 - 32 Vision System FH/FZ5 series Hardware Setup Manual (Z366)
Page 225: Other (Parallel Converter Cable)
6-1-7 Other (Parallel Converter Cable) When you change to connect the F series, FZ5 series, or FZ5-L series to FH series Sensor Controller, you can convert by using the appropriate parallel converter cable of FH-VPX series under the usable condition.
Page 226 6 I/O Interface FH-VPX-FZ Connection Structure FH controller Connecting the FZ-VP and the FH-VPX- * After the connection, lock it securely. Parallel connector (CN1/CN2) FZ-VP / FZ-VPX FH-VPX-FZ PLC, terminal blocks or other products Power supply used in the FH controller: Power supply S8VS series (24 VDC) Connector...
Page 227 6 I/O Interface Pin Layout FZ-VP side connection connector FH side connection Connector Pin No. Pin No. Signal name Signal name COMIN COMIN0 COMIN1 COMIN2 ENCTRIG,A1 STEP1/ENCTRIG,A1 ENCTRIG,B1 STEP1/ENCTRIG,B1 STEP1/ENCTRIG,Z1 STEP1/ENCTRIG,Z1 DSA1 DSA1 STGOUT1 STGOUT1/SHTOUT1 STGOUT3 STGOUT3 ERROR ERROR0 COMOUT1 COMOUT0 COMOUT1 GATE1...
Page 228 FZ-VP . • When power source and DI0 are non-isolated and no problem: Possible to connect the power source same as FH series. • When you want to isolate the power source and DI0: Disposable to use the power source of FH series.
Page 229 6 I/O Interface Cable (FH-VPX-FZL) (Unit: mm) (35) (20) Vision System FH/FZ5 series Hardware Setup Manual (Z366) 6 - 37...
Page 230 6 I/O Interface Pin Layout FZ-VP side connection connector FH side connection Connector Pin No. Pin No. Signal name Signal name COMIN0 COMIN1 COMIN2 COMOUT0 COMOUT1 COMOUT2 COMOUT3 STGOUT1 STGOUT1/SHTOUT1 STGOUT2 STGOUT3 ERROR ERROR0 DO11 DO11 DO13 DO13 RESET STEP0 STEP0/ENCTRIG,Z0 DSA0 DSA0...
Page 231 DO15 DO15 Note 1. PIN_No.1 of CN4 is unified in 1 system with shorting COMIN0-2 of FH series. 2. PIN_No.2 of CN4 is unified in 1 system with shorting COMOUT0-3 of FH series. Vision System FH/FZ5 series Hardware Setup Manual (Z366)
Page 232 6 I/O Interface FH-VPX-F160 Connection Structure FH controller Connecting the FZ-VP and the FH-VPX- * After the connection, lock it securely. Parallel connector (CN1/CN2) PLC, terminal blocks or F160-VP FH-VPX-F160 other products Power supply used in the FH controller: Power supply S8VS series (24 VDC) Connector Connection Destination...
Page 233 6 I/O Interface Pin Layout F160-VP side connection connector FH side connection connector Pin No. Pin No. Signal name Signal name RESET STEP STEP0/ENCTRIG,Z0 STGOUT0 STGOUT0/SHTOUT0 RUN0 BUSY BUSY0 DO11 DO11 DO13 DO13 DO15 DO15 COMIN COMIN0 COMIN1 COMIN2 DSA0 STGOUT1 STGOUT1/SHTOUT1 ERROR...
Page 234 6 I/O Interface FH-VPX-F210 Connection Structure FH controller Connecting the FZ-VP and the FH-VPX- * After the connection, lock it securely. Parallel connector (CN1/CN2) PLC, terminal blocks or F160-VP FH-VPX-F210 other products Power supply used in the FH controller: Power supply S8VS series (24 VDC) Connector Connection Destination...
Page 235 6 I/O Interface PIN Layout F160-VP side connection connector FH side connection connector Pin No. Pin No. Signal name Signal name RESET STEP STEP0/ENCTRIG,Z0 STGOUT0 STGOUT0/SHTOUT0 RUN0 BUSY BUSY0 DO11 DO11 DO13 DO13 DO15 DO15 COMIN COMIN0 COMIN1 COMIN2 DSA0 STGOUT1 STGOUT1/SHTOUT1 ERROR...
Page 236: Encoder Interface
6 I/O Interface Encoder Interface Encoder interface (open corrector type) is supported only FH-1000 and FH-3000 series. Precautions for Safe Use • Do the following confirmations again before turning on the power supply. - Is the voltage and polarity of the encoder power (ENC0 VDD/ENC0 GND/ENC1 VDD/ENC1 GND) supply? (5 VDC) •...
Page 237 6 I/O Interface Cable. I/O Connector and Terminal Block Use the following Encoder cable: FH-VR 1.5 M (1.5 m, Min Min. bending radius: 65 mm). Encoder Cable 90±5 FH-VR 10±2 11.7 37.2 *1. Cable is available in 1.5 m. Pin Layout Signal name Color Remarks...
Page 238 6 I/O Interface Encoder Circuit Schematics Line driver input type Line driver input type Encode power supply (5 VDC) Brown (ENC0 VDD) Line receiver Power supply -A phase Black/Red (ENC0 A-) 120 Ω Black (ENCO A+) +A phase White/Red (ENCO B-) -B phase 120 Ω...
Page 239: Ethercat Interface
6 I/O Interface EtherCAT Interface EtherCat interface is supported only FH-1000, FH-3000 series. Precautions for Safe Use • Use only the cables designed specifically for the product. Use of other products may result in malfunction or damage of the product. •...
Page 240 6 I/O Interface Pin Layout Pin assignment Pin No. Signal name Abbreviation Signal direction Transmission data + TD + Transmission data - TD - Reception data + RD + Not connected Not connected Reception data - RD - Not connected Not connected Connector hood Security ground...
Page 241: Ethernet Interface
6 I/O Interface Ethernet Interface Ethernet port of Sensor Controller is used for EtherNet/IP or Serial (Ethernet) communication. The Ethernet port can be changed depending on Sensor Controller series. Be sure to check the series you are attempting to use. Precautions for Safe Use •...
Page 242: Fh-1000/Fh-3000 Series
6 I/O Interface 6-4-1 FH-1000/FH-3000 Series Ethernet port differ depending on the Sensor Controller series. Refer to the followings, and confirm the number of ports. • FH-1050/FH-3050 (Camera 2ch type); Ethernet port is 1. • FH-1050- 0/FH-3050- 0 (Camera 4ch and 8ch type): Ethernet port is 2. Camera 2ch type Camera 4ch/8ch type Ethernet port and Ether-...
Page 243 6 I/O Interface Pin Layout 10Base-T and 100Base-TX Connector pin Signal name Abbr. Signal direction Transmission data + TD + Output Transmission data - TD - Output Reception data + RD + Input Not used. Not used. Reception data - RD - Input Not used.
Page 244: Fh-L Series
6 I/O Interface 6-4-2 FH-L Series Cable • Connect the LAN cable with a straight or cross cable. • Use an STP (shielded twisted-pair) cable of category 5, 5e, or higher. Applicable EtherNet/IP com- munications cables and connectors vary depending on the used baud rate. •...
Page 245 6 I/O Interface Wiring Describes the connection processing to connector hood of shield as the following. The connection pro- cessing is changed according to the transfer speed. • 10BASE-T/100BASE-TX Connects the shield of its both ends to each of connector hoods. Connects the shield of only one side of switching hub to connector hoods.
Page 246: Fz5 Series
6 I/O Interface 6-4-3 FZ5 Series Cable • Connect the LAN cable with a straight or cross cable. • Use an STP (shielded twisted-pair) cable of category 5, 5e, or higher. I/O Connector • Electrical specifications: Conforming to IEEE 802.3 standards. Use RJ45 8-pin Modular Connector (conforming to ISO 8877).
Page 247: Fz5-L Series
6 I/O Interface 6-4-4 FZ5-L Series Cable • Connect the LAN cable with a straight or cross cable. • Use an STP (shielded twisted-pair) cable of category 5, 5e, or higher. Applicable EtherNet/IP com- munications cables and connectors vary depending on the used baud rate. •...
Page 248 6 I/O Interface Wire Describes the connection processing to connector hood of shield as the following. The connection pro- cessing is changed according to the transfer speed. • 10BASE-T/100BASE-TX Connects the shields of both its ends to each of the connector hoods. Connects the shield of only one side of switching hub to connector hoods.
Page 249: Serial Interface
6 I/O Interface Serial Interface Serial interface of Sensor Controller differs by series. Refer to the correct information for the series you are using. 6-5-1 All Series Precautions for Safe Use • Use only the cables designed specifically for the product. Use of other products may result in malfunction or damage of the product.
Page 250: Fh-1000, Fh-3000, And Fh-L Series
RS-232C interface is used in FH-1000, FH-3000, and FH-L series. Input and output Connector Prepare the suitable connector. Recommended connector is the following table. Manufacturer Model Sockets OMRON Corporation XM3D-0921 Hood OMRON Corporation XM2S-0911 Pin Layout D-Sub9 Male type connector is used in Sensor Controller.
Page 251: Fz5 Series
RS-232C and RS-422 are used in FZ5 series in common. Input and output Connector Prepare the suitable connector. Recommended connector is the following table. Manufacturer Model Plug OMRON Corporation XM3A-0921 Hood OMRON Corporation XM2S-0911 Pin Layout D-Sub9 Male type connector is used in Sensor Controller.
Page 252: Fz5-L Series
RS-232C interface is used in FZ5-L series. Input and Output Connector Prepare the suitable connector. Recommended connector is the following table. Manufacturer Model Plug OMRON Corporation XM3A-0921 Hood OMRON Corporation XM2S-0911 Pin Layout D-Sub9 Male type connector is used in Sensor Controller.
Page 253 Buyer indemnifies Omron against all related costs or expenses. rights of another party. 10. Force Majeure. Omron shall not be liable for any delay or failure in delivery 16. Property; Confidentiality. Any intellectual property in the Products is the exclu-...
Page 254 OMRON ELETRÔNICA DO BRASIL LTDA • HEAD OFFICE São Paulo, SP, Brasil • 55.11.2101.6300 • www.omron.com.br OMRON EUROPE B.V. • Wegalaan 67-69, NL-2132 JD, Hoofddorp, The Netherlands. • +31 (0) 23 568 13 00 • www.industrial.omron.eu Authorized Distributor: Automation Control Systems •...

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Omron fh series Hardware Manual

Introduction

Relevant Manuals

Manual Structure

Sections in this Manual

Terms and Conditions Agreement

Safety Precautions

Precautions for Safe Use

Precautions for Correct Use

Regulations and Standards

Related Manuals

Terminology

Revision History

Sensor Controller

Sold Separately

Overview of System

System Configuration

Flow of Use Procedure

Sensor Controller

Camera

Camera Cable

Lens

Lighting, Lighting Controller, and Cables

Touch Panel Monitor and Cable

LCD and Cable

Sysmac Studio

All Series

FH-1000/FH-3000 Series

FH-L Series

FZ5 Series

FZ5-L Series

When Turning on and off

Fail-Safe Measures

Sensor Controller Installation

Setup Touch Panel Monitor or Monitor

Camera Installation

Insert SD Memory Card or USB Memory

Use by Connecting Software

Installation in a Control Panel

Parallel Interface

Encoder Interface

Ethercat Interface

Ethernet Interface

Serial Interface

Quick Links

Related Manuals for Omron fh series

Summary of Contents for Omron fh series