BENDIX TABS-6 Service Data

Advanced multi-channel trailer abs module
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Bendix
TABS‑6
®
12-Pin Connector
Mounting Studs
Wheel Speed
Sensor
For Port
Connectors
Descriptions
See Page 3
FIGURE 1 - bendix
tAbS-6
®

1. INTRODUCTION

The Bendix
TABS‑6
Adv MC module is an integrated multi‑
®
channel (4S/2M) trailer service brake module controller for
air‑braked heavy‑duty semi‑trailers that features Bendix
Antilock Brake System (ABS) and Bendix
Program (TRSP
).
®
Installed on semi‑trailers, the module acts as a relay valve
during normal braking, but during ABS events it will intervene
to help maintain vehicle stability and minimize stopping
distance by preventing wheel lock‑up. The Bendix TRSP
monitors the trailer's motion and reduces the risk of roll overs
by automatically applying the brakes when a risk of roll over
is detected.
This module features:
● A modular design with an integrated Electronic Control Unit
(ECU); pressure sensors; a lateral acceleration sensor; and
Modulator Relay Valves (MRVs) — eliminating external
pigtail harnesses for these components.
● An operating voltage range of 8 - 32 volts.
● An electronic odometer with trip counters & service interval
options.
● A scratch-pad feature with up to 1,008 bytes of freely
definable read/write text space available for customer use.
● An extended data logging feature, including a resettable
drive recorder.
Advanced Multi‑Channel Trailer ABS Module
Part Number
Etched Here
For Part Label Information
See Page 40
AdvAnced multi-chAnnel module (bendix tAbS-6 Adv mc)
Trailer Roll Stability
®
ECU Cover
ECU Connector Covers
(Sealed)
on Both Sides
(Removable)
Cover Lock
with Slide Lock
Tab
Section TABLE OF CONTENTS . . . . . . . . . . . PAGE
1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
®
2.
Safe Maintenance Practices . . . . . . . . . . . . . . . . 2
3. Antilock Brake System (ABS) Operation . . . . . . . 3
5.
Components . . . . . . . . . . . . . . . . . . . . . . . . . . 5‑6
6.
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
7.
Pigtail Wiring Harnesses . . . . . . . . . . . . . . . . . . . 7
8. ABS Indicator Lamp. . . . . . . . . . . . . . . . . . . . . . .8
9.
Bendix
WS‑24
®
10. SAE J2497 (PLC) Diagnostic Link . . . . . . . . . . . 9
11. SAE J1939 (CAN) Diagnostic Link . . . . . . . . . . . 9
12. Auxiliary I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
13. Bendix
ABS Flex
®
14. Customer Scratch Pad. . . . . . . . . . . . . . . . . . . .10
15. Power-Up Sequence . . . . . . . . . . . . . . . . . . . . .10
16. Odometer Function . . . . . . . . . . . . . . . . . . . . . .10
17. Non-Standard Tire Size . . . . . . . . . . . . . . . . . . . 11
19. Partial ABS Shutdown . . . . . . . . . . . . . . . . . . . . 11
20. Blink Code Diagnostics . . . . . . . . . . . . . . . . 11-12
21. Auxiliary Features . . . . . . . . . . . . . . . . . . . . . . .12
22. Diagnostic Trouble Codes (DTCs) . . . . . . . . 13-19
Troubleshooting Section. . . . . . . . . . . . . . . . . . . 20-40
7-Pin
Connector
Mounting Studs
Wheel Speed
Connectors
Wheel Speed Sensors . . . . . . . 8
Program . . . . . . . . . . . . . . . 10
Sensor
1

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Summary of Contents for BENDIX TABS-6

  • Page 1 Connectors Connectors Descriptions For Part Label Information See Page 3 See Page 40 FIGURE 1 - bendix tAbS-6 AdvAnced multi-chAnnel module (bendix tAbS-6 Adv mc) ® ™ 1. INTRODUCTION The Bendix TABS‑6 Adv MC module is an integrated multi‑ ®...
  • Page 2 J1939 (CAN) Diagnostics; the Bendix Trailer Remote ® Always wear safety glasses. Diagnostic Unit (TRDU); and the Bendix Trailer ® Stop the engine and remove ignition key when Information Module. working under or around the vehicle. When ● Support for SAE J2497 Power Line Carrier (PLC)
  • Page 3 Normal Braking The Bendix TABS‑6 Adv MC module is designed to react ® ™ During normal braking the TABS-6 Adv MC module in a fail-safe manner in the event of a system Diagnostic functions as a standard relay valve. If the ECU does not Trouble Code (DTC). For example, if the ECU detects that detect excessive wheel slip, it will not activate the ABS a sensor is not responding, an ABS system DTC will be set system, and the vehicle will stop with normal braking.
  • Page 4 The Bendix TRSP system uses the following sensors: WARNING! Even with TRSP system‑equipped • Lateral Acceleration: A lateral accelerometer is vehicles, the driver remains responsible for ensuring located within the Bendix TABS‑6 Adv MC module.
  • Page 5: Components

    Clamping Sleeves That Have “BW” trailer and sends an electrical signal directly propor‑ in a Diamond tional to the trailer’s lateral acceleration to the ECU. FIGURE 3 ‑ bendix WS-24 Wheel SPeed SenSoRS ® ™ • Supply Pressure Sensor: (non‑serviceable, and located within the module.)
  • Page 6 ™ Extension Harness Speed Sensor (6000365) FIGURE 6 ‑ exAmPleS oF PiGtAil WiRe hARneSSeS • Lift Axle Control: The Bendix TABS‑6 Adv MC can ® ™ Pigtail Wiring Harness: A power pigtail harness is be configured to automatically raise (and lower) lift •...
  • Page 7 (Red Wire) proper installation. Because of the over‑molded design of Ground the wiring harnesses, Bendix recommends that if damage (White Wire) or corrosion occurs, the complete harness be replaced. Indicator Lamp...
  • Page 8: Abs Indicator Lamp

    Dash‑mounted Lamp (PLC Controlled) the sensor, and to a new clamping sleeve. TABS-6 Adv MC modules use SAE J2497 standards to 2. Install the new clamping sleeve fully into the block, support Power Line Carrier (PLC) communication. The with the retaining tabs toward the inside of the vehicle.
  • Page 9: Sae J2497 (Plc) Diagnostic Link

    PLC signal and perform further system diagnostics Sens_In Analog Input Input directly, using the power line. For more information on these diagnostic tools, contact Bendix or refer to your local Sens_Gnd Low-Side Driver Input authorized Bendix dealer or distributor.
  • Page 10: Bendix ® Abs Flex ™ Program

    ABS Flex programs monitor the auxiliary I/Os and/or (PLC Not Detected) the SAE J1939 (CAN) and SAE J2497 (PLC) data links. Contact your Bendix Account Manager to discuss an ABS *Some vehicle manufacturers may illuminate the trailer ABS Flex program for your vehicle(s). indicator lamp at power-up regardless of whether a PLC signal is detected from the trailer or not.
  • Page 11: Non-Standard Tire Size

    Depending on the DTC detected, the ABS ECU will ® ™ radius and tone ring tooth count parameters to be set for partially or completely disable the ABS and/or Bendix ® the axle being sensed using the Bendix ACom diagnostic TRSP functionality.
  • Page 12: Blink Code Diagnostics

    Following this activation, there will be a five (5) second the threshold. For more information about this feature, delay followed by a blink code display sequence of all contact your local Bendix Account Manager by calling active DTCs. (See pages 13-19 for more information 1-800-AIR-BRAKE (1-800-247-2725).
  • Page 13 • Verify the correct tire size as desired. Range: 002/13 790/13 • Verify the proper tire inflation. Sensor “S-D” • Verify the correct number of exciter/tone ring teeth. Tire Diameter Out of • V erify that the TABS-6 Adv MC module ECU has been programmed Range: 003/13 791/13 with the correct tire size and tone ring settings. Sensor “S-E” Tire Diameter Out of Range:...
  • Page 14 • After repairs — or if no issues are found — clear the diagnostic code. Sensor Range: 077/12 1067/12 • If the diagnostic code persists, contact your local Bendix Control Port “P4” representative before replacing the Bendix TABS‑6 Adv MC ®...
  • Page 15 • After repairs — or if no issues are found — clear the diagnostic code. • If the diagnostic code persists, contact your local Bendix representative before replacing the TABS‑6 Adv MC module. • Before troubleshooting, verify that the trailer has been parked on level ground.
  • Page 16 • After repairs — or if no issues are found — clear the diagnostic code. 057/07 1047/07 Brake Application • If the diagnostic code persists, contact your local Bendix representative before replacing the TABS‑6 Adv MC module. • C heck for corroded/damaged wiring or connectors between the ECU and the WSS.
  • Page 17 ® ® or higher). TABS‑6 Adv MC 254/13 629/13 Configuration Error • Re-program the ECU as necessary. • If necessary, contact your local Bendix representative to obtain the correct configuration data. • V erify the ECU parameters and actual system installation are compatible using the Bendix ACom diagnostic software (version 6.1 ® ® or higher). TABS‑6 Adv MC...
  • Page 18 • V erify the ABS Indicator Lamp is properly grounded and not burnt out. • After repairs — or if no issues are found — clear the diagnostic code. • If the diagnostic code persists, contact your local Bendix representative before replacing the TABS‑6 Adv MC module. • C heck for corroded/damaged wiring or connectors between the ECU and the auxiliary device.
  • Page 19 Digit Description FMI) FMI) • Clear diagnostic codes. Auxiliary Electrical 152/12 612/12 • If the diagnostic code persists, contact your local Bendix Error #4 representative before replacing the TABS‑6 Adv MC module. • V erify that the Auxiliary I/O ECU pin-outs match the ADL parameters Auxiliary Program using the Bendix ACom diagnostic software (version 6.1 or higher).
  • Page 20: Troubleshooting

    Bendix Trailer ABS systems and ® With Bendix ACom diagnostic software, maintenance Bendix makes no claims for its operation and/or usability personnel can: with other brands of trailer ABS. • Obtain DTC information (both active and inactive DTCs) Features of the Bendix TRDU Tool The TRDU tool attaches to a 7-pin-to-7-pin adapter (see •...
  • Page 21 Bendix Trailer Information Module ® The Bendix Trailer Information Module is a display device that combines the functionality of system diagnostics with the ability to display and store other trailer‑related information of value to an operator, driver or workshop.
  • Page 22 REMOVING THE TABS‑6 ADV MC MODULE To better serve you, please record the following information before you call the Bendix Tech Team, or 1. Open the end covers by sliding the locking tabs to the include this information in your e‑mail: left. If the module is to be reinstalled, retain the covers.
  • Page 23 • Refer to the raised lettering on the top cover for wheel speed designation, “S-C”, “S-D”, “S-E”, and the tAbS-6 Adv mc module must be located no “S‑F”. more than 40 inches from the mid-point between 4. Leakage and Operational Tests must be performed the axles, and within two inches from the center line of the trailer (unless configured for an offset).
  • Page 24 0° Mounting Orientation 180° Mounting Orientation Right - “Curb Side” Sensor Sensor “S-D” “S-E” Sensor Sensor “S-C” “S-F” Vehicle Driving Vehicle Driving Direction Direction Sensor Sensor “S-E” Sensor “S-D” Sensor “S-C” “S-F” Left - “Road Side” FIGURE 19 ‑ Wheel SPeed SenSoR inStAllAtion 4.
  • Page 25 Bendix provides over‑molded versions of the TABS‑6 • Customer Scratch Pad: The tester is requested wiring harness and Bendix recommends that the complete to input data into the fields displayed on the screen. harness be replaced if corrosion or damage occurs. This data will be stored in the ECU and also can be When troubleshooting ABS wiring, some general rules stored to a file on the computer or printed out for should be followed where applicable.
  • Page 26 NOT USED NOT USED NOT USED SENSOR “S-E” (+) SENSOR “S-E” SENSOR “S-E” (-) NOT USED NOT USED SENSOR “S-C” (+) 7-PIN CONNECTOR SENSOR “S-C” (-) SENSOR “S-C” FIGURE 21 ‑ bendix tAbS-6 Adv mc module electRicAl SchemAtic - 4S/2m...
  • Page 27 ABS Indicator Lamp Semi-Trailer Tandem Axle Trailer “S-D” Load Sensor (where used) Bendix WS-24 Wheel Speed Sensor ® ™ Left - “Road-Side” FIGURE 23 - bendix tAbS-6 Adv mc module - 2S/2m Side contRol (180 deGRee) AbS electRicAl & AiR SYStem...
  • Page 28 ABS Indicator Lamp Load Sensor Semi-Trailer Tandem Axle Trailer “S-F” “S-D” (where used) Bendix WS-24 Wheel Speed Sensors ® ™ Left - “Road-Side” FIGURE 25 - bendix tAbS-6 Adv mc module- 4S/2m Side contRol (180 deGRee) AbS electRicAl & AiR SYStem...
  • Page 29 ABS Indicator Lamp Semi-Trailer Tandem Axle Trailer Load Sensor “S-D” “S-F” (where used) Bendix WS-24 Wheel Speed Sensors ® ™ Left - “Road-Side” FIGURE 27 - bendix tAbS-6 Adv mc module - 4S/2m Axle contRol (180 deGRee) AbS electRicAl & AiR SYStem...
  • Page 30 D Indicator Lamp E Ground Brake Lamp Power 5-Pin ABS Connector 7-Pin SAE J560 Trailer ABS Pigtail Harness Trailer Chassis Harness Connector Control Line Bendix ® TABS-6 ™ Supply Line Advanced Bendix ® Multi- SR-5 Trailer ™ Channel Spring Brake...
  • Page 31 Ground Brake Lamp 5-Pin ABS Power Connector 7-Pin SAE J560 Trailer Chassis Harness Trailer ABS Pigtail Harness Connector Control Line Bendix ® TABS-6 ™ Supply Advanced Line Bendix ® Multi- SR-5 Trailer ™ Channel Spring Brake Valve ABS Indicator Lamp...
  • Page 32 D Indicator Lamp E Ground 5-Pin ABS Brake Lamp Power Connector 7-Pin SAE J560 Trailer Chassis Harness Trailer ABS Pigtail Harness Connector Control Line Bendix ® TABS-6 ™ Supply Line Advanced Bendix ® Multi- SR-5 Trailer ™ Channel Spring Brake...
  • Page 33 ABS Indicator Lamp Semi-Trailer Tandem Axle Trailer Load Sensor “S-C” “S-E” Lift Axle (where used) Bendix ® WS-24 ™ Wheel Speed Sensors Left - “Road-Side” FIGURE 35 - bendix tAbS-6 Adv mc module - 4S/2m Axle contRol SYStem With ReAR liFt Axle...
  • Page 34 ABS indicator lamp during the No voltage or resistance measurements are to be made TABS-6 Adv MC module's power-up sequence. If it is on the bulkhead connector pins of the module. Section A: (Power-Up Sequence) Trailer‑Mounted ABS Indicator Lamp ....Page 34 Section B: (Power-Up Sequence) Dash‑Mounted ABS Indicator Lamp .
  • Page 35 SECTION B: (POWER‑UP SEQUENCE) DASH‑MOUNTED ABS INDICATOR LAMP Verify that a PLC trailer is connected to the tractor via the 7‑pin connector. Observe the dash-mounted Trailer Turn the ignition ON and observe the ABS Indicator Lamp at Power-Up dash‑mounted trailer ABS indicator lamp. Trailer ABS indicator lamp does not illuminate. Note: Only towing vehicles built Does after March 1, 2001 are required the dash‑ to have a trailer ABS indicator mounted ABS lamp.
  • Page 36 • Blink code diagnostics, Section 20, wiring are OK. • PC diagnostics, Section 23, • Trailer Remote Diagnostic Unit, Section 23, or • Bendix Trailer Information Module, also ® Turn off the power to the module. Section 23. Inspect the condition of the ABS indicator lamp, connector and ground. If DTC(s) exist, and repairs are made, rerun Using a volt/ohm meter, verify the power-up sequence. Go to Section A.
  • Page 37: Power Supply

    Measure the loaded connectors. voltage across a type 1157 brake light bulb. If repairs are made, rerun the power-up sequence. Go to Section A. Looking into TABS-6 If proper loaded and unloaded Advanced MC Module 7‑pin voltage is measured at the ECU Connector Pigtail Harness connector, and no corrosion or Measure: damage is found on the wiring,...
  • Page 38 SECTION E: TROUBLESHOOTING THE BENDIX WS‑24 WHEEL SPEED SENSORS (WSS) ® ™ Turn off the power to the module, disconnect the wheel speed sensor connector. If Dynamic WSS DTCs are present: If Static WSS DTCs are present: Rotate the affected wheel and verify a minimum Using a volt/ohm meter to measure the connector of 0.25 VAC sensor output @ 0.5 RPS across the...
  • Page 39 Where the value does not appear to be correct, Where the value does not appear to be correct, enter the correct value(s) on the configuration enter the correct value(s) on the configuration screen. If your version of Bendix ACom screen. If your version of Bendix ACom Diagnostics does not permit you to make these Diagnostics does not permit you to make these changes, update your copy of the program...
  • Page 40 The number of the initial software loaded on the ECU is port of the module. If this label is not readable for any also indicated. The current software revision number can reason, the Bendix part number is etched into the module be read using a diagnostic tool. casting above the control port (See Figure 1). A Bendix Document Revision Level manufacturing date code is to the right of the part number Please visit Bendix.com to ensure you have the latest...

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