Endress+Hauser Proline Promag 53 Operating Instructions Manual
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Endress+Hauser Proline Promag 53 Operating Instructions Manual

Foundation fieldbus electromagnetic flowmeter
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Download this manual See also: Operating Manual, Operating Instructions Manual
BA00052D/06/EN/14.15
71280317
Valid as of version:
V 3.00.XX (device software)
Products
Operating Instructions
Proline Promag 53
FOUNDATION Fieldbus
Electromagnetic flowmeter
Solutions
Services

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Summary of Contents for Endress+Hauser Proline Promag 53

  • Page 1 Products Solutions Services BA00052D/06/EN/14.15 71280317 Valid as of version: V 3.00.XX (device software) Operating Instructions Proline Promag 53 FOUNDATION Fieldbus Electromagnetic flowmeter...

  • Page 3: Table Of Contents

    Proline Promag 53 FOUNDATION Fieldbus Table of contents Safety instructions ....4 Communication-specific accessories ..83 Service-specific accessories .

  • Page 4: Safety Instructions

    Strict compliance with the instructions in the Operating Instructions is mandatory. • Endress+Hauser is willing to assist in clarifying the chemical resistance properties of parts wetted by special fluids, including fluids used for cleaning. However, small changes in temperature, concentration or the degree of contamination in the process can result in changes to the chemical resistance properties.

  • Page 5: Return

    • The manufacturer reserves the right to modify technical data without prior notice. Your Endress+Hauser distributor will supply you with current information and updates to these Operating Instructions. Return The measuring device must be returned if repairs or a factory calibration are required, or if the wrong measuring device has been ordered or delivered.

  • Page 6: Identification

    Identification Proline Promag 53 FOUNDATION Fieldbus Identification Device designation The flow measuring system consists of the following components: • Promag 53 transmitter • Promag E/H/L/P/W sensors Two versions are available: • Compact version: transmitter and sensor form a single mechanical unit •...
  • Page 7 Proline Promag 53 FOUNDATION Fieldbus Identification 2.1.2 Nameplate of the sensor PROMAG W Order Code: 53W1H-XXXXXXXXXXXX 12345678901 Ser.No.: ABCDEFGHJKLMNPQRST TAG No.: 1.0000/0000 0.2 CAL K-factor: DN100 DIN EN PN40 –20 °C ...+150°C/–4 ...+300°F °F Materials: 1.4435/316L EPD/MSÜ, R/B Electrodes: –20°C (–4°F)<Tamb<+60°C (+140°F)
  • Page 8 Identification Proline Promag 53 FOUNDATION Fieldbus 2.1.3 Nameplate for connections active See operating manual passive Betriebsanleitung beachten normally open contact Observer manuel d'instruction normally closed contact 12345678912 Ser.No.: L1/L+ Supply / Versorgung / N/L- Tension d'alimentation 26= FF + FOUNDATION Fieldbus...

  • Page 9: Certificates And Approvals

    Laboratory Procedures" and with the EMC requirements of IEC/EN 61326. The measuring system described in these Operating Instructions therefore complies with the legal requirements of the EU Directives. Endress+Hauser confirms this by affixing the CE mark to it and by issuing the CE Declaration of Conformity.

  • Page 10: Installation

    Installation Proline Promag 53 FOUNDATION Fieldbus Installation Incoming acceptance, transport and storage 3.1.1 Incoming acceptance On receipt of the goods, check the following points: • Check the packaging and the contents for damage. • Check the shipment, make sure nothing is missing and that the scope of supply matches your order.
  • Page 11 Proline Promag 53 FOUNDATION Fieldbus Installation Transporting flanged devices DN > 300 (12") Use only the metal eyes on the flanges for transporting the device, lifting it and positioning the sensor in the piping. " Caution! Do not attempt to lift the sensor with the tines of a fork-lift truck beneath the metal casing.

  • Page 12: Installation Conditions

    Installation Proline Promag 53 FOUNDATION Fieldbus Installation conditions 3.2.1 Dimensions All the dimensions and lengths of the sensor and transmitter are provided in the separate documentation "Technical Information". 3.2.2 Mounting location The accumulation of air or gas bubbles in the measuring tube could result in an increase in measuring errors.
  • Page 13 Proline Promag 53 FOUNDATION Fieldbus Installation  78. " Caution! Risk of solids accumulating. Do not install the sensor at the lowest point in the drain. It is advisable to install a cleaning valve. ³ 2 × DN ³ 5 × DN A0011901 Fig.
  • Page 14 Installation Proline Promag 53 FOUNDATION Fieldbus 3.2.3 Orientation An optimum orientation position helps avoid gas and air accumulations and deposits in the measuring tube. Promag, nevertheless, supplies a range of functions and accessories for correct measuring of problematic fluids: • Electrode Cleaning Circuitry (ECC) to prevent electrically conductive deposits in the measuring tube, e.g.
  • Page 15 Proline Promag 53 FOUNDATION Fieldbus Installation 3.2.4 Inlet and outlet runs If possible, install the sensor in a location upstream of fittings such as valves, T-pieces, elbows, etc. Compliance with the following requirements for the inlet and outlet runs is necessary in order to ensure measuring accuracy.
  • Page 16 Installation Proline Promag 53 FOUNDATION Fieldbus 3.2.6 Foundations, supports If the nominal diameter is DN  350 (14"), mount the sensor on a foundation of adequate load-bearing strength. " Caution! Risk of damage. Do not support the weight of the sensor on the metal casing: the casing would buckle and damage the internal magnetic coils.
  • Page 17 Proline Promag 53 FOUNDATION Fieldbus Installation 3.2.8 Nominal diameter and flow rate The diameter of the pipe and the flow rate determine the nominal diameter of the sensor. The optimum flow velocity is between 2 and 3 m/s (6 to 10 ft/s). The flow velocity (v), moreover, has to be matched to the physical properties of the fluid: •...
  • Page 18 Installation Proline Promag 53 FOUNDATION Fieldbus Recommended flow (US units) Nominal diameter Promag E/P Promag H Promag L Promag W [inch] Min./max. full scale value (v ≈ 0.3 or 10 m/s) in [gal/min] 1/12" – 0.015 to 0.5 – –...
  • Page 19 Proline Promag 53 FOUNDATION Fieldbus Installation 3.2.9 Length of connecting cable In order to ensure measuring accuracy, please comply with the following instructions when installing the remote version: • Secure the cable run or route the cable in an armored conduit. Movement of the cable can falsify the measuring signal, particularly if the fluid conductivity is low.

  • Page 20: Installation

    Installation Proline Promag 53 FOUNDATION Fieldbus Installation 3.3.1 Installing the Promag E sensor " Caution! • The protective covers mounted on the two sensor flanges guard the PTFE lining, which is turned over the flanges. Consequently, do not remove these protection plates until immediately before the sensor is installed in the pipe.
  • Page 21 Proline Promag 53 FOUNDATION Fieldbus Installation Screw tightening torques (Promag E) Note the following points: • The tightening torques listed below are for lubricated threads only. • Always tighten the screws uniformly and in diagonally opposite sequence. • Overtightening the screws will deform the sealing faces or damage the seals.
  • Page 22 Installation Proline Promag 53 FOUNDATION Fieldbus Promag E tightening torques for ASME Nominal diameter ASME Max. tightening torque PTFE Pressure rating [mm] [inch] [lbs] Threaded fasteners [Nm] [lbf · ft] ½" Class 150 4 × ½" 1" Class 150 4 × ½"...
  • Page 23 Particularly when using process connections made of plastic, it is essential that the sensor be mounted securely. A wall mounting kit for this purpose can be ordered separately as an accessory from Endress+Hauser (→  82). a0004301 Fig.
  • Page 24 • Ground rings can be ordered separately from Endress+Hauser as accessories →  82. When placing the order, make certain that the ground ring is compatible with the material used for the electrodes.
  • Page 25 Proline Promag 53 FOUNDATION Fieldbus Installation Welding the transmitter into the pipe (weld nipple) " Caution! Risk of electronics being destroyed. Please ensure that the welding system is not grounded via the sensor or transmitter. Secure the sensor using several welding points in the piping. A welding jig suitable for this purpose can be ordered separately as an accessory →...
  • Page 26 Installation Proline Promag 53 FOUNDATION Fieldbus 3.3.3 Installing the Promag L sensor " Caution! • The protective covers mounted on the two sensor flanges (DN 25 to 300 / 1 to 12") are used to hold the lap joint flanges in place and to protect the PTFE liner during transportation.
  • Page 27 Proline Promag 53 FOUNDATION Fieldbus Installation Screw tightening torques (Promag L) Please note the following: • The tightening torques listed below are for lubricated threads only. • Always tighten the screws uniformly and in diagonally opposite sequence. • Overtightening the screws will deform the sealing faces or damage the seals.
  • Page 28 Installation Proline Promag 53 FOUNDATION Fieldbus Promag L tightening torques for ASME Nominal diame- ASME Threaded Max. tightening torque fasteners Pressure rating Hard rubber Polyurethane PTFE [mm] [inch] [lbs] [Nm] [lbf · ft] [Nm] [lbf · ft] [Nm] [lbf · ft] 1"...
  • Page 29 Proline Promag 53 FOUNDATION Fieldbus Installation Promag L tightening torques for AS 4087 Nominal dia- AS 4087 Threaded Max. tightening torque meter fasteners Pressure rating Hard rubber Polyurethane PTFE [mm] [Nm] [Nm] [Nm] PN 16 12 × M 24 PN 16 12 ×...
  • Page 30 Installation Proline Promag 53 FOUNDATION Fieldbus 3.3.4 Installing the Promag P sensor " Caution! • The protective covers mounted on the two sensor flanges guard the PTFE lining, which is turned over the flanges. Consequently, do not remove these protection plates until immediately before the sensor is installed in the pipe.
  • Page 31 Proline Promag 53 FOUNDATION Fieldbus Installation Installing the high-temperature version (with PFA lining) The high-temperature version has a housing support for the thermal separation of sensor and transmitter. The high-temperature version is always used for applications in which high ambient temperatures are encountered in conjunction with high fluid temperatures. The high-temperature version is obligatory if the fluid temperature exceeds +150 °C (+300 °F).
  • Page 32 Installation Proline Promag 53 FOUNDATION Fieldbus Promag P tightening torques for EN (DIN) Nominal diameter EN (DIN) Screws Max. tightening torque [Nm] Pressure rating [mm] [bar] PTFE PN 40 4 × M 12 – PN 40 4 × M 12 PN 40 4 ×...
  • Page 33 Proline Promag 53 FOUNDATION Fieldbus Installation Promag P tightening torques for ASME Nominal diameter ASME Screws Max. tightening torque Pressure PTFE rating [lbs] [mm] [inch] [Nm] [lbf · ft] [Nm] [lbf · ft] ½" Class 150 4 × ½" –...
  • Page 34 Installation Proline Promag 53 FOUNDATION Fieldbus Nominal diameter Screws Max. tightening torque [Nm] Pressure rating [mm] PTFE 8 × M 20 12 × M 22 12 × M 20 12 × M 22 12 × M 22 – 12 × M 24 –...
  • Page 35 Proline Promag 53 FOUNDATION Fieldbus Installation 3.3.5 Installing the Promag W sensor Note! Bolts, nuts, seals, etc. are not included in the scope of supply and must be supplied by the customer. The sensor is designed for installation between the two piping flanges: •...
  • Page 36 Installation Proline Promag 53 FOUNDATION Fieldbus Tightening torques for: • EN (DIN) →  36 • JIS →  37 • ASME →  38 • AWWA →  38 • AS 2129 →  39 • AS 4087 →  39...
  • Page 37 Proline Promag 53 FOUNDATION Fieldbus Installation Nominal diameter EN (DIN) Max. tightening torque [Nm] [mm] Pressure rating Screws Hard rubber Polyurethane [bar] PN 16 24 × M 33 PN 25 24 × M 39 PN 6 24 × M 27 PN 10 24 ×...
  • Page 38 Installation Proline Promag 53 FOUNDATION Fieldbus Sensor Screws Max. tightening torque [Nm] Nominal diameter Pressure rating [mm] Hard rubber Polyurethane 12 × M 22 12 × M 20 12 × M 22 12 × M 22 12 × M 24 16 ×...
  • Page 39 Proline Promag 53 FOUNDATION Fieldbus Installation Sensor AWWA Screws Max. tightening torque [Nm] Nominal Pressure rating diameter [inch] Hard rubber Polyurethane 60" Class D 52 × 1 ¾" 66" Class D 52 × 1 ¾" 72" Class D 60 × 1 ¾"...
  • Page 40 Installation Proline Promag 53 FOUNDATION Fieldbus 3.3.6 Turning the transmitter housing Turning the aluminum field housing Warning! The rotating mechanism in devices with Ex d/de or FM/CSA Cl. I Div. 1 approval is different to that described here. The relevant procedure is described in the Ex-specific documentation.
  • Page 41 Proline Promag 53 FOUNDATION Fieldbus Installation 3.3.7 Turning the local display Unscrew the electronics compartment cover from the transmitter housing. Press the latches on the side of the display module and pull the module out of the electronics compartment cover.
  • Page 42 Installation Proline Promag 53 FOUNDATION Fieldbus 3.3.8 Installing the wall-mount housing There are various ways of installing the wall-mount housing: • Mounted directly on the wall • Panel mounting (with separate mounting kit, accessories) →  43 • Pipe mounting (with separate mounting kit, accessories) →  43 "...
  • Page 43 Proline Promag 53 FOUNDATION Fieldbus Installation Panel mounting Prepare the opening in the panel as illustrated. Slide the housing into the opening in the panel from the front. Screw the fasteners onto the wall-mount housing. Place the threaded rods in the fasteners and screw them down until the housing is seated tightly against the panel wall.

  • Page 44: Post-Installation Check

    Installation Proline Promag 53 FOUNDATION Fieldbus Post-installation check Perform the following checks after installing the measuring device in the pipe: Device condition/specifications Notes Is the device damaged (visual inspection)? – Does the device correspond to specifications at the measuring point, →...

  • Page 45: Wiring

    • When connecting Ex-certified devices, please take note of the instructions and wiring diagrams in the Ex-specific supplement to these Operating Instructions. Should you have any questions, please contact your Endress+Hauser sales office for assistance. • When installing remote versions, please make sure that the serial number on the sensor and the serial number on the transmitter are identical.
  • Page 46 Wiring Proline Promag 53 FOUNDATION Fieldbus 4.1.2 Maximum overall cable length The maximum network expASMEon depends on the type of protection and the cable specifications. The overall cable length combines the length of the main cable and the length of all spurs (> 1 m / 3.28 ft). Note the following points: •...

  • Page 47: Shielding And Grounding

    Proline Promag 53 FOUNDATION Fieldbus Wiring 4.1.7 Further information General information and further notes on connections can be found on the website (www.fieldbus.org) of the Fieldbus Foundation or in the Operating Instructions "FOUNDATION Fieldbus Overview" (available at: www.endress.com  Download).

  • Page 48: Connecting The Remote Version

    Wiring Proline Promag 53 FOUNDATION Fieldbus Connecting the remote version 4.3.1 Connecting the sensor Warning! • Risk of electric shock. Switch off the power supply before opening the device. Do not install or wire the device while it is connected to the power supply. Failure to comply with this precaution can result in irreparable damage to the electronics.
  • Page 49 Proline Promag 53 FOUNDATION Fieldbus Wiring 4 37 36 42 41 n.c. n.c. n.c. 4 37 42 41 A0011722 Fig. 30: Connecting the remote version of the Promag E/L/P/W Connection compartment, wall-mount housing Connection housing, sensor Signal cable Coil current cable n.c.
  • Page 50 Wiring Proline Promag 53 FOUNDATION Fieldbus Cable termination in remote version Promag E/L/P/W Terminate the signal and coil current cables as shown in the figure below (Detail A). Fit the fine-wire cores with wire end ferrules (detail B: = red ferrules, Ø 1.0 mm;...
  • Page 51 Proline Promag 53 FOUNDATION Fieldbus Wiring Cable termination in remote version Promag H Terminate the signal and coil current cables as shown in the figure below (Detail A). Fit the fine-wire cores with wire end ferrules (detail B: = ferrules red, Ø 1.0 mm;...

  • Page 52: Cable Specifications

    Outer jacket Reinforced connecting cables As an option, Endress+Hauser can also deliver reinforced connecting cables with an additional reinforcing metal braid. Reinforced connecting cables should be used where cables are laid directly into the ground, where there is a risk of rodent damage to cables and where device operation should comply with the IP 68 standard of protection.

  • Page 53: Connecting The Measuring Unit

    Proline Promag 53 FOUNDATION Fieldbus Wiring Connecting the measuring unit Field instruments can be connected to the FOUNDATION Fieldbus in two ways: • Connection via conventional cable gland →  45 • Connection using prefabricated fieldbus connector (option) →  55 4.4.1...
  • Page 54 Wiring Proline Promag 53 FOUNDATION Fieldbus FF– N (L–) L1 (L+) FF– 20 21 22 23 24 25 26 27 N (L–) L1 (L+) a0004723  Connecting the transmitter, cable cross-section: max. 2.5 mm Fig. 33: View A (field housing)
  • Page 55 4-channel or 8-channel distribution modules. The device can therefore be supplied with the option of a ready-mounted fieldbus connector. Fieldbus connectors for retrofitting can be ordered from Endress+Hauser as a spare part →  82. 28.5 (1.12) 190 (7.5)
  • Page 56 Wiring Proline Promag 53 FOUNDATION Fieldbus 4.4.3 Terminal assignment Note! The electrical characteristic quantities are listed in the "Technical data" section →  104. Terminal No. (inputs / outputs)  Order version 20 (+) / 21 (–) 22 (+) / 23 (–) 24 (+) / 25 (–)

  • Page 57: Potential Equalization

    Proline Promag 53 FOUNDATION Fieldbus Wiring Potential equalization Warning! The measuring system must be included in potential equalization. Perfect measurement is only ensured when the medium and the sensor have the same electrical potential. Most Promag sensors have a reference electrode installed as standard, which guarantees the required potential equalization.
  • Page 58 The ground cable for flange-to-flange connections can be Fig. 36: Via the transmitter' s ground terminal and the pipe flanges ordered separately as an accessory from Endress+Hauser. When using the measuring device in: • Plastic pipes • Isolating lined pipes This type of connection occurs when: •...

  • Page 59: Degree Of Protection

    Proline Promag 53 FOUNDATION Fieldbus Wiring Degree of protection The devices fulfill all the requirements for IP 67 (NEMA 4X). Compliance with the following points is mandatory following installation in the field or servicing, in order to ensure that IP 67 protection (NEMA 4X) is maintained: •...

  • Page 60: Post-Connection Check

    Wiring Proline Promag 53 FOUNDATION Fieldbus Post-connection check Perform the following checks after completing electrical installation of the measuring device: Device condition and specifications Notes Are cables or the device damaged (visual inspection)? – Electrical connection Notes Do the cables have adequate strain relief? –...

  • Page 61: Operation

    Proline Promag 53 FOUNDATION Fieldbus Operation Operation Quick operation guide The user has a number of options for configuring and commissioning the device: Local display (option) →  62 The local display enables you to read all important variables directly at the measuring point, configure device-specific parameters in the field and perform commissioning.

  • Page 62: Local Display

    Operation Proline Promag 53 FOUNDATION Fieldbus Local display 5.2.1 Display and operating elements The local display enables you to read important parameters directly at the measuring point or to configure your device using the "Quick Setup" or the function matrix.
  • Page 63 Proline Promag 53 FOUNDATION Fieldbus Operation 5.2.2 Display (operating mode) The display area consists of three lines in all; this is where measured values are displayed, and/or status variables (direction of flow, bar graph, etc.). You can change the assignment of display lines to variables at will in order to customize the display to suit your needs and preferences (...
  • Page 64 Operation Proline Promag 53 FOUNDATION Fieldbus 5.2.3 Icons The icons which appear in the field on the left make it easier to read and recognize measured variables, device status, and error messages. Icon Meaning Icon Meaning System error Process error...

  • Page 65: Brief Operating Instructions For The Function Matrix

    Proline Promag 53 FOUNDATION Fieldbus Operation Brief Operating Instructions for the function matrix Note! • See the general notes →  66 • Function descriptions  See the "Description of Device Functions" manual HOME position  F  Enter the function matrix O / S Select a block (e.g.

  • Page 66: General Notes

    • If programming is disabled and the O / S keys are pressed in any function, a prompt for the code automatically appears on the display. • If "0" is entered as the customer’s code, programming is always enabled. • The Endress+Hauser service organization can be of assistance if you mislay your personal code. "...

  • Page 67: Error Messages

    Proline Promag 53 FOUNDATION Fieldbus Operation Error messages 5.4.1 Type of error Errors which occur during commissioning or measuring operation are displayed immediately. If two or more system or process errors occur, the error with the highest priority is the one shown on the display.

  • Page 68: Operating Programs

    5.5.1 "FieldCare" operating program FieldCare is Endress+Hauser’s FDT-based plant asset management tool and enables the configuration and diagnosis of intelligent field devices. Through the use of status information, you also avail of a simple but effective tool for monitoring devices. The Proline flowmeters are accessed via a service interface e.g.
  • Page 69 Proline Promag 53 FOUNDATION Fieldbus Operation 5.5.3 Current device description files The following table illustrates the suitable device description file for the operating tool in question and then indicates where these can be obtained. FOUNDATION Fieldbus protocol: Valid for software 3.00.XX...

  • Page 70: Foundation Fieldbus Hardware Settings

    Operation Proline Promag 53 FOUNDATION Fieldbus FOUNDATION Fieldbus hardware settings 5.6.1 Switching hardware write protection on and off Two jumpers on the I/O board provide the means of activating or deactivating hardware write protection and simulation mode (for AI and DO function block).

  • Page 71: Commissioning

    Proline Promag 53 FOUNDATION Fieldbus Commissioning Commissioning Function check Make sure that all final checks have been completed before you start up your measuring point: • Checklist for "Post-installation check" →  44 • Checklist for "Post-connection check" →  60...

  • Page 72: Commissioning Using Foundation Fieldbus

    Commissioning Proline Promag 53 FOUNDATION Fieldbus Commissioning using FOUNDATION Fieldbus Note the following points: • The files required for commissioning and network configuration can be obtained as described on →  68. • The device is identified by the FOUNDATION Fieldbus in the host or configuration system via the device ID (DEVICE_ID).
  • Page 73 Proline Promag 53 FOUNDATION Fieldbus Commissioning Note! The Promag 53 is supplied with the bus address "250" and is thus in the address range reserved for readdressing field devices, from 248 and 251. This means that the LAS (Link Active Scheduler) automatically assigns the device a free bus address in the initialization phase.
  • Page 74 Commissioning Proline Promag 53 FOUNDATION Fieldbus Configuration of the "Analog Input function blocks" The measuring device has five Analog Input function blocks that can be assigned to the various process variables. The following description provides an example for the Analog Input function block 1 (base index: 500).
  • Page 75 Proline Promag 53 FOUNDATION Fieldbus Commissioning 20. Use the following parameters to define the limit values for alarm and warning messages: – HI_HI_LIM  Limit value for the upper alarm – HI_LIM  Limit value for the upper warning – LO_LIM  Limit value for the lower warning –...
  • Page 76 Commissioning Proline Promag 53 FOUNDATION Fieldbus 6.3.2 "Commissioning" Quick Setup menu If the measuring device is equipped with a local display, all device-specific parameters that are important for standard measuring operation can be configured easily and quickly using the "Commissioning" Quick Setup menu.
  • Page 77 Proline Promag 53 FOUNDATION Fieldbus Commissioning Note! • The display returns to the SETUP COMMISSIONING (1002) cell if you press the X key combination during parameter interrogation. The stored parameters remain valid. • The system units selected via the Quick Setup are only valid for the local display and for parameters in the Transducer Blocks.

  • Page 78: Adjustment

    Commissioning Proline Promag 53 FOUNDATION Fieldbus Adjustment 6.4.1 Empty pipe/full pipe adjustment Flow cannot be measured correctly unless the measuring tube is full. This state can be permanently monitored by means of empty pipe detection (EPD). " Caution! A detailed description and other helpful hints for the empty pipe/full pipe adjustment procedure can be found in the separate "Description of Device Functions"...
  • Page 79 Proline Promag 53 FOUNDATION Fieldbus Commissioning Performing empty pipe/full pipe adjustment (with configuration program ) Make sure that hardware write protection is switched off →  70. In the configuration program, open the "Flow" Transducer Block (TRANSDUCER_FLOW_xxxxxxxxxxx/base index: 1400). Enable programming: –...

  • Page 80: Data Storage Devices

    Proline Promag 53 FOUNDATION Fieldbus Data storage devices At Endress+Hauser, the term HistoROM refers to various types of data storage modules on which process and measuring device data are stored. By plugging and unplugging such modules, device configurations can be duplicated onto other measuring devices to cite just one example.

  • Page 81: Maintenance

    Proline Promag 53 FOUNDATION Fieldbus Maintenance Maintenance No special maintenance work is required. Exterior cleaning When cleaning the exterior of measuring devices, always use cleaning agents that do not attack the surface of the housing or the seals. Seals The seals in the Promag H sensor should be replaced periodically, particularly when molded...

  • Page 82: Accessories

    Accessories Proline Promag 53 FOUNDATION Fieldbus Accessories Various accessories, which can be ordered separately from Endress+Hauser, are available for the transmitter and the sensor. Your Endress+Hauser service organization can provide detailed information on the order code of your choice. Device-specific accessories...

  • Page 83: Communication-Specific Accessories

    Contact your Endress+Hauser representative for more information. FieldCare FieldCare is Endress+Hauser' s FDT-based plant asset See product list on the management tool. It can configure all intelligent Endress+Hauser website: field devices in your plant and supports you in the www.endress.com...

  • Page 84: Troubleshooting

    Troubleshooting Proline Promag 53 FOUNDATION Fieldbus Troubleshooting Troubleshooting instructions If faults occur after commissioning or during operation, always start troubleshooting with the checklist below. The routine takes you directly to the cause of the problem and the appropriate remedial measures.
  • Page 85 Proline Promag 53 FOUNDATION Fieldbus Troubleshooting Device fuse Check device fuse →  100 85 to 260 V AC: 0.8 A slow-blow / 250 V 20 to 55 V AC and 16 to 62 V DC: 2 A slow-blow / 250 V...
  • Page 86 Troubleshooting Proline Promag 53 FOUNDATION Fieldbus Analog Input function There may be several reasons for this. Check the following in sequence: block: 1. Check whether the operating mode of the Analog Input function block is in The operating mode AUTO mode  MODE_BLK parameter group / TARGET parameter.
  • Page 87 Proline Promag 53 FOUNDATION Fieldbus Troubleshooting Transducer Block: The device description file (Device Description, DD) has not yet been loaded into the The manufacturer- host system or the configuration program  Download the file into the specific parameters are configuration system.

  • Page 88: System/Process Error Messages

    Troubleshooting Proline Promag 53 FOUNDATION Fieldbus System/process error messages General notes The device assigns current system and process errors to two error message types, with the result that they are evaluated differently: "Fault message" error message type: • A message of this type immediately interrupts or stops measurement.
  • Page 89 Proline Promag 53 FOUNDATION Fieldbus Troubleshooting 9.2.1 List of system error messages Error messages: FOUNDATION Fieldbus Transducer Block Analog Input function block Cause/remedy (FF)* error messages error messages (local display) * With FF, error messages are displayed in the "Diagnosis" Transducer Block (base index: 1600) by means of the "Diag. – Act.Sys.Condition" parameter (manufacturer-specific).
  • Page 90 Troubleshooting Proline Promag 53 FOUNDATION Fieldbus Error messages: FOUNDATION Fieldbus Transducer Block Analog Input function block Cause/remedy (FF)* error messages error messages (local display) Device status message (FF): BLOCK_ERR = Device needs OUT. QUALITY = BAD Cause: T-DAT failure –...
  • Page 91 Proline Promag 53 FOUNDATION Fieldbus Troubleshooting Error messages: FOUNDATION Fieldbus Transducer Block Analog Input function block Cause/remedy (FF)* error messages error messages (local display) Device status message (FF): BLOCK_ERR = Device needs OUT. QUALITY = BAD Cause: Save to T-DAT failed –...
  • Page 92 Troubleshooting Proline Promag 53 FOUNDATION Fieldbus Error messages: FOUNDATION Fieldbus Transducer Block Analog Input function block Cause/remedy (FF)* error messages error messages (local display) No. # 6xx  Simulation mode active Device status message (FF): OUT. QUALITY = UNCERTAIN Cause: Positive zero return active –...
  • Page 93 Proline Promag 53 FOUNDATION Fieldbus Troubleshooting 9.2.2 List of process error messages Error messages: FOUNDATION Fieldbus Transducer Block Analog Input function block Cause/remedy (FF)* error messages error messages (local display) * With FF, error messages are displayed in the "Diagnosis" Transducer Block (base index: 1600) by means of the "Diag. – Act.Sys.Condition" parameter (manufacturer-specific).

  • Page 94: Process Errors Without A Message

    The following options are available for tackling problems of this nature: other fault not described above has • Request the services of an Endress+Hauser service technician arisen. If you contact our service organization to have a service technician sent out, please be ready to quote the...

  • Page 95: Spare Parts

    Note! You can order spare parts directly from your Endress+Hauser service organization by providing the serial number printed on the transmitter nameplate →  6. Spare parts are shipped as sets comprising the following parts: •...
  • Page 96 Troubleshooting Proline Promag 53 FOUNDATION Fieldbus 9.4.1 Removing and installing electronics boards Field housing Warning! • Risk of electric shock. Exposed components carry dangerous voltages. Make sure that the power supply is switched off before you remove the cover of the electronics compartment.
  • Page 97 Proline Promag 53 FOUNDATION Fieldbus Troubleshooting a0006393 Fig. 49: Field housing: removing and installing electronics boards Local display Latch Ribbon cable (display module) Screws for electronics compartment cover Aperture for installing /removing boards Power unit board Amplifier board Electrode signal cable (sensor)
  • Page 98 Troubleshooting Proline Promag 53 FOUNDATION Fieldbus Wall-mount housing Warning! • Risk of electric shock. Exposed components carry dangerous voltages. Make sure that the power supply is switched off before you remove the cover of the electronics compartment. • Risk of damaging electronic components (ESD protection). Static electricity can damage electronic components or impair their operability.
  • Page 99 Proline Promag 53 FOUNDATION Fieldbus Troubleshooting a0006394 Fig. 50: Wall-mount housing: removing and installing electronics boards Housing cover Electronics module Ribbon cable (display module) Screws for electronics compartment cover Aperture for installing /removing boards Power unit board Amplifier board Electrode signal cable (sensor)
  • Page 100 Troubleshooting Proline Promag 53 FOUNDATION Fieldbus 9.4.2 Replacing the device fuse Warning! Risk of electric shock. Exposed components carry dangerous voltages. Make sure that the power supply is switched off before you remove the cover of the electronics compartment. The main fuse is on the power supply board →  51.
  • Page 101 Proline Promag 53 FOUNDATION Fieldbus Troubleshooting 9.4.3 Replacing the exchangeable electrode The Promag W sensor (DN 350 to 2000 / 14 to 78") can be supplied with optional exchangeable measuring electrodes. This design allows the measuring electrodes to be exchanged or cleaned under process conditions.
  • Page 102 Troubleshooting Proline Promag 53 FOUNDATION Fieldbus Removing the electrode Fitting the electrode Release the socket head cap screw (1) and Insert the new electrode (5) from underneath remove the cap. into the retaining cylinder (7). Ensure that the seals at the tip of the electrode are clean.

  • Page 103: Return

    Endress+Hauser, e.g. for repair or calibration: • Always enclose a duly completed "Declaration of contamination" form. Only then can Endress+Hauser transport, examine and repair a returned device. • Enclose special handling instructions if necessary, for example a safety data sheet as per EC REACH Regulation No.

  • Page 104: Technical Data

    Technical data Proline Promag 53 FOUNDATION Fieldbus Technical data 10.1 Technical data at a glance 10.1.1 Application →  4 10.1.2 Function and system design Measuring principle Electromagnetic flow measurement on the basis of Faraday’s Law. Measuring system →  6 10.1.3...
  • Page 105 Proline Promag 53 FOUNDATION Fieldbus Technical data Device starting current < 12 mA Device error current (FDE) 0 mA Device (lift off) min. voltage 9 V (H1 segment) Permissible fieldbus supply voltage 9 to 32 V Integrated reverse polarity protection ITK version 5.01...
  • Page 106 Technical data Proline Promag 53 FOUNDATION Fieldbus Block Base index Execution time [ms] Functionality PID function block (PID) Standard Arithmetic function block (ARTH) 1000 Standard Input Selector function block (ISEL) 1050 Standard Signal Characterizer function block 1100 Standard (CHAR) Integrator function block (INTG)

  • Page 107: Power Supply

    Proline Promag 53 FOUNDATION Fieldbus Technical data 10.1.5 Power supply Electrical connections →  45 Supply voltage (power supply) • 85 to 260 V AC, 45 to 65 Hz • 20 to 55 V AC, 45 to 65 Hz • 16 to 62 V DC...
  • Page 108 Technical data Proline Promag 53 FOUNDATION Fieldbus Installation: • Inlet run >10 × DN • Outlet run > 5 × DN • Sensor and transmitter grounded. • Sensor centered relative to the pipe. Maximum measured error Standard: ±0.2% o.r. ± 2 mm/s (o.r. = of reading) Note! Supply-voltage fluctuations have no effect within the specified range.
  • Page 109 Proline Promag 53 FOUNDATION Fieldbus Technical data Note! At ambient temperatures below –20 °C (–4 °F), the readability of the display may be impaired. Sensor: • Flange material carbon steel: –10 to +60 °C (+14 to +140 °F) • Flange material stainless steel: –40 to +60 °C (–40 to +140 °F) "...
  • Page 110 Technical data Proline Promag 53 FOUNDATION Fieldbus 10.1.9 Process Medium temperature range The permitted temperature depends on the lining of the measuring tube: Promag E PTFE: –10 to +110 °C (+14 to +230 °F) [°F] [°C] 40 60 80 120 140 160 [°C]...
  • Page 111 Proline Promag 53 FOUNDATION Fieldbus Technical data [°F] [°C] PTFE 40 60 80 120 140 160 [°C] 360 [°F] A0002660 Fig. 55: Promag P compact version (with PFA or PTFE lining) = ambient temperature; T = fluid temperature; HT = high-temperature version with insulation ...
  • Page 112 Technical data Proline Promag 53 FOUNDATION Fieldbus Limiting medium pressure range (nominal pressure) Promag E • EN 1092-1 (DIN 2501) – PN 10 (DN 200 to 600 / 8 to 24") – PN 16 (DN 65 to 600 / 3 to 24") –...
  • Page 113 Proline Promag 53 FOUNDATION Fieldbus Technical data – PN 25 (DN 200 to 1000 / 8 to 40") – PN 40 (DN 25 to 150 / 1 to 6") • ASME B 16.5 – Class 150 (1 to 24") – Class 300 (1 to 6") •...
  • Page 114 Technical data Proline Promag 53 FOUNDATION Fieldbus Promag L (Measuring tube lining: Polyurethane, Hard rubber) Nominal diameter Measuring Resistance of measuring tube lining to partial vacuum tube lining Limit values for abs. pressure [mbar] ([psi]) at various fluid temperatures 25 °C 50 °C...
  • Page 115 Proline Promag 53 FOUNDATION Fieldbus Technical data Promag P (Measuring tube lining: PTFE) Nominal diameter Resistance of measuring tube lining to partial vacuum: limit values for absolute pressure [mbar] ([psi]) at various fluid temperatures 25 °C 80° C 100 °C 130 °C...
  • Page 116 Technical data Proline Promag 53 FOUNDATION Fieldbus 10.1.10 Mechanical construction Design / dimensions The dimensions and face-to-face length of the sensor and transmitter can be found in the separate "Technical Information" documentation for each device which can be downloaded in PDF format from www.endress.com.
  • Page 117 Proline Promag 53 FOUNDATION Fieldbus Technical data Weight data in kg Nominal Remote version (without cable) diameter Sensor Transmitter EN (DIN) ASME [mm] [inch] PN 6 PN 10 PN 16 PN 40 Class 150 Wall-mount housing ½" – – –...
  • Page 118 Technical data Proline Promag 53 FOUNDATION Fieldbus Promag L Weight data in kg Nominal Compact version (including transmitter) diameter [mm] [inch] EN (DIN) ASME/ AWWA 1" – – – – 1 ¼" – – – – – 1 ½" –...
  • Page 119 Proline Promag 53 FOUNDATION Fieldbus Technical data Weight data in kg Nominal Remote version (sensor plus sensor housing without cable) diameter [mm] [inch] EN (DIN) ASME/ AWWA 1" – – – – 1 ¼" – – – – – 1 ½"...
  • Page 120 Technical data Proline Promag 53 FOUNDATION Fieldbus Weight data in kg Nominal diameter Compact version Remote version (without cable) [mm] [inch] EN (DIN) Sensor EN (DIN) Transmitter 1" 1 ¼" 1 ½" 2" 2 ½" 3" 4" 5" 13.2 11.2 6"...
  • Page 121 Proline Promag 53 FOUNDATION Fieldbus Technical data Promag W Note! The following weights apply to standard pressure ratings and without packaging material. Nominal Weight data in [kg] diameter Compact version Remote version (without cable) Sensor Transmitter [mm] EN (DIN) / AS* EN (DIN) / AS* 10.6...
  • Page 122 Technical data Proline Promag 53 FOUNDATION Fieldbus Weight (US units) Promag E (ASME) Weight data in lbs Nominal Compact version Remote version (without cable) diameter Sensor Transmitter ASME ASME [mm] [inch] Class 150 Class 150 Wall-mount housing ½" 14.3 9.92 1"...
  • Page 123 Proline Promag 53 FOUNDATION Fieldbus Technical data Promag L (ASME/AWWA) Weight data in lbs Nominal diameter Compact version Remote version [mm] [inch] ASME/AWWA ASME/AWWA 1" 17.4 1 ¼" – – 1 ½" 16.5 12.1 2" 16.8 12.3 2 ½" –...
  • Page 124 Technical data Proline Promag 53 FOUNDATION Fieldbus Promag P Note! The following weights apply to standard pressure ratings and without packaging material. Nominal Weight data in [lbs] diameter Compact version Remote version (without cable) Sensor Transmitter [inch] ASME/AWWA ASME/AWWA ½"...
  • Page 125 Proline Promag 53 FOUNDATION Fieldbus Technical data Nominal Weight data in [lbs] diameter Compact version Remote version (without cable) Sensor Transmitter [inch] ASME/AWWA ASME/AWWA 28" 30" 1014 1010 32" 1213 1208 36" 1764 1760 40" 1985 1980 42" 2426 2421 48"...
  • Page 126 Technical data Proline Promag 53 FOUNDATION Fieldbus • Measuring tube: stainless steel 1.4301 (304) • Liner: PFA (USP class VI; FDA 21 CFR 177.1550: 3A) • Electrodes: – Standard: 1.4435 (316, 316L) – Option: Alloy C22, Tantalum, Platinum • Flange: –...
  • Page 127 Proline Promag 53 FOUNDATION Fieldbus Technical data (DN  300 (12") with Al/Zn protective coating; DN  350 (14") with protective lacquering) – ASME: A105; F316L (DN  300 (12") with Al/Zn protective coating; DN  350 (14") with protective lacquering) –...
  • Page 128 Technical data Proline Promag 53 FOUNDATION Fieldbus Fitted electrodes Promag E/L • 2 measuring electrodes for signal detection • 1 EPD electrode for empty pipe detection • 1 reference electrode for potential equalization Promag H • 2 measuring electrodes for signal detection •...
  • Page 129 Proline Promag 53 FOUNDATION Fieldbus Technical data Promag L Flange connection: • EN 1092-1 (DIN 2501) – DN 300 (12") = form A – DN  350 (14") = form B • ASME B16.5 • AWWA C207 • AS Promag P/W Flange connections: •...
  • Page 130 10.1.12 Certificates and approvals CE mark The measuring system complies with the legal requirements of the EU directives. Endress+Hauser confirms that the device has been tested successfully by affixing the CE mark to it. C-tick mark The measuring system is in conformity with the EMC requirements of the "Australian Communications and Media Authority (ACMA)".

  • Page 131: Ordering Information

    10.1.13 Ordering information Detailed ordering information is available from the following sources: • In the Product Configurator on the Endress+Hauser website: www.endress.com → Select country → Instruments → Select device → Product page function: Configure this product • From your Endress+Hauser Sales Center: www.endress.com/worldwide...
  • Page 132 Various accessories are available for the transmitter and the sensor. These can be ordered separately from Endress+Hauser →  82. Note! For detailed information on specific order codes, please contact the Endress+Hauser service organization. 10.1.15 Documentation • Flow Measurement (FA00005D/06) •...

  • Page 133: Index

    Proline Promag 53 FOUNDATION Fieldbus Index Drinking water approval......130 Accessories ........82 Adapters (installation of sensors) .
  • Page 134 Proline Promag 53 FOUNDATION Fieldbus Promag E ........20 Measuring electrodes Promag L .
  • Page 135 Proline Promag 53 FOUNDATION Fieldbus Tightening torques ......21 Shielding........47 Promag H Shock resistance .
  • Page 136 www.addresses.endress.com...

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