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Travis Industries DVS Insert EF II Owner's Manual

Travis industries owner's manual oil furnace
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Summary of Contents for Travis Industries DVS Insert EF II

  • Page 3 Factory-Built (Metal) Wood-Burning Fireplace Requirements ...9 Mantel Clearances...10 Gas Line Location ...13 Gas Inlet Pressure ...13 Altitude Considerations ...14 Vent Restrictor ...15 Vent Installation...15 Vent Location ...16 Vent Configurations ...16 Vent Connector Removal and Installation ...17 Installation of the On/Off Switch and Rheostat ...20...
  • Page 4 Look for this label: For LPG only | Pout 11” W.C. If the label is present, the heater is equipped for LP (propane). If the label is absent, the heater is equipped for NG (natural gas).
  • Page 5 This Manual...
  • Page 6: Features And Specifications

    Features and Specifications Features Heating Specifications Dimensions 25"* 4x6 Panels 28-7/8"* 8x10 Panels 31-7/8"* 10x13 Panels Weight: 115 Lbs. 37-1/8"* 4x6 Panels 40-3/8"* 8x10 Panels 44-3/8"* 10x13 Panels * Includes trim NOTE: on older style panels the 3/8" standoffs are no longer required and may be bent back. Installation Options Natural Gas See the section "Vent Requirements"...
  • Page 8 Min. 19-1/2" The gas line and shutoff valve should be installed prior to insert placement. For tight fits (under 24") see the section "Removing the Vent Connector" Min. 26-1/2" - additional space may be required for gas line installation. Attach the "This fireplace has been altered..." plate to the fireplace (use two screws or other suitable method).
  • Page 9: Factory-Built (Metal) Wood-Burning Fireplace Requirements

    Installation (for qualified installers only) Factory-Built (Metal) Wood-Burning Fireplace Requirements NOTE Hearth Requirements Leveling Bolts NOTE To access the rear leveling bolts remove these access plates (replace access plate and gasket after adjustment). Front Leveling Bolts 4060111 Use a 1/2” socket wrench (with extension) to adjust the leveling bolts.
  • Page 10: Minimum Clearances

    Side Wall Minimum Clearances Sidewall to Insert Side Facing Top Facing Mantel Extension onto Hearth * Measured from the base of the insert. 4-1/2" 4-1/2" 35" * 35" * 1-1/4"...
  • Page 11 Remove the face connector bracket from the heater (on both sides). Face Connector Bracket Re-attach the face connector to the heater using the forward mounting holes.
  • Page 12 Old Arched, Old Victorian Metropolitan, or Lace Bracket Artisan Bracket Bracket Install the face mounting brackets to the heater with the included nuts. NOTE: The brackets install with this pair of closely spaced flanges at the top. 1-1/4”...
  • Page 13 This heater is designed either for natural gas or for propane (but not for both). Check the sticker on the top of the gas control valve to make sure the correct fuel is used (see illustration on page 4). The gas inlet accepts a 1/2"...
  • Page 14 Exhaust (3" dia.) Max. Ht. 40' Min. Ht. 8' Inlet (3" dia.) Max. 2' offset...
  • Page 15 Adjustment Plate Adjustment Bracket This restrictor is in position 1 (factory setting). Exhaust (3”) Inlet (3”) Use hose-clamps to secure the vent. Alternative Method: use high-temperature silicone and secure with screws. To Access the Restrictor: Remove the face. To Adjust the Restrictor: Determine a restrictor position.
  • Page 16 NOTE: Vent location changes based upon restrictor position. Position # 1 is shown to the right. Each restrictor position moves the vent location forward (toward the fireplace opening) approximately 1/4”. Inlet & Exhaust Re-Line Exhaust 3" dia. Gas Liner Recommended Block-Off Plate (non-combustible metal and/or insulation).
  • Page 18 Vent Connector Removal Pull the vent connector rod forward. WARNING: The anti-seize on the vent connector can stain clothing, carpets, or other items. Vent Connector Installation Attach the flex vent to the vent connector. Push the vent connector rod in, lift slightly, and line it up so the tabs on the end of the rod engage the...
  • Page 19 Line up each side surround panel and insert two screws from the outside to secure in place. NOTE: These 3/8" stand-offs are not required and may be flattened. Install the top panel so the two tabs insert into the slots on the side panels.
  • Page 20 Upper Right of Trim WARNING: (preferred) Make sure the heater is unpluged before installing the rheostat. Disconnect the red and brown wires leading to the on/off switch. Insert the wires through the rectangular mounting hole (on the surround panel or control panel) and attach to the on/off switch. The wires must attach to the top and bottom posts on one side of the switch - it does not matter which wire is on top.
  • Page 21 Open the four latches holding the glass frame in place (start with the two below the glass) - follow the directions shown to the right. Glass Frame Lift the glass frame up and pull it forward to remove. NOTE: You may need to lift the glass frame while re- attaching.
  • Page 22 NOTE: The spring pins can be installed with the glass frame in place or removed. To re-install the spring pin, first insert this end into a 1/4” key. Insert the spring pin into this bracket with the pins aligned horizontally. Push in slightly and twist 1/4 turn.
  • Page 25 To adjust the pilot flame, turn this screw. Clockwise lowers the flame while counter-clockwise raises it. Move the controls left or right until the flame looks correct. Pushing to the right gives the flame more air, making it more blue. Pushing to the left gives the flame less air, making it more orange.
  • Page 26 Correct Flames Lifting Flames Burner The flames should burn right Lifting flames indicate insufficient draft (restrictor off the top of the burner ports is set too high). (if they are too blue, adjust the air control). Ghosting Flames Burner Ports (holes) Ghosting flames indicate insufficient air (restrictor set too...
  • Page 27 The Pilot Flame can be found below the back log. An instruction card for operating the fireplace is Open the access door attached to the inside of the to view the fireplace here. Replace it for controls. easy reference. Gas Control Valve Gas Control Knob Flame Adjust Knob OFF HI PILOT...
  • Page 28 5 minutes PILOT IGNITER 30 seconds...
  • Page 29 After the pilot has been started... See the instructions included with the remote for details on operation. See the instructions Use this switch to included with the turn the main burner remote for changing on and off manually. the battery. Flame Height Adjustment Knob Turn counter-clockwise to adjust the flame higher, clockwise to lower.
  • Page 30 Turn the dial all the way counter-clockwise until it clicks off. Pilot Flame The pilot flame, which remains on, makes a very slight "whisper" sound. Gas Control Valve As the gas control valve is turned on and off you will hear a dull clicking sound.
  • Page 31 Check the walls and ceiling of the firebox for deterioration. Before Disassembly - Check the pilot flame. It should touch the thermocouple and thermopile. Thermopile Pilot Hood Thermocouple Make sure the burner is not warped or damaged. Check the burner holes.
  • Page 33 When heated, the thermopile generates electricity (a very small amount measured in "Millivolts"). Pilot Flame The pilot flame is a time-proven component that eliminates the possibility of gas buildup inside the firebox. Gas Valve This high-technology valve automatically shuts off all gas if it does not receive a signal from the thermocouple.
  • Page 34 Brown On/Off Switch Copper Co-Axial Black (black) Power In Common Molex White (white) Connector Ground Green Ground (green) (attached to stove) Thermopile Thermocouple Wire White Rheostat Snap Disk Black Black White Black White Piezo Igniter Orange Spark Electrode Pilot Hood Blowers...
  • Page 35: Safety Label

    Safety Label The safety (listing) label is attached to the operating tag (chained to the heater near the gas control valve). A copy is shown below © Travis Industries Safety Label 4060111 100-01175...
  • Page 36 Check with your dealer in advance for any costs to you when arranging a warranty call. Mileage or service charges are not covered by this warranty. This charge can vary from store to store. Adjustable Air Restrictor, Pressure Relief Mechanisms, Barometric Control Mechanism (for models with Remote Heat Ducts), Glass Attachment Mechanism...
  • Page 37 Lift the pilot hood off the pilot assembly (you may need to pull hard to remove). Burner Replacement: Make sure the burner is fully Make sure the bolt head on seated. When in place, the pilot the bottom of the burner flame must align directly above the inserts into this hole.
  • Page 38 Use a 1/2” open end wrench to unscrew the orifice. Orifice Manifold 1/2" Wrench Lift the pilot hood off the pilot assembly. Orifice Apply thread sealant to the LP orifices prior to installation. Use the chart below to identify the correct orifices.
  • Page 39 To adjust the pilot flame, turn this screw (NOTE: if totally unscrewed gas will come out of this port). Clockwise lowers the flame while counter-clockwise raises it. Remove and discard the three screws using a slotted screwdriver of Torx T-20. Slotted Screwdriver (or T-20 Torx)
  • Page 40 Slide the top of the rear fireback behind the baffle on top of the firebox and pivot it back into place. It rests on the shelf at the back of the firebox. NOTE: The rear fireback must be installed as shown below for the brick pattern to line up with the side firebacks.
  • Page 41 Use the larger DVL Insert Bracket Discard the smaller DVS Insert Bracket Discard the bottom clips Attach the lower surround panel to the inset with the nuts (included with the panel). Lower Panel Secure the lower panel to the bracket with the nuts (included with the panel).